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Toyota Tacoma 2001-2003 Dash Pad Removal & Installation Procedures

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Filed Under (Toyota Manuals) by admin on 26-05-2011

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During a test drive, locate the noise source by using the palm of your hand to apply
pressure on the suspect area or by grasping and holding onto the suspected source.
When disassembling the dash, it is suggested that all of the identified noise reducing
countermeasures be performed, as shown below.
Noise Located at Defroster Duct
1. Remove instrument panel (refer to the Tacoma Repair Manual Volume 2, pages BO-
52 to BO-54, for applicable year).
2. Remove plastic defroster nozzle assembly and discard.
3. Add EPT sealer to the inlet and outlet surfaces of a new defroster nozzle assembly
(P/N 559501-04020).
4. Install the new defroster nozzle assembly.
5. Insulate all clips, pins and connectors used.

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Tacoma Power Steering Pump Improving Power Steering Reservoir modification

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Filed Under (Toyota Manuals) by admin on 02-10-2011

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For my SAS I decided to add hydraulic steering assist as it comes in real handy for rock crawling. I got the Redneck Ram setup from the folks at West Texas Off-road that includes rebuilding an earlier IFS steering box along with drilling and tapping the box for the included ram. One of the down sides of adding a ram is that it slows the steering down because the stock steering pump has to supply the added volume for the hydraulic ram. Another is that it creates a fluid volume change in the system reservoir that needs to be compensated for in some way. After doing some reading on the West Texas site about how to go about modifying a Saginaw pump and reading up on earlier Toyota pump mods for steering assist setups on the Pirate board, I decided to give it whirl and see what I could do about the Tacoma pump. Chuck Gardella was kind enough to supply me with a blown pump that I could rebuild and submit to my endless fiddling and tinkering. I plan to give him my pump in return when I get this one done and installed. You need to do something to allow for more room in the reservoir for the standard hydraulic ram assist setup so I decided to tackle the reservoir first. The reason you need the extra space is because the ram is unbalanced. That is there is a rod on one side of the cylinder and not on the other side so the volume of the fluid has to change in the system to account for the volume of the rod as it travels back and forth. I calculated the volume of the rod that I have at full stroke to be about 2 oz or so. This would equate to plus or minus up to 2 oz. in the pump reservoir. Well first off, it’s no wonder why so many folks boil their steering pumps over with heavy wheeling and have so many other steering problems. The stock power steering reservoir doesn’t even rate pint sized

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TOYOTA TACOMA 2005 BED EXTENDER Procedure

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Filed Under (Toyota Manuals) by admin on 24-10-2011

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Install Mounting Brackets. (a) Follow the Installation Procedures and be careful not to scratch the vehicle. (b) During installation, always wear safety glasses. (c) Bracket installation. (1) Carefully remove the lamp assemblies (Fig. 1-1). (2) Remove the Toyota ’05 Tacoma “D” pillar drilling templates from the bracket kit. Fold or cut on the dashed lines as described on the template. (3) Align the right side template to the right side “D” pillars as described on the template (Fig. 1-2). (4) Using the center punch, carefully mark the center of the three mounting holes thru the template onto the sheet meta

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Toyota Tacoma 2001-2003 DASH PAD RATTLE REPAIR MANUAL

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Filed Under (Toyota Manuals) by admin on 27-05-2011

Inspect locating pins of defroster nozzle and add 3M Squeak Reduction Tape (P/N 3M
06356) to locating pins as shown in Figure 2. 2. Add 3M Window Weld (P/N 3M 08611) to each of the four defroster nozzle assembly mounting points on the body. Noise Coming from Broken Dash Mounting Clips 1. Remove broken clips and pins (see Figure 3). 2. Install new clips and pins. 3. Apply 3M Squeak Reduction Tape (P/N 3M 06356) to pins (refer to the Tacoma Repair Manual, page BO-55, for applicable year)

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TOYOTA Tacoma 2005 – STAINLESS STEEL EXHAUST TIP Procedure

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Filed Under (Toyota Manuals) by admin on 18-10-2011

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Safety (eye protection, rechecking torque procedure, etc.).  Vehicle Disassembly/Reassembly (panel removal, part storage, etc.).  Electrical Component Disassembly/Reassembly (battery disconnection, connector removal, etc.). Please see your Toyota dealer for a copy of this document. 1. Installation. (a) Make sure the vehicle’s tail pipe is free from dirt and debris. (b) Remove exhaust tip from box and set on a soft surface to prevent scratching. (c) Slide the Stainless Steel clamp over the vehicle tailpipe as shown. (Fig 1-1 & 1-2) (1) Locate the bolt of the clamp on the right side (3:00 Position) with the nut on the top as shown. (Fig 1-1) (2) Continue sliding up out of the way so it won’t interfere when you install the exhaust tip and aluminum bushing. (Fig. 1-2) (d) Slide the exhaust tip over the tail pipe with the bump facing toward the rear of the vehicle as shown. (Fig 1-3) (1) If necessary, a rubber mallet may be used to aid installation

TOYOTA TACOMA 2005 D RING CARGO TIE DOWN Procedure

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Filed Under (Toyota Manuals) by admin on 14-10-2011

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Care must be taken when installing this accessory to ensure damage does not occur to the vehicle. The installation of this accessory should follow approved guidelines to ensure a quality installation. These guidelines can be found in the “Accessory Installation Practices” document. This document covers such items as:- — Vehicle Protection (use of covers and blankets, cleaning chemicals, etc.). — Safety (eye protection, rechecking torque procedure, etc.). — Vehicle Disassembly/Reassembly (panel removal, part storage, etc.). — Electrical Component Disassembly/Reassembly (battery disconnection, connector removal, etc.). Please see your Toyota dealer for a copy of this document. 1. Hole Placement – Left Side (a) Measure vertically 70 mm up from bottom of truck bed, using marking pencil draw a small horizontal line. (Fig. 1-1) (b) Horizontally measure 72 mm from the front of truck bed, using marking pencil draw a vertical line. (Fig. 1-1) (c) Set drill stop at 1″ from drill tip. (d) Use a center punch to mark the intersection of the two lines and drill a 7/16″ hole as shown in Fig. 1-1. NOTE: Illustration is for long bed, D-cab short bed uses the same process. 2. D-ring Assembly Preparation Left Side (a) Insert the D-ring Assembly into the previously drilled hole. (b) Hold the D-ring Assembly in place by using a strip of duct tape.

TOYOTA TACOMA 2005 SPARE TIRE LOCK Procedure

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Filed Under (Toyota Manuals) by admin on 21-10-2011

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1. Lower Spare Tire. (a) Lower spare tire using hooked jack handle supplied in the vehicle tool kit. 2. Install Spare Tire Lock. (a) Install the spare tire lock assembly on the lowering screw by lining up the cross pin in the lock with the slot in the lowering screw. (b) Tap lock in place with a rubber mallet until it is fully seated. (Pull on lock to ensure attachment.) (c) Install adapter shroud (protects cable and spring) using slotted washer. (See Fig. 2-1) 3. Install Key on Hooked Jack Handle. (a) Install key on hooked jack handle, pressing the jack handle into the slot in the key until the clip snaps in place

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Toyota Tacoma Truck – 2010 Performance & Specifications

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Filed Under (Toyota Manuals) by admin on 28-09-2011

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Toyota strives to build vehicles to match customer interest and thus they typically are built with popular options and option packages. Not all options/packages are available separately and some may not be available in all regions of the country. If you would prefer a vehicle with no or different options, contact your dealer to check for current availability or the possibility of placing a special order. Toyota Tacomas are designed to meet most off-road driving requirements. Abusive use may result in bodily harm or damage. Toyota encourages responsible operation to protect you, your vehicle and the environment. Some vehicles are shown with available equipment. Seatbelts should be worn at all times. Please do not allow passengers to ride in the cargo area. Towing hitch receivers/ball mount kits are not intended to provide crash protection. For details on vehicle specifications, standard features and available equipment in your area, contact your Toyota dealer. A vehicle with particular equipment may not be available at the dealership. Ask your Toyota dealer to help locate a specifically equipped vehicle. All information presented herein is based on data available at the time of posting, is subject to change without notice and pertains specifically to mainland U.S.A. vehicles only

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2005-2010 TACOMA CARGO DIVIDER Preparation and Bracket Installation

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Filed Under (Toyota Manuals) by admin on 27-10-2011

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Care must be taken when installing this accessory to ensure damage does not occur to the vehicle. The installation of this accessory should follow approved guidelines to ensure a quality installation. These guidelines can be found in the “Accessory Installation Practices” document. This document covers such items as:- — Vehicle Protection (use of covers and blankets, cleaning chemicals, etc.). — Safety (eye protection, rechecking torque procedure, etc.). — Vehicle Disassembly/Reassembly (panel removal, part storage, etc.). — Electrical Component Disassembly/Reassembly (battery disconnection, connector removal, etc.). Please see your Toyota dealer for a copy of this document. 1. Bracket Installation (a) Remove end caps from the back of each vehicle bed side rail. (Fig. 1-1) (b) Slide one clamp plate into each side rail. (Fig. 1-2) (c) Install the LH Bracket (with the WARNING label) onto the LH clamp plate threaded stud

TOYOTA TACOMA 2008 – INTERFACE KIT FOR IPOD REPAIR

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Filed Under (Toyota Manuals) by admin on 01-11-2011

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Care must be taken when installing this accessory to ensure damage does not occur to the vehicle. The installation of this accessory should follow approved guidelines to ensure a quality installation. These guidelines can be found in the “Accessory Installation Practices” document. This document covers such items as: • Vehicle Protection (use of covers and blankets, cleaning chemicals, etc.). • Safety (eye protection, rechecking torque procedure, etc.). • Vehicle Disassembly/Reassembly (panel removal, part storage, etc.). • Electrical Component Disassembly/Reassembly (battery disconnection, connector removal, etc.). Please see your Toyota dealer for a copy of this document. 1. Vehicle Protection. (a) Place driver seat in mid position. (b) Set emergency brake. (c) Remove the negative battery cable. (Fig. 1-1) (1) Protect the fender before starting. CAUTION: Do not touch the positive terminal with any tool when removing cable. (d) Using protective blankets cover front seats, interior of vehicle and center console and front side of the shift lever. (e) Wait 90 seconds before proceeding to disassemble vehicle. 2. Disassembly of Vehicle. NOTE: Place all removed parts on a protected surface. NOTE: When disconnecting wiring connectors, do not pull on the wiring; pull on the connector only. (a) Remove air conditioning control assembly (L,R). (Fig. 2-1) (1) Apply protective tape. (2) Using a panel remover, disengage the four (4) clips and remove the air conditioning control assembly

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