2007 King 50 Specifications, Owners Parts, Service Tuning

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Filed Under (Cobra) by admin on 03-12-2010

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Use a fuel / oil mixture of 32:1 for the full 8 hour break-in period. Be sure to use high-octane pump gas, with Cobra’s specially formulated Cobra Venom 2-cycle Race Oil . (Part # MCMUOL02) CAUTION: Failure to use proper fuel, oil, or fuel/oil mixture may result in premature engine wear or damage to the machine. Adhering to the following break-in schedule will result in long lasting high performance machine. • Start bike on stand • First 5 minute period, operate the bike on the stand with a combination of idle and high RPM operation. (avoid prolonged high RPM but spin the rear wheel good at least once or twice per minute) • Allow bike to cool • Ride for 15 minutes maximum (avoid prolonged high RPM operation and avoid abusing the clutch with throttle blipping. • Cool and inspect bike for loose fasteners. • Next ½ hour of operation, avoid prolonged operation at Wide Open Throttle. • After 1 hour of operation o Check for loose bolts and nuts on the bike and retighten as necessary (proper toque values are listed under Specifications). o Clean the carburetor bowl. o Change the transmission / clutch lubricant. • After 8 hours of operation o Change the fork oil. o Have a Certified Cobra Mechanic change the shock oil. • Your bike is now ready for the highest level of competition! NOTE: During break-in the bike will likely lose some engine coolant through the radiator overflow hose. Losing up to 4 oz (120 ml, ½ cup) is normal. Proper coolant level will cover the top of the radiator cores. Removing the radiator cap and looking inside is the only way to check the coolant level. 8 Never open the radiator cap of a machine that has a hot or warm engine or one that has recently been ridden. Burning and scalding could occur. CAUTION: It is important that the radiator cap is installed correctly and completely otherwise engine damage could occur. Starting Procedure Before starting the machine inspect the following: • Check for proper tire pressure in both tires. • Observe the chain tension and adjust if necessary. • Observe the coolant level and fill if necessary. • Verify that the chain rollers and sliders do not have improper wear. • Verify that the handlebars are tight. • Check the throttle for smooth operation and that it ‘clacks’ shut properly. • Check for loose bolts and nuts, and re-torque as necessary. • Verify that the air filter is clean and properly saturated with oil. • Insure that the fuel tank contains an adequate volume of fuel / oil mixture to complete the distance required. (High octane pump gas with Cobra’s specially formulated Cobra Venom 2-cycle Race Oil ) • Turn the fuel on by rotating the fuel petcock knob to the vertically downward position (reserve position is horizontally forward

2003 CM50 Owners And Service Manual

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Filed Under (Cobra) by admin on 01-12-2010

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Fastener ft-lb in-lb Nm Size & Remarks Cylinder head nuts 9.2 110 12 ¼” Crankcase bolts 6.6 80 9 6 x 1.0 Spark plug (SP) (SP) (SP) 14 x 1.25 Stator bolts 2.1 25 2.8 #8 Stator cover bolts 1.7 20 2.3 #8 Clutch cover bolts 5.8 70 7.9 6 mm Clutch 40 480 54 10*** Engine mount bolts 22 265 30 8 mm Swingarm Pivot 21 250 28 14 mm Intake manifold bolts 4.6 55 6.2 6 mm Ignition rotor nut 40 480 54 10 mm** Rear Sprocket Bolts 18 216 24 7 mm Rear shock mounts 40 480 54 10 x 1.5 Rear Axle Bolt 25 300 34 12 mm ** Use green (wicking / bearing retainer) thread locker, with primer, on the flywheel / crankshaft taper but none on the threads. *** Use green (wicking / bearing retainer) thread locker, with primer, on the crankshaft / clutch taper but use red (high strength) thread locker, with primer, on the nut. (SP) To apply the proper torque to the spark plug when inserting, one must first screw the spark plug in until the metal gasket ring causes resistance and then turn another 1/8 to ¼ turn. 7 Optional Components • Carburetor jets • Sprockets o Front o Rear • Seat with lower seat height, 22″ (559 mm), # TCHO0001 • Suspension Springs Weight of Rider (lb) Fork Spring Shock Spring Less than 38 (light) KCMZ0012A SCMU0321 (yellow, 320 lb/in) 38 – 45 (std) KCMZ0012 SCMU1360 (red, 260 lb/in) 46 to 55 (stiff) KCMZ0012B SCMU1380 (white, 380 lb/in) Extra stiff SCMU1400 (silver, 400 lb/in) • Suspension Valving Damping Rate Fork Valving Compression (right) Fork Valving Rebound (left) Shock Valving (kit) Soft (fast) KCMZ0033A KCMZ0032A SCMU0318A Standard KCMZ0033 KCMZ0032 SCMU031

2003 KING Owners / Service Manual

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Filed Under (Cobra) by admin on 01-12-2010

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Specifications – General Items KING Dimensions Wheelbase 39″ (991mm) Wheel size 10″ (254mm) rear, 12″ (305mm) front Seat height 26″ (660mm) Engine Type 2-stroke, single cylinder, reed valve Cooling system Liquid-cooled Displacement 49.8 cc Bore and stroke 39 mm x 41.7 mm Ignition system Electronic Spark plug Splitfire SF406B Gap 0.023″ – 0.025″ (0.58 – 0.64 mm) Ignition timing 0.050″ (1.3 mm) Before To Dead Center (BTDC) Fuel type Sunoco MO2 X or 93 octane pump gasoline OTHER RACE FUELS ARE NOT RECOMMENDED Oil type Cobra Venom 2-cycle Race Oil Fuel / oil mix ratios Between 32:1 and 40:1 (after engine Break-In is complete) Carburetion 19 mm Dell’Orto Main Jet 94 Slow (Pilot) jet 65 Float Height 16mm + 0.5mm (0.63″ + 0.020″ Transmission Speed Single Clutch Cobra 3 shoe Final drive ratio 13/39 T Chain 100 links 420 Transmission / clutch oil type Cobra Venom 3 Shoe Clutch Milk, or Dexron III Quantity 235 ml (8.0oz) 5 Chassis Front tire 2.50 – 12 Pressure 15 psi minimum Rear tire 2.75 – 10 Pressure 15 psi min. (20 psi for hard pack or rocky conditions) Front fork Cobra 30mm USD Fork oil type SAE 5 weight Fork oil amount 118 ml (4.0 oz) Optional Components • Carburetor jets • Sprockets o Front o Rear • Suspension Springs Weight of Rider (lb) Fork Spring Shock Spring Less than 51 7 lb/in, KCKG0007 SCKGOH10 (yellow, 175lb/in) 51 – 60 9 lb/in, KCKG0009 SCKGOH85 (gray, 185 lb/in) Greater than 60 12 lb/in, KCKG1200 SCKG0H, (white, 195 lb/in) • Suspension Valving Damping Rate Fork Valving Compression (base valve) Fork Valving Rebound (mid valve) Shock Valving (kit) Soft (fast) KAKG0013 KAKG0016 SCKGOH24A Standard KAKG0014 KAKG0017 SCKGOH24 Hard (slow) KAKG0015 KAKG0018 SCKGOH24B • Cobra BIG AIR SX Fork Kit part #KKKG2003 6 Specifications – Torque Values Torque Value Fastener ft-lb in-lb Nm Size & Remarks Cylinder head nuts 9.2 110 12 ¼” Crankcase bolts 6.6 80 9 6 x 1.0 Spark plug (SP) (SP) (SP) 14 x 1.25 Stator bolts 2.1 25 2.8 #8 Stator cover bolts 1.7 20 2.3 #8 Clutch cover bolts 5.8 70 7.9 6 mm Clutch 40 480 54 10*** Front axle nut 25 300 34 12 x 1.25 Front brake caliper Engine mount bolts 22 265 30 8 mm Swingarm Pivot 21 250 28 14 mm Intake manifold bolts 4.6 55 6.2 6 mm Rear Axle Bolt 25 300 34 12 mm Rear Sprocket Bolts 18 216 24 7 mm Fork cartridge rod 12 144 16 Triple clamp bolts 6 72 8 6 x 1.0 Fork cap 5 60 6.7 1.25″ x 18 Ignition rotor nut 40 480 54 10 mm** ** Use green (wicking / bearing retainer) thread locker, with primer, on the flywheel / crankshaft taper but none on the threads.

2009 Chief Vintage specification

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Filed Under (Cobra) by admin on 17-11-2010

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STYLING • Chromed tear drop Halogen Headlamp • Auxilliary driving lamps • Die cast console – color matched • Black and polished engine with chrome covers • Chromed spoke wheels • Available billet wheels • Two into one stainless steel exhaust system with three way catalytic c onverter and chromed shields • Available short skirt fenders and dual tone paint • Metal tank badge • Chrome fender tips (not pictured) • Chrome brake calipers (not pictured) • Chrome engine guards (not pictured) POWER TRAIN • Air cooled, pushrod Power Plus 105ci engine • Closed loop, sequential, port injection with heated oxygen sensors • Six speed transmission CHASSIS • Seat: Solo seat with passenger pillion, available in black, tan and red leather with fringe • Chrome grab rail • 5.5 gallon fuel tank • oating rotors and 4 piston calipers in oating rotor and two piston caliper in the rear. • Two accessory 12 V outlets • Tinted windshield • Saddle bags available in black, tan, or red leather with fringe ELECTRICAL • Tank mounted analog speedometer and multi function digital display • Charging system 42 Amps • Lamps: Tear drop head lamp, glass front fender light, auxilliary spot lights • There are no electrical relays in the system DIMENSIONS Note: All specification subject to change Length 100.5″ Width 40.5″ Height 50.5″ Seat Height Laden 26.69″ Seat Height Unladen 27.89″ Wheelbase 68.4″ Dry Weight (will vary for each model) 738 lbs Running Order Weight 773 lbs Rake Steering Head/Trail 34°/5.92″ GVW – Gross Vehicle Weight 1260 lbs ENGINE Engine Type Power Plus 105, Air-Cooled Displacement 105 Cubic Inches Bore x Stroke 3.966 x 4.25 Compression Ratio 9 to 1 Engine Torque 100 ft*lbs (TBD) Fuel System Closed Loop Sequential Port Fuel Injection DRIVETRAIN Primary Drive Chain Gearbox Six Speed Gear Ratio (overall) 1st 10.441:1 2nd 7.090:1 3rd 5.172:1 4th 3.984:1 5th 3.193:1 6th 2.771:1 Final Drive Belt CHASSIS Frame High tensile steel, monoshock Suspension/Front Diameter 41 mm/Travel 108 mm Suspension/Rear Single shock/travel 73 mm Brakes/Front Dual Caliper with Floating Rotors 11.5″ Diameter Brakes/Rear Single Caliper Floating Rotor 11.5″ Diameter Tires/Front 130/90-16 White Wall Tires/Rear 150/90-16 White Wall Wheels Wire spoked Exhaust System Two Into One Stainless Steel With Chromed Shields ELECTRICAL Electrical Instruments Tank mounted analog speedometer and muti function digital display Charging System 42 Amps Lamps Tear drop head lamp, glass front fender light, auxillary spot lights. WARRANTY 2 Years PRICING $35,499 delivery, set up and local taxes not included STANDARD COLORS Thunder Black AVAILABLE COLORS $199 Indian Red $899 Thunder Black & Winter White $899 Midnight Blue Metallic & Winter White $899 Thunder Black & Indian Red $899 Willow Green & Ivory Cream Indian Red & Ivory Cream Navajo Turquose & Winter White

1965 Shelby Cobra FIA Daytona Replica specifications

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Filed Under (Cobra) by admin on 15-11-2010

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Color: Blue (dark) Odometer: 196 Miles Transmission: Manual LHD/RHD: LHD Convertible: No Listed under categories: 1950-69 Post-War, Race/Track/Rally Country: United States State/ Province: OH City/ Town: MENTOR Zip/ Postal Code: 44060 Description: It’samazinghowmuch fuss six little cars can make. Six cars designed bya 24 year old art school graduate, in 1964, were enough to turn FIA racing upside down. The bodies turned out to be golden, the chassis were proven and the will to win was provided by a certain Texan who you may have heard of. More than forty years later the power of the Shelby Cobra Daytona’s triumph is still celebrated by small volume builders making replicas of the car that conquered Europe. Many people consider these modern replicas to be”kit cars,”but where an outfit like Highland Daytona Racing is concerned, the cars released are anything but boxes of parts. Highland sells only turnkey cars, built to customer specifications and a very high standard. This gorgeous car here, resplendent in the classic blue and white paint scheme, runs and drives extremely well, goes like stink thanks toits traditional small block Fordengine—just like the originals. The car is also titled as a ’65 Shelby—no state issued, generic or random year tags here! The original six Daytona Cobra Coupe factory racers enjoyed a short but impressive racing career: Originally built for the 1964-65 racing season using 289 Shelby Cobra roadster chassis, these were America’sanswerto Ferrari’shighly successful 250 GTO. In their first year of competition, the Daytona Coupes won the GT class at Sebringandthen placed 4thoverallat Le Mans. They proved to be so competitive that Ferrariofficials, fearing a loss of the championship, managed to get the Monza, Italy final round cancelled, knowing the Daytonaswouldwin the race and the Championship. Consequently, Ferrariclaimed the 1964 FIA World Manufacturer’sChampionship. The following year Enzo Ferrari, realizing he would lose to the Daytona’s, pulled his factory support from the GT program, paving the way for the Daytona Coupe walkover. In 1965, the ex-Shelby Daytona Coupes of the UK’sAlanMannracing team won the FIA’s World Manufacturer’s GT title with ease. Everyone knows Cobra roadster replicas are great fun fora quick sprint on a sunny day, but the new crop of Daytona Coupe replicas presents anew concept: Cobra clones for serious long-distance touring. Many enthusiasts attend cruise nights, car club tours, and marathon events like the Hot Rod Power Tour and the One Lap of America. But as fun as roadsters are, withmega-power and rock-solid suspension, the smile factor can wear a little thin after an hour or soon the straight and narrow.

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2004 COBRA CM50 Specifications And Service Manual

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Filed Under (Cobra) by admin on 14-11-2010

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Dimensions Wheelbase 35.75″ (908mm) Wheel size 10″ (254mm) Seat height 23.9″ (607 mm) Stock #TCHJ0001 22″ (559 mm) Optional # TCHO0001 Engine Type 2-stroke, single cylinder, reed valve Cooling system Liquid-cooled Displacement 49.8 cc Bore and stroke 39 mm x 41.7 mm Ignition system Electronic Spark plug Champion 8339-1, 8332-1 hotter, 8904-1 colder Gap 0.023″ – 0.025″ (0.58 – 0.64 mm) Ignition timing 0.050″ (1.3 mm) Before To Dead Center (BTDC) Fuel type High octane pump gasoline RACE FUELS ARE NOT RECOMMENDED Oil type Cobra Venom 2-cycle Race Oil Fuel / oil mix ratios Between 32:1 and 40:1 (after engine Break-In) Carburetion 14 mm Dell’Orto Main Jet 92 Slow (Pilot) jet 55 Float Height 16mm + 0.5mm (0.63″ + 0.020″) Transmission Speed Single Clutch Cobra 3 shoe Final drive ratio 13/37 T Chain 88 links 420 Transmission / clutch oil type Cobra Venom 3 Shoe Clutch Milk, or Dexron III Quantity 235 ml (8.0oz) Replacing Transmission / Clutch Lubricant Tools needed: • 225 ml (7.6 oz) Cobra Venom 3 Shoe Clutch Milk (Part # MCMUGF01), or Dexron III Automatic Transmission Fluid. • 13 mm combination wrench Procedure: 1. Begin this procedure with a bike that has been ridden more than 5 minutes but less than 10 minutes. It is desired to have the engine warm enough so that the oil ‘runny’ but not so hot that there is risk of being burned by the engine or the oil.

Cobra Motorcycle and ATV Specifications CX65 CX50 Sr. (The King) CX50 Jr. ECX 70 ECX 50 ECX80AC

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Filed Under (Cobra) by admin on 14-11-2010

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Dry Weight 122 lbs 91 lbs 81 lbs 210 lbs 206 lbs 210 lbs Engine Cobra 65cc 2-stroke Cobra 50cc 2-stroke Cobra 50cc 2-stroke Cobra 70cc 2-stroke Cobra 50cc 2-stroke Cobra 80cc 2-stroke Bore x Stroke 44.5mm x 41.7mm 39mm x 41.7mm 39mm x 41.7mm 44.5mm x 44.7mm 39mm x 41.7mm 47.6 mm x 44.7mm Induction Case Reed V-Force® Reed Valve- 24mm Mikuni carb Case Reed Carbon Pedal 19mm carb Case Reed Carbon Pedal 14mm carb Case Reed V-Force® Reed Valve- 24mm Mikuni carb Case Reed Carbon Pedal 21mm carb Case Reed V-Force® Reed Valve- 24mm Mikuni carb Cooling Water cooled Cylinder and Case Water cooled Water cooled Water cooled Cylinder and Case Water cooled Water cooled Cylinder and Case Clutch Hydraulic ally actuated Cobra 3Gx 3-Shoe Cobra 3Gx 3-Shoe Hydraulic ally actuated – (auto option) Cobra 3Gx 3-Shoe Rekluse Z-ball auto-clutch Transmission Six-speed sequential Single-speed auto Single-speed auto Six-speed sequential Single-speed auto Six-speed sequential Exhaust Tuned pipe and silencer Tuned pipe and silencer Tuned pipe and silencer Tuned pipe and silencer Tuned pipe and silencer Tuned pipe and silencer Lubrication Mixture lubrication Mixture lubrication Mixture lubrication Mixture lubrication Mixture lubrication Mixture lubrication Fuel Capacity 1.06 Gallons .85 Gallons .70 Gallons 1.9 Gallons 1.9 Gallons 1.9 Gallons Frame Twin Spar Oval HSLA Double Cradle 4130 ChrMo Steel Double Cradle 4130 ChrMo Steel Arens design twin spar Arens design twin spar Arens design twin spar Wheelbase 1140mm 990 mm 908 mm 1067mm (track 915mm) 1067mm (track 915mm) 1067mm (track 915mm) Seat Height 762mm 680 mm 607 mm 762 mm 737 mm 762mm Ground Clearance 250mm 240 mm 216 mm 205 mm 205 mm 205mm Front Brakes Hydraulic Disk (205mm) Hydraulic Disk (160mm) Hydraulic Disk (160mm) Hydraulic Disk (160mm) Hydraulic Disk (160mm) Hydraulic Disk (160mm) Rear Brakes Hydraulic Disk (165mm) Hydraulic Disk (140mm) Adjustable Drum Hydraulic Disk (180mm) Hydraulic Disk (180mm) Hydraulic Disk (180mm) Front Suspension Marzocchi 35mm USD Adjustable 220mm travel Cobra 30mm USD 210mm travel Marzocchi 32mm 168mm travel Dual A-Arm with SVO™ patented steering design. 248mm travel Dual A-Arm with SVO™ patented steering design. 248mm travel Dual A-Arm with SVO™ patented steering design. 248mm travel Rear Suspension Öhlins Fully Adjustable 270mm travel Fox Piggyback Fully Adjustable 248mm travel Öhlins Piggyback 170mm travel Fox Piggyback 220mm travel Solid axle Fox Piggyback 220mm travel Lightweight tube axle Fox Piggyback 220mm travel Solid axle Wheel Front / Rear 14″ spoke / 12″ spoke (Al rims, Billet hubs, 9ga. spokes) Cobra 12″ Billet Cobra 10″ Billet Cobra 10″ Billet Cobra 10″ Billet ITP 10×5 (4 x1) Al Douglas 8×6.5 (4×2.5) Al ITP 10×5 (4 x1) Al Douglas 8×6.5 (4×2.5) Al ITP 10×5 (4 x1) Al Douglas 8×6.5 (4×2.5) Al Tires Front / Rear 60-100×14 Dunlop 80-100×12 Dunlop 2.5×12 / 2.75×10 2.5×10 / 2.75×10 ITP Holeshot 19/6 ITP 16/6.50-9 ITP Holeshot 19/6 ITP 16/6.50-9 ITP Holeshot 19/6 ITP 16/6.50-9

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COBRA CX50-OI Specifications And Service Manual

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Filed Under (Cobra) by admin on 14-11-2010

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Specifications – General Items CX50 OI Dimensions Wheelbase 35.75″ (908mm) Wheel size 10″ (254mm) Seat height 22″ (559 mm) Engine Type 2-stroke, single cylinder, reed valve Cooling system Liquid-cooled Displacement 49.8 cc Bore and stroke 39 mm x 41.7 mm Ignition system Digital Electronic Spark plug Champion 8339-1, 8332-1 hotter, 8904-1 colder Gap 0.023″ – 0.025″ (0.58 – 0.64 mm) Fuel type high octane pump gasoline RACE FUELS ARE NOT RECOMMENDED Injector oil type Cobra Venom 2-cycle Race Oil Fuel / oil mix ratios Fill oil reservoir as required Ignition timing Fixed Carburetion 12 mm Dell’Orto PHVA – PS Main jet 82 Slow (Pilot) jet 42 Float height Non adjustable Coolant Liquid Performance Mini Coolant / Antifreeze Transmission Speed Single Clutch 3 shoe centrifugal Final drive ratio 10/44 T Transmission / clutch oil type Cobra Venom 3 Shoe Clutch Milk • Start bike on stand • First 5 minute period, operate the bike on the stand with a combination of idle and high RPM operation. (avoid prolonged high RPM but spin the rear wheel good at least once or twice per minute) • Allow bike to cool • Ride for 15 minutes maximum (avoid prolonged high RPM operation and avoid abusing the clutch with throttle blipping. • Cool and inspect bike for loose fasteners. • Next ½ hour of operation, avoid prolonged operation at Wide Open Throttle. • After 1 hour of operation o Check for loose bolts and nuts on the bike and retighten as necessary (proper toque values are listed under Specifications). o Clean the carburetor bowl. o Change the transmission / clutch lubricant. • After 8 hours of operation o Change the fork oil. o Have a Certified Cobra Mechanic change the shock oil. • Your bike is now ready for the highest level of competition

2003 COBRA PW3 Owners And Service Manual

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Filed Under (Cobra) by admin on 14-11-2010

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Specifications – General Items PW3 Dimensions Wheelbase 35.75″ (908mm) Wheel size 10″ (254mm) Seat height 22″ (559 mm) Stock #TCHO0001 23.9″ (607 mm) Optional #TCHJ0001 Engine Type 2-stroke, single cylinder, reed valve Cooling system Liquid-cooled Displacement 49.8 cc Bore and stroke 39 mm x 41.7 mm Ignition system Digital Electronic Spark plug Champion C53, NGK B11EGV Gap 0.023″ – 0.025″ (0.58 – 0.64 mm) Fuel type Sunoco MO2 X or 93 octane pump gasoline OTHER RACE FUELS ARE NOT RECOMMENDED Injector oil type Cobra Venom 2-cycle Race Oil Fuel / oil mix ratios Fill oil reservoir as required Ignition timing Fixed Carburetion 12 mm Dell’Orto PHVA – PS Main jet 82 Slow (Pilot) jet 42 Float height 5 mm + 0.3mm (0.2″ + 0.012″) Transmission Speed Single Clutch 3 shoe centrifugal Final drive ratio 10/46 T Transmission / clutch oil type Cobra Venom 3 Shoe Clutch Milk, or Dexron III Quantity 250 ml (8.5oz) 5 Chassis Front tire 2.50 – 10 Pressure 15 psi minimum Rear tire 2.75 – 10 Pressure 15 psi min. (20 psi for hard pack or rocky conditions) Front fork Marzocchi 32mm Fork oil type SAE 20 weight Fork oil amount 200 ml (6.8 oz) oil change, 220 ml (7.4 oz) rebuild Fork oil height 70 mm (2.75″) collapsed from top with spring (no spacer) Specifications – Torque Values

2004 CM And PW carburetor inlet covers

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Filed Under (Cobra) by admin on 10-11-2010

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The new design of the 2004 CM & PW allows the easy and rapid cleaning of the airbox with a hose by simply removing the air filter. This process can allow pressurized dirt and/or water to enter the carburetor unless the opening of the carburetor is properly covered. Cobra has a carburetor cover available that fits both the CM & PW model

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