82 virago 750 with vm makuni carbs

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ODYSSEY DRYCELL MOTORCYCLE BATTERY COMPATIBILITY

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Filed Under (Triumph) by admin on 30-10-2010

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BMW 1200 1200 1150 1100 1100 1000 1000 1000 1000 900 850 800 800 800 750 750 750 750 750 650 650 600 600 500 BUELL 1200 1200 1200 1000 DUCATI 860 750 500 HARLEY DAVIDSON 1570 1570 1450 1450 1340 1340 1340 1200 883 HONDA 1800 1500 1200 1100 1000 1000 900 750 750 650 650 650 600 400 200 150 150 125 K1200RS, LT R1200C R1150GS, R R1100GS/R R1100RS/T/S/LT “K” Models R100/7 100RS R100GS, R, RS, RT R90/6, R90S R850R R80GS, R80ST R80, R80RT R80/7/RT K75, RT K75C, S R75/5 R75/7 R75/6 R65 R65LS R60/5 R60/6, R60/7 R50/5 S1 Lightning X1, S3, S3T, M2 S2/T, RS1200, RR1200 RR1000 GT, GTS GT, Laguna Seca GTL, GTV, Sport FXST, FLST FXD FXD FXST, FLST FXD FXST, FLST FL/H/T/HT XL, XLH XLH, XLH GL1800, VTX1800C Gold Wing-All Gold Wing-All Gold Wing-GL1100 CBX1000, SS opt. Gold Wing-GL1000 CBR900R,RR CB750A (Hondamatic) VFR740R/ RVF750R NT650, SLR650, NX650 Vigor 650 XR650L VT600C, CD, CBR600 CBR400F CB-1 TR200 Fat Cat CH150 Elite FES150 FES125, Pantheon (97 -) (98 -) (00 -) (94-00) (90 -) (83-93) (76-84) (83) (87-95) (69-76) (95-97) (80-96) (84-95) (78-84) (85-95) (85-95) (70-73) (76-84) (69-76) (84-95) (78-84) (70-73) (69-84) (70-73) (96-99) (ALL) (ALL) (87) (2007) (2007) (99-06) (00-06) (97-99) (91-99) (80-96) (97-03) (97-02) (01-06) (88-00) (84-87) (80-83) (82) (75-79) (93-99) (76-78) (90/94) (88-91) (ALL) (93-06) (87-03) (89-90) (86) (87) (ALL) (ALL) #3561 #3561 #3561 #3561 #3561 #4989 #4989 #3561 #4989 #4989 #3561 #3561 #4989 #4989 #4989 #3561 #3561 #4989 #4989 #4989 #3561 #3561 #4989 #3561 #3591** #3591 #3591 #3591 #4989 #4989 #3561 #3591 #2528 #2528 #3591 #2528 #3591 #3560 #2528** #2528** #2528 #3560* #3560* #3560* #3560* #3560* #2519* #3560* #2519* #2519* #2519* #2519* #2519* #2519* #2519* #2519* #2519* #2519* PC680 PC680 PC680 PC680 PC680 PC925L PC925L PC680 PC925L PC925L PC680 PC680 PC925L PC925L PC925L PC680 PC680 PC925L PC925L PC925L PC680 PC680 PC925L PC680 PC545MJ PC545MJ PC545MJ PC545MJ PC925L PC925L PC680 PC545MJ PC545 PC545 PC545MJ PC545 PC545MJ PC680MJ PC545 PC545 PC545 PC680MJ PC680MJ PC680MJ PC680MJ PC680MJ PC310 PC680MJ PC310 PC310 PC310 PC310 PC310 PC310 PC310 PC310 PC310 PC310 cc model (year) cat. # mfg sku # KAWASAKI 1500 1500 1300 1000 1000 900 900 750 750 650 636 600 600 KTM 640 620 400 400 MOTO GUZZ I 1100 1100 1100 1000 1000 850 850 750 650 650 650 500 POLARIS All SUZUKI 1400 900 750 750 750 650 600 600 600 600 400 TRIUMPH 600 YAMAHA 1600 1300 1300 1200 1100 1100 1100 920 600 600 VN 1500-A Vulcan VN 1500-C Vulcan KZ 1300 Touring KZ 1000-P Police Z1000 ZX900-C, Ninja ZX900-E, F Ninja KZ750-L, Ninja Zx750 Ninja ZX, 7RR KLX650C, R ZX636-B Ninja ZX-6R ZX600-G, J Ninja ZX ZX600-K Ninja ZX Adventure, Duke, RXC Adventure, Duke, LC4 LC4 E/XC RXC LC4 Cali/Spc/Jackl/Stone/EV Quota/Sport 1100 VII EV/Bassa California III,Quota,Millie Convert,Daytona, LeMans LeMans T3, T4, T5 Nevada,NTX,Strada,V7,V75 NTX V65 V65 Florida V50 Victory GV 1400GC RF900, R, S, ZS GSX750F Katana GSX-R750 GSXR750W DR650SE GSF600S Bandit GSX600F Katana GSX-R600 RF600R, S GSF400 Bandit Daytona 600 XV 1600 Road Star 1300 Royal Star XVZ Venture Royale XVZ12T Venture XJ1100 Maxim XS 1100, L, S XV 1100, S/ Virago XV 920/R/M Virago XJ600S Seca II XT600E (87-98) (96-97) (79-82) (82-05) (03-04) (98-99) (00-04) (93) (91-97) (93-96) (03-04) (98-02) (03) (99-02) (96-98) (96-98) (96-01) (94-05) (97-02) (98-99) (ALL) (86-88) (94-97) (98-03) (96-99) (94-95) (96-04) (96-03) (98-04) (97-03) (94-96) (91-93) (03-04) (99-03) (96-03) (86-92) (83-85) (82) (78-92) (86-99) (81-83) (92-98) (90-95) #3560 #3560 #3560 #3560 #2519* #2519* #2519* #2519* #2519* #2519* #2519* #2519* #2519* #2519* #2519* #2519* #2519* #4989 #2528 #4989 #4989 #4989 #4989 #4989 #3561 #3561 #4989 #3561 #4989 #2519* #3560 #2519* #2519* #2519* #2519* #2519* #2519* #2519* #2519* #2519* #2519* #2519* #2528*** #2528*** #3560 #3560 #3560 #3560 #3560 #3560 #2519* #2519* PC680MJ PC680MJ PC680MJ PC680MJ PC310 PC310 PC310 PC310 PC310 PC310 PC310 PC310 PC310 PC310 PC310 PC310 PC310 PC925L PC545 PC925L PC925L PC925L PC925L PC925L PC680 PC680 PC925L PC680 PC925L PC310 PC680MJ PC310 PC310 PC310 PC310 PC310 PC310 PC310 PC310 PC310 PC310 PC310 PC545 PC545 PC680MJ PC680MJ PC680MJ PC680MJ PC680MJ PC680MJ PC310 PC310

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1981-1983 Yamaha Virago 750 & 920 Installation Instructions

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Filed Under (Yamaha) by admin on 11-02-2012

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Start by loosening the rear cylinder down tube bolt located on the top of the old mufflers center collector in front of the rear tire. 2. Remove both of the front cylinder exhaust pipe head nuts and set them to the side for reuse with the MAC exhaust system. 3. Remove the right side passenger’s foot peg. Set the foot peg aside as you will need to reinstall it. 4. Remove the left side passenger’s foot peg. Set this foot peg aside as it will also need to be reinstalled. Note: When you remove this bolt the entire exhaust system will be loose and may fall. You will need to support the old exhaust at this point to keep from injuring yourself. Gently move the old exhaust system side to side to remove it from the rear cylinder down tube. Once the exhaust system is loose from the down tube remove the system from under the Virago. 5. Remove the bolt holding the rear brake pedal in place and remove the brake pedal from the motorcycle. Note: Set both the bolt and the pedal aside for reinstallation. 6. Next loosen the nut on the drivers right foot peg, 1 full turn to start with. Then remove the rear nut on the same foot peg. (Note: The bolt that this nut is on goes completely through the motorcycle. This is the center stand mounting bolt.) Now remove the front nut and set both aside for reuse with the MAC system. 7. Install the center stand stop bracket under the left passenger foot peg. Install this bracket with the 90° bend facing down and towards the rear tire. (Note: Center stand sop bracket in provided in the hardware kit and is approx. 5″ long with a 90° bend in it.) Adjust the bracket by one of the large bolts through the foot peg then through the bracket and then install it into the stock location. Put on one of the washers and a nut and snug up the nut. Lower the center stand until the center stand come in to contact with the bottom of the bracket. Tighten the nut until it will hold the bracket securely. 8. Install the rear down tube clamp onto the rear muffler and install the medium sized nut/bolt/washer onto the clamp just finger tight. 9. Install the (2) small bolts into the channel bracket on the rear muffler. Install the rear mounting bracket onto the two bolts and then install the washers and nuts onto each. Tighten the (2) nuts only slight amount so that you can slide the bracket front to rear to insure that when you install the bracket you position it properly. 10. Slide the rear pipe onto the rear down tube about ¼”to ¾” past the pre-cut slots on the rear muffler pipe. Slightly snug the clamp making sure that the position of the bolt and nut will not interfere with any moving parts. The final position of this bolt can hit the tire if it is not positioned properly. 11. Install the other large bolt into the right passenger and then through the top hole in the rear muffler mounting bracket. Insert the bolt into the stock location and install the washer and the nut. 12. Align the rear muffler and you can then tighten the nuts on the rear muffler mounting bracket, the cylinder down tube and the right side passenger foot peg.
13. Install the front muffler on the rear most mounting bolt of the drivers foot peg and put the stock nut back onto the bolt. Hand tighten the bolt only at this time. Note: Install the nut at this time is only to support the muffler and to insure that the pipe does not fall on the ground while you complete the next step. 14. Lift the front head pipe into position and start the stock nuts onto the studs. It is strongly recommended that you install new exhaust gasket at this time. Note: The new exhaust gaskets are not included in the kit but are available at your local Yamaha Dealer. After gaskets are installed hand tighten the front head pipe. 15. Remove the nut from the drivers foot peg bolt and reinstall the drivers foot peg. Note: Hand tighten only at this time. 16. Finish tightening the nuts on the front head pipes. (Install these nuts according to Yamaha’s Factory specifications.) Once the nuts are tightened on the head pipe you can then tighten the drivers foot peg nuts. 17. Reinstall the rear brake pedal and tighten the bolt that holds it on to factory specifications. 18. Check all of the bolts that you have installed of removed to insure that they are tight. 19. Start the motorcycle and check for any leaks. 20. You are finished with your new MAC Exhaust System.

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Yamaha Virago 750/ 1100 InstaTrike REMOVAL AND INSTALLATION MANUALS

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Filed Under (Yamaha) by admin on 26-12-2011

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Remove any aftermarket accessories (saddle bags, back rests, etc) before hitch installation. After installation remount accessories. NOTE: Some aftermarket accessories may not be compatible with InstaTrike hitch. 1) Place motorcycle on a smooth level surface on center stand. 2) Attach Bracket A (left) to outside of rear passenger foot peg mount. Place spacers between Bracket A and foot peg mount. Use new bolts provided. 3) Attach Bracket B (right) to outside of rear passenger foot peg. Place spacers between Bracket B and foot peg mount. Use new bolts provided. Bracket will extend over top of mufflers. 4) Attach Brackets C (left) and D (right) to rear frame bolts on
motorcycle. Located near rear turn signals Use new bolts provided. (10M x 25mm long) It may be necessary to loosen or remove backrest covers or hardware in order to easily access rear frame bolts. After Bracket C and D installation, reattach and/or tighten backrest mounts. 5) Attach Bracket E(left) / F(right) to bottom of Brackets A & B and to the TOP of the forward hitch arms. Ensure hitch is square on motorcycle and snug bolts for Brackets A, B, and E,F at this time. 6) Raise rear of hitch so bottom of Brackets C & D are flush with top of rear hitch plate. Ensuring that hitch is square with motorcycle, carefully mark hole locations for bottom of Brackets C&D on rear hitch plate. Drill rear hitch plate holes with 3/8 inch drill. This step ensures proper alignment and spacing of hitch on the motorcycle. 7) Tighten all bolts ensuring that hitch is square on motorcycle. Periodically check bolts for tightness. Bracket Identification
INSTALLATION OF THE TOW-PAC HITCH CART.
1. Place your motorcycle on a smooth flat surface, like a garage floor, and rest it on its center stand. 2. Assemble the axles, tires and wheels, and fenders onto the tow- pac hitch cart. 3. Carefully align the tow-pac hitch cart’s hitch mount with the receiver hitch on the motorcycle. Now push the hitch mount into the receiver hitch. (this might be a little difficult until you get use to doing it. Removing the paint from the hitch mount and applying a little grease will help.) 4. Place the hitch pin through the receiver hitch and hitch mount ( alignment plate ). Install and tighten the tension bo

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victory 650 And 750 twIns specification

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Filed Under (Victory) by admin on 13-11-2010

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Super Sport. The example tested by Cycle World magazine in August 1968 looked identical to the European specification 750 except for higher handlebars, a 35/35 watt headlight, larger round CEV taillight, 120mph Smiths speedometer, and an American Eagle tank badge. The headlamp shell was also different, with an additional warning lamp, and the American Eagle headlight shell featured the large hole and rubber plug (with Laverda logo) as on some early 650s. When tested by Cycle magazine in January 1969 (now called the American Eagle ‘Classic’) there was a different colour scheme, with pinstriping on the fuel tank and sidecovers (although this colour scheme also appeared in some Italian advertising and official photos). Optional for the American Eagle was a large chrome-plated engine protection bar with chrome Vitaloni rear vision mirrors attached on each side. In McCormack’s advertising the bore and stroke of the American Eagle were listed as 79.5 x 76.2mm, and this was obviously incorrect as the engine specifications were the same as the European versions. The claimed power by McCormack for the American Eagle was also Below: This Super Sport, number 1646, is based on a 750 GT, but others were converted 750 Ss. ** t he l AverdA t wIns & t rIples B IBle top triple clamp from the top. A round reflector was situated on the headlamp mounts. As there was no room for all the wiring inside this smaller shell, the electrical connectors were moved underneath the fuel tank, and there were thick grey wires leading to the Lucas switches. When turn signals were fitted these were also Lucas, the handlebar switch being on the right. The throttle was now a chrome-plated, dual-cable Tommaselli Daytona 2C, without a throttle stop, with the handlebar also Tommaselli. The dual seat on a fibreglass base, or solo seat with locking compartment, continued as before. The 750 SF1 continued to be sold in the UK, where the price was £998, but at that time a 750cc Triumph Bonneville T140V sold for £625 so the Laverda was never going to be a volume seller. In Italy, the SF1 was still one of the most popular large capacity machines available, selling for L1,227,200 when the Triumph T140V sold for L1,357,000

SUZUKI MOTORCYCLES Gsxr 600, Gsxr 750, Gsxr 1000 teak the lead

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Filed Under (Suzuki) by admin on 12-11-2010

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The launch of the sixth generation of Gsxr marked a shift in Suzuki’s emphasis on two fronts. One, the Gsxr 1000 now took the upper hand in the development stakes. Historically, the Gsxr 750 led the march-arriving first, gaining the most recent technology, absorbing the lion’s share of corporate pride-but by 2003 the Gsxr 1000 was in the lead. Two, the Gsxr 1000 represents another, more subtle shift for Suzuki engineering, in which the designers-the lucky guys who get to clothe these amazing machines-have more freedom of expression. With this generation, the designs turned edgier, sharper, more aggressive looking than ever. What’s more, the Gsxr 1000 K3 would be the proving ground for a host of changes brought to the Gsxr 600 and Gsxr 750 for 2004. In fact, nearly every upgrade to the smaller bikes appeared on the Gsxr 1000 a year before. But the real impetus for driving the Gsxr 1000 to the head of development and, indeed, shortening its development cycle was competition both on the track and in the showroom. For the track, it was understood that Superbike racing would revert to allowing 1000 cc four-cylinder bikes in place of the 750s that had been the limit since 1982. In 2002, Yoshimura and Mat Mladin barely lost the AMA Superbike crown to Nicky Hayden aboard the Honda RC5!. But it would be the RC’s swan song of competitiveness with the change to 1000 cc fours. To keep speeds in check, the AMA Superbike rules would require 1000 cc fours to have some additional limitations compared to the twins and triples. For example, “Cylinder heads may be ported and machined, but altering of valve angles will not be permitted; aftermarket valves, springs, retainers, and other valve-train components will be permitted; valves must be stock size and same basic material as original equipment; aftermarket camshafts will be permitted, but earn lift and resulting valve lift must be no greater than stock. “In addition, the “stock crankshaft must be retained, The only allowable modifications are balancing, polishing of bearing surfaces and attachment of accessory drives. Homologated transmission gear sets (one optional set of ratios per approved model) will be permitted. Optional sets will be price-controlled and must be available to any legitimate AMA Superbike competitor. Homologated fuel-injection throttle-body assemblies (one optional type per approved model) and aftermarket airboxes will be permitted. Modifications to throttle bodies will not be permitted. Optional throttle bodies will be price-controlled and must be available to any legitimate AMA Superbike competitor.” The thinking was simple: keep the liter bikes from sucking through massive throttle bodies, and the horsepower might not (and, it was hoped, would not) go through the roof. In preparation for racing, Suzuki moto wanted to make a host of small changes to the Gsxr 1000, but its motivation was also to keep the bike at the forefront of open-class street bikes. Suzuki engineers knew that Honda and Kawasaki were readying all-new models-the CBR 954 RR and the ZX 9 R had long since been vanquished-and rumor had it that Yamaha was ready with yet another push with the R1.It was the right time to make alterations to the Gsxr 1000. Heading the list was, as one might expect, a revised engine.

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APRILIA DORSODURO FACTORY 750 Technical Specifications

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Filed Under (Aprilia) by admin on 06-11-2010

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Engine type Aprilia V90 four-stroke longitudinal 90° V-twin engine, liquid cooled, double overhead camshafts with mixed gear/chain timing system, four valves per cylinder. Fuel Unleaded petrol Bore and stroke 92 x 56.4 mm Total engine capacity 749.9 cc Compression ratio 11: 1 Maximum power at crankshaft 67.3 kW (92 cv) at 8,750 rpm Maximum torque at crankshaft 8.4 kgm (82 Nm) at 4,500 rpm Fuel system Integrated engine management system. Injection with Ride by Wire throttle opening management and triple mapping Ignition Digital electronic ignition integrated with injection system. Starting Electric Exhaust system 2 into 1 exhaust system in 100% stainless steel with three-way catalytic converter and lambda probe Alternator 450 W at 6,000 rpm Lubrication Wet sump Gearbox 6 speeds, drive ratio: 1st 14/36 (2.57) 2nd 17/32 (1.88) 3rd 20/30 (1.5) 4th 22/28 (1.27) 5th 23/26 (1.13) 6th 24/25 (1.04) Clutch Multiple discs in oil bath, hydraulically operated Primary drive Straight cut gears, drive ratio: 38/71 (1.87) Secondary drive Chain. Drive ratio: 16/46 Chassis Modular tubular steel frame fastened to aluminium side plates with by high strength bolts. Removable rear subframe. Front suspension Multi-adjustable Sachs upside-down fork with Ø 43 mm diam. stanchions. Wheel travel 160 mm. Rear suspension Aluminium alloy swingarm Gas-operated shock absorber with piggy back with adjustable spring preload and compression and rebound damping. Wheel travel 160 mm. Brakes Front: Dual Ø 320 mm diam. stainless steel floating discs. Radial callipers with four pistons. Metal braided brake pipe. Rear: Stainless steel disc Ø 240mm. Single piston calliper. Metal braided brake pipe. Wheel rims Aluminium alloy Front: 3.50 X 17″ Rear: 6.00 x 17″ Tyres Radial tubeless tyres; front: 120/70 ZR 17 rear: 180/55 ZR 17 Dimensions Max. length 2,216 mm Max. width 905 mm (at handlebar) Max. height 1,185 mm (at instrument panel) Saddle height 870 mm Wheelbase 1,505 mm Trail 108 mm Steering angle 26° Tank 12 lt (range > 200 km)

Aprilia's Dorsoduro 750 Compare With Ducati's Hypermotard 796

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Filed Under (Tips and Review) by admin on 16-11-2010

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Mid-Size Italian Supermotos— Aprilia’s excellent Dorsoduro 750 vs. Ducati’sbrand-new Hypermotard 796 20 Japanese Rider Training Examined — Rigorous training & tiered licensing, because size matters 23 BMW Paralever Pivot Maintenance &Upgrade— Howto replace fragile needle bearings with Oilite bushings 26 Trail Tools— What to pack and how to carry it when you’re off the beaten path 30 Yamaha/Star’s New Stratoliner— 1st Impression: Astellar baggage handler 32 Mental Motorcycling— Highway Hypnosis 33 Medical Motorcycling— About Gout 34 Legends Of Motorcycling— Bill Werner, The Game Changer 36 Harl ey-Davidson’s Cross Bones— Aspringer fork and sprung seat make for a nostalgic Softail 37 Motorcycle Design— The YikeBike & Honda’s U3-X 38 Proficient Motorcycling— Corner Braking 48 Innovation Of The Month— PivotPeg

KAWASAKI KVF 750 FENDER PROTECTOR Installation Instructions

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Filed Under (Kawasaki) by admin on 25-10-2010

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Step 1 : Step 2 : Note: ATVenture Components Inc 23FENDER PROTECTOR KAWASAKI KVF 750 2008-2010 166-431 Assemble all parts together as shown use floor slots and bike rack to position foot rest and tighten all hardware. only right side shown, hardware is doubled in description list. in drawing. 1BOLT HEX. 1 1/2″ x 5/16″2 2BOLT HEX. 3/4″ x 5/16″ 2 3LOCK WASHER 5/16″ 2 4FLAT WASHER 5/16″ 4 5LOCK NUT 5/16″ 2 6U BOLT 1/4″ x 1 3/4″ 2 7LOCK NUT 1/4″ 4 8LOCK WASHER 1/4″ 4 9FLAT WASHER 1/4″ 8 10 CS-M6-30 4 1 4 5 7 9 6 10 9 4 5 2 REAR BIKE RACK (C) FENDER PROTECTOR BAR (A) LOW ATTACHMENT (B)FLOOR SLOTS NOTE: Lower attachment (A) may vary in shape and size according to ATV model.To install adjust lower attachment in floor slots (B) that give your fender protector bar (c) approximately 1 1 2 inch (3.81 cm) distance

2008 – 2009 APRILIA DORSODURO 750 SLIP-ON STREEL LEGAL EXHAUST SYSTEM

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Filed Under (Aprilia) by admin on 06-11-2010

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Our sporty and lightweight SLIP-ON systems offer a great balance between price and performance and represent the first step in the exhaust system tuning process. The change will be also visual as our HEXAGONAL mufflers perfectly fit the exterior line of the sporty Dorsoduro and add a clean racing image. The muffler outer sleeve is made of titanium, which gives a special hi-tech touch to our SLIP-ON system. We offer street legal version with removable muffler in- serts. PERFORMANCE Measurements of the Akrapovic SLIP-ON system on the APRILIA DORSODURO 750 (without muffler insert): Power & Torque: the exhaust system modification results in a major boost in performance, delivering a solid 84.8 HP at 9540 rpm on back wheel. But the increased power isn’t available just at the top of the range; the system shows its quality already from 3500 rpm up through entire rpm range. Max. increased power between the Akrapovic and the stock system is 1.8 HP at 9300 rpm. Besides this, the torque is substantially higher in a lower rpm area from 2500 rpm to 6500, and also in middle and high rpm area. Technical specifications of Akrapovic exhaust systems and related products subject to change without notice. 20 30 40 50 60 70 80 47,5 50,0 52,5 55,0 57,5 60,0 62,5 65,0 67,5 3000 4000 5000 6000 7000 8000 9000 10000 WhlPwr EngT rq EngSpd RPM STOCK EXHAUST AKRAPOVIC SLIP-ON EXHAUST PERFORMANCE stock AKRAPOVIC max. increased power max. rear wheel power HP / rpm (measured on Dynojet ATV) 83.13 / 9560 84.8 / 9540 1.8 / 9300 ADDITIONAL DATA weight comparison (kg) stock AKRAPOVIC difference 11.13 SS link pipe TITANIUM link pipe stock – S.S. stock – TITANIUM 4.35 – 6.78 – noise measurements (dB / rpm) stock AKRAPOVIC 96 / 4375 96 / 4375

KAWASAKI TERYX 750 CLUTCH KIT INSTALLATION INSTRUCTIONS

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Filed Under (Kawasaki) by admin on 25-10-2010

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1. Remove both seats from the vehicle. Next, remove the passenger side lower body panel. There is a mixture of Philips head screws and also plastic push pin fasteners that have to be removed. 2. With the side panel off, the next item to remove is the plastic housing over the engine. These are all “push in” style plastic clips that hold it in place. Once all the pins are out, you can slide the housing off and set it aside. 3. Now the lower long plastic panel under the seat has to be removed (again mainly plastic push clips to remove) . Once they are all out, carefully remove and set aside. 4. Next, remove the fuel tank. Remove the two lines on the top of the tank. There are two straps that hold the tank in place. Remove the bolt from each strap, remove the straps, and lift the fuel tank out. 5. Now the bracket that holds the fuel pump on has to be removed. There are two bolts here to take out. Once this is done, mark the two wires to the coil and disconnect them. Set the bracket out of the way . 6. Next, the clutch cover bolts can be removed and the norkel on the housing can be loosened and i Teryx 750 Clutch Kit Instructions 5/1/09 removed. Take the clutch cove off and set out of the way. 7. With the clutch visible, you can remove the secondary clutch with a large impact wrench and metric socket . 8. Remove the bolt from the primary clutch. This is a left hand thread on the bolt. Next you will need a Kawasaki drive clutch puller (part #352251) to pop the clutch loose. If you do not have a puller, the spring cap can be removed on the vehicle and the weights can be changed out in there as well. 9. With the clutches sitting on the bench, remove the bolts that hold on the spring cover. Remove the stock spring and the stock weights 10. After reading the directions on the new weights, add the correct amount of weight to each clutch weight and install them in the clutch. Place the weight to the left side in the clutch pocket and then install the aluminum spacer. Repeat this process for the other three weights. 11. Install the new spring supplied in the kit and install the spring cover, paying close attention to the arrows on the cover. 12. Next, remove the stock spring from the secondary. It is recommended that you use the TEAM Compression tool (part # 930001) for this. With the clutch on the compression tool, compress the spring retainer down far enough to remove the snap ring with the needle-nose pliers . Slowly back off the t-handle and remove the tool.

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