HARLEY DAVIDSON MOUNTING BRACKET SERVICE MANUAL

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Filed Under (Harley Davidson) by admin on 12-04-2011

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INSTALLATION 1. See Figure 1. Note position of mounting brackets (1). Remove old mounting brackets and discard. NOTE On 1997-2000 models, the air fittings are installed to the two mounting holes on the right-hand right side bracket. On 2003 and later models, the single air fitting is installed to mounting hole on the left-hand side bracket. 2. See Figure 2. Install new mounting brackets from kit on each side of the motorcycle using new locknuts as follows: a. Use the 5/16-18 x 1 inch screws (5) in the upper two holes with 2 chrome washers (3) placed between the mounting bracket and the saddlebag support at each of the two locations. Install a 5/16-18 flange locknut (2) behind the screw that does not screw into a weld nut. Tighten to 15-19 ft-lbs (20-26 Nm). b. On each side, install a 1/4-20 x 7/8 inch screw (9) through the bottom hole of the mounting bracket and the saddlebag bracket as shown, with a chrome washer (3) placed between the mounting bracket and the saddlebag bracket. Tighten to 10-14 ft-lbs (13.5- 19.0 Nm). On 1997-2002 models, install the air line fittings to the lowest two holes drilled in the right side bracket. On 2003 and later models, install the single air line fitting to the lower front hole drilled on the left side bracket. c. See Figure 2. On each side, attach docking points (6) in their proper location on mounting bracket with 3/8- 16 x 1-1/2 in. buttonhead screws (7), washers (3) and locknuts (8) but leave locknuts slightly loose so docking points can be adjusted for proper fit. On 1997and later models, the docking point will attach through the front hole of the mounting bracket as shown. On 1994-1996 models, the docking point will attach through the rear hole of the mounting bracket. d. Place detachable passenger backrest into docking points as described in the Backrest Instruction Sheet. Make sure that the forward notches of the sideplates are pushed completely into the forward docking points, then tighten the rear docking points securely to 45-47 ft/lbs (61.0-64.0 Nm

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