Filed Under (Harley Davidson) by admin on 15-03-2011
Tags: antenna cable,
battery cable,
cable grommet,
deutsch connector,
light assembly,
motorcycle wiring,
number 4a,
screws,
socket connector,
spoiler,
wire terminals
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Installation 1. If the motorcycle was previously equipped with a Tour-Pak Spoiler Light, disconnect the light wires from the motorcycle. 2. Remove the Tour-Pak Spoiler from the Tour-Pak and disassemble original light or chrome trim (as equipped). Save the original mounting hardware for later installation. 3. Attach light assembly to spoiler using 10-24 x 7/8 in. long screws. 4. See Figure 1. Route light wires through 3/8 in. hole in Tour-Pak lid. Attach spoiler to Tour-Pak lid using original hardware removed in step 2. 5. See Figure 1. Attach the wires to the inside of the Tour- Pak with adhesive backed clips as shown. Route wires out front left corner of Tour-Pak bottom and support wires inside Tour-Pak bottom with the remaining adhesive backed clips as needed. Wires will exit out the bottom of the Tour-Pak through the antenna cable grommet. NOTE On Chopped Tour-Paks drill a 3/8 in. hole in the front left corner of the Tour-Pak bottom. Route the spoiler light wires through this hole for connection to the main motorcycle wiring. 6. On 1994 and later models, proceed to step 7 for wire connection instructions. On 1993 and earlier models, go to step 11 for wire connection instructions. WIRING INSTRUCTIONS FOR 1994 AND LATER MODELS 7. Remove the seat and locate the accessory circuit connector. Route the light wires along the frame and secure with cable straps from kit. 8. Refer to the Deutsch connector section in a 1994 or later FLT Service Manual and assemble the spoiler wires into the socket connector half supplied with the LED assembly. The wire terminals shall be inserted in the connector half as follows: WIRE COLOR CODECONNECTOR CAVITY Blue 1 Red/yellow 2 Sealing plug 3 Black 4 9. Remove the plug from the accessory connector located under the seat (connector number [4A] in wiring diagram in Service Manual). Connect wire from spoiler. Turn on ignition switch and test the spoiler light operation with taillight and brake light. 1 WARNING Always connect the positive battery cable first. If the positive cable should contact the ground with the negative cable installed, the resulting sparks may cause a battery explosion resulting in personal injury. 10. Reattach battery
Filed Under (Harley Davidson) by admin on 03-03-2011
Tags: advance curves,
core plug,
gas mileage,
high compression,
middle position,
nose cones,
oem module,
race changes,
solid core,
spark advance,
timing light
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Disconnect battery. 2. Mark location of timing plate in relation to inside of cam cover. This will give a starting point for timing on new module. Remove old ignition if applicable (see manual) Clymer, Haynes. 3. If your bike is not equipped with timing rotor M/W# 53-528 OEM#32402-83 you must buy one (included in kit). Also a single fire coil is needed (included in kit) M/W# 53-632. Any single fire coil rated 2-4 ohms can be used. NO SOLID CORE PLUG WIRES (copper, silver) they will damage the unit. 4. Install module: helpful hints, early model nose cones, i.e. Shovel Heads, the hole for the wire may need to be drilled out. Align with previously scripted mark for timing. Use lockwashers for stand offs for correct clearance of cover plate. Run wire loom. 5. Connect wires, see wiring diagram. Tape unused wires, green or brown. 12v to tach (brown) will damage module. Set timing. 1996 and later should not be timed 20˚ BTDC as the OEM module, but at 35˚ BTDC. Use this mark when using timing light. If VOESswitch is not used you must ground VOES wire (green) while timing. Refer to manual for correct identification of timing marks. At start up and timing, set spark advance in middle position. FUNCTION SWITCHES LED timing indicator light: When out, shows TDC. When ignition is on, LED will light up. When engine is cranking LED will blink. Electric Start/Kickstart: Set accordingly. VOES/Race mode: VOES switch lets the motor run smoother and improves gas mileage. If you don’t use it or add one tape up green wire and switch to race. VOES switch to use, M/W# 53-652. Spark advance: High compression motors should use race mode and 93 octane or better gas. Changing from VOES to race changes advance curves. Agood rule of thumb is if the engine knocks when throttle is applied in high gear, turn back spark advance curve until it stops engine knock. RPMlimiter: Set at desired RPM to cut engine power. Rear Cylinder: This is for racing and should be set at a dyno. +/-5˚. Rear cylinder timing is achieved through this adjuster. Most should dial to middle setting and leave alone. After all switches are set, install cover with supplied gasket and feel the increased performance of a solid state single fire ignition. Again, we remind you, if you don’t feel confident about installing this unit, let a qualified mechanic do it and be assured you are getting the best performance and gas mileage possible.
Filed Under (Tips and Review) by admin on 29-01-2011
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CHASSIS GROUND DRIVING LIGHT WHITE/LOW BROWN/PARK BATTERY 86 85 87 30 86 87a HEAD LAMP HEADLAMP/LOW HEADLAMP/HIGH SUGGESTED WIRING FOR DL35 HI/LOW DRIVING LIGHTS AMP RELAYS 30 TO FRONT SIGNAL RUNNING LIGHTS OR ANY WIRE THAT HAS POWER WITH IGNITION ON BLUE/HIGH DRIVING LIGHT BLUE/HIGH BROWN/PARK WHITE/LOW 30A FUSE 85 30 87 87a SWITCH
Filed Under (Honda) by admin on 29-12-2010
Tags: air horns,
air hose,
cable ties,
cable wire,
electrical tape,
fuel tank,
fuse holder,
hardware kit,
honda valkyrie,
hose barb,
lock washer,
stiff wire,
valkyrie air,
wire terminal
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Horns: Remove the stock horn by unplugging the wires and removing the 12mm acorn nut. This will leave an 8mm stud exposed. Notice in the hardware kit there are two brackets supplied. Locate the “L” bracket with a tab welded to it. Place the end with an angle cut close to the hole over the stud and secure with the acorn nut see photo(1) . Bolt the horn set to this bracket using the 5/16 ” x ¾” bolt and lock washer. ( NOTE: When installing with “Baker” air wings use the additional bracket, bolt & nut supplied to move the horns forward to clear the air wings) . Hose and wires: Plug the long hose into “Y” fitting on the horn set, plug the gray cord into original horn wires, and wrap the connections with electrical tape. Route both under fuel tank then back to right side cover go behind the ignition switch and between the frame rails. (A piece of stiff wire pushed from the back of the fuel tank to the front will make this much easier, Tape the wires and hose to this wire and pull back through. ) Wiring: See photo (2) Install white wire on compressor () terminal. Install red wire onto the compressor (+) terminal. Push hose onto compressor air fitting. Attach compressor to frame tube as shown with hose barb and mounting bolt tab straddling the frame using the two long cable ties provided. NOTE: Be sure air hose is not pinched or kinked. Attach gray cable wire terminal ends to relay terminals #85 and #86. (see wiring diagram) It doesn’t matter which wire goes to which terminal. Attach red wire to one of the remaining relay terminals. Attach the fuse wire to the remaining terminal of the relay. Remove the 1″ x 3″ black plastic cover from the main fuse holder (see photo 2A) . Attach the opposite end of the fuse to the uppermost screw. Reinstall the cover. Attach white ground wire to side cover mount ing stud as shown in photo #2B
Filed Under (Tips and Review) by admin on 27-10-2010
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Step 1) Wire Connection: Using 18-gauge automotive wire, connect the audio alert relay as shown in the Wiring Diagram – Figure 1. • Connect the supplied wire from #3 terminal on the audio alert relay to the oil pressure switch post. Note: The supplied wire is not reversible. The eyelet end must hook to the oil pressure switch. • Connect a wire from #2 terminal on the audio alert relay to the ignition switch post that receives power when the ignition switch is first turned on. • Connect a wire from #1 terminal on relay to the positive side of existing horn, or alternate sound device. • Note: The audio alert relay uses the oil pressure switch as its ground. On most motorcycles, this audio alert relay can be installed easily under the dash. Figure 1- Wiring Diagram Cot a Oil Pressure Switch Ignition Switch Audio Alert Relay 2 1 3 load Horn + + – Caution: Make sure all connections are insulated away from potential grounds. Do not disconnect any existing wire. Step 2) Testing : Turn ignition switch on and ensure oil pressure light is on. Leave ignition switch on. Wait 30 sec (T1) and ensure the audio alarm sounds for ½ second (T2). If the electrical test is successful, proceed to Step 3. If not, you may have to use a pezio alert in place of the horn. (Which is available at most Radio Shack stores.) If audio alert still doesn’t work, consult the wiring diagram and recheck all wiring connections. Verify timer set points have not been altered. If problems persist, contact us at (518) 884-9591. Step 3) Mount relay switch: Use standard zip ties (not provided) or similar means to mount the relay to dash mount post or dash base. Note: The timer relay can be mounted almost anywhere on the bike that will not be exposed to direct rain or weather