91 electra glide pass backrest

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HARLEY DAVIDSON RIDER BACKREST MOUNTING HARDWARE KIT INSTALLATION INTSRUCTIONS

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Filed Under (Harley Davidson) by admin on 29-01-2011

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INSTALLATION 1. Remove seat according to the instructions in the service manual. 2. Remove the ECM caddy/battery cover by removing two screws. 3. See Figure 1 and Figure 2 for the mounting locations of the brackets. NOTE Some seats may limit the fore/aft mounting location of the backrest bracket. 4. See Figure 3 and Table 1. Remove plastic protective cap and locknut from stud. Leave the small plastic washer in place or the stud plate will fall out. With the backrest mounting bracket tab facing forward, attach the backrest mounting bracket (1) to stud plate with stock locknuts from the stud plate. 5. Tighten locknuts to 5-8 ft-lbs (6.8-10.8 Nm) . 6. Attach the front mounting bracket (6) to the frame cross- member using using two flange screws (8) and flange nuts (7). Tighten screws to 72 in-lbs (8.1 Nm) . 7. Attach the bracket support (2) to the front mounting bracket (6) with screw (8) and nut (7). 8. Install screw (5) and nut (9) to bracket support and backrest tab and tighten to 15 ft-lbs (20.3 Nm) . 1 2 is05475 1. Backrest mounting bracket 2. Front mounting bracket Figure 1. Bracket Mounting Locations 3 2 1 is05476 1. Backrest mounting bracket 2. Front mounting bracket 3. Bracket support Figure 2. Backrest mounted After installing seat, pull upward on seat to be sure it is locked in position. While riding, a loose seat can shift causing loss of control, which could result in death or serious injury. (00070b) -J04733 1 of 2
9. Install the ECM caddy/battery cover using two screws previously removed and tighten to 6-8 ft-lbs (8.1-10.8 Nm) . 10. Install seat according to service manual instructions. 11. Hold slit between rider and passenger seat open. On rider backrest, compress backrest rods and spring. Insert rods into backrest mounting bracket. Backrest Pad Adjustment 1. Adjust fore/aft position of backrest pad. Use 3/16 inch hex wrench to adjust set screw that is accessible through eyelet opening on rear of pad. If possible, do not remove set screw because it is difficult to install.

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Harley Davidson FL series Electra Glide, Ultra Classic, Road King, Road Glide Left and Right Mounting Plate Installation Installation Manual

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Filed Under (Harley Davidson) by admin on 25-02-2012

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Remove existing control arm end cap and grind the outside flush. See picture below for reference. The swing arm will drop if both sides are removed at the same time. To ease installation, complete one side before starting on the other. Note: there is a left and right. Left and right end caps shown. 2. Install mounting plate assembly 10002351 on top of the end cap using 7/16″ hex head bolt and lock washer in the bottom hole. Use the 7/16″ counter sink bolt in the top hole. Make sure the end cap is seated properly. The end cap notch should fit into the recess on the frame. The pivot arm assembly is shipped on mounting plate assembly; you may remove the pivot arm to make installation easier. 3. Snug up the bolts evenly, make sure the end caps are not crooked in relation to the frame. Tighten both bolts to 25 ft lbs. (Further tightening will be required after the toe in is set). 4. If you removed the left hand pivot arm assembly, remount it now, 10002575-A (pg 20) with seal, bearings (2), washer, nut, cotter pin and dust cover. 5. Repeat for right hand side. 5 Toe In Adjustment Adjustment made with the mounting plates, bolts, pivot arms, and hubs (without wheels and tires) in place

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HARLEY DAVIDSON FL BACKREST PAD KITS INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 23-02-2011

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INSTALLATION 1. See Figure 1. If necessary, cut the plastic rain seal away from the three pre-cut screw holes (D) in the backrest pad (1) to prevent the plastic from catching in the threads. 2. On motorcycles with Detachable Sissy Bar Upright installed: a. Install three long spacers (3) into the pre-cut holes in the backrest pad. b. Position the backrest pad against the sissy bar upright (A). On motorcycles with Detachable Short Passenger Sissy Bar Upright installed: a. Install three long spacers (3) into the pre-cut holes in the backrest pad. b. Position the backrest pad against the detachable short passenger sissy bar upright (B), inserting the three spacers through the slots in the sissy bar tabs (C). On motorcycles with Luggage installed: a. Install three short spacers (4) into the pre-cut holes in the backrest pad. b. Position the backrest pad against the upright (A). 3. Place the mounting bracket (2) against the spacers, so that the holes of the mounting bracket align with the spacers. NOTE To avoid misalignment and cross threading of the screws, start all three screws into the backrest before tightening. 4. Insert a screw (5) from the kit through one of the spacers, and carefully thread it 4-5 turns into the mating hole in the backrest pad. Repeat with the other two screws. DO NOT tighten a screw until all three screws have been started. NOTE Spacers must seat squarely against the mounting bracket. 5. Once all three screws have been carefully started into the three holes of the backrest pad, tighten the screws to 7-10 in-lbs (0.8-1.1 Nm)

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HARLEY DAVIDSON BLACK ENGINE GUARD KIT REMOVAL AND INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 24-02-2011

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REMOVAL NOTE This Instruction Sheet covers several different Harley-Davidson models and years. Be sure to locate and follow the procedures that apply to the motorcycle receiving the new guard. For Models without Lower Fairings 1. Proceed to For All Models section. For Model FLHTCUI (Ultra Classic Electra Glide) with Factory-Installed Lower Fairings 1. Remove the lower fairings following the instructions in the appropriate Service Manual. 2. When the lower fairings have been removed, proceed to For All Models section. For Models FLHR/I (Road King), FLHT (Electra Glide Standard) or FLHTC/I (Electra Glide Classic) with Harley-Davidson Genuine Motor Accessory Lower Fairings 1. See Figure 1. Remove the two black screws (1) that attach the fairing cap (2) to the lower fairing (5). Remove the cap. Set the parts aside for re-installation. 2. Remove the screw (7), rubber washer (8) and locknut (10) and the clamp (9) that attaches the bottom of the lower fairing to the engine guard and set aside. 3. Remove the two locknuts (3), U-bolt (6) and U-bolt retainer (4). 4. Remove the lower fairing by sliding it out from behind the engine guard. 5. Repeat Steps 1 through 4 for the opposite side. 6. Proceed to For All Models section. For Model FLTR/I (Road Glide) with Harley-Davidson Genuine Motor Accessory Lower Fairings Disconnect negative (-) battery cable first. If positive (+) cable should contact ground with negative (-) cable connected, the resulting sparks can cause a battery explosion, which could result in death or serious injury. (00049a) 1. Disconnect the battery, negative (-) battery cable first, following the instructions in the appropriate Service Manual. 2. Remove the seat following the instructions in the appropriate Service Manual. 3. Remove the cable strap holding the clutch cable to the engine guard. 4. See Figure 2. Remove the TORX screw (8), rubber washer (9) and locknut (11) and the clamp (10) that attaches the bottom of the lower fairing (4) to the engine guard and set aside INSTALLATION 1. Hold the engine guard in position, and loosely fasten the top of the guard with the new hex socket screw and flat washer from the kit. 2. Install the bottom brackets to the motorcycle frame with the two new TORX screws and locknuts. 3. Tighten all three screws to 15-20 ft-lbs (20.3-27.1 Nm) . For Model FLHTCUI (Ultra Classic Electra Glide) with Factory-Installed Lower Fairings 1. Install the lower fairings following the instructions in the appropriate Service Manual. For Models FLHR/I (Road King), FLHT (Electra Glide Standard) or FLHTC/I (Electra Glide Classic) with Harley- Davidson Genuine Motor Accessory Lower Fairings 1. Carefully place one lower fairing in position from behind the engine guard. 2. See Figure 1. Install the lower fairing to the top of the new engine guard with the U-bolt (6) from the back, through the holes at the top of the fairing. Install the retainer (4) in position on the U-bolt and secure to the engine guard with the two locknuts (3). Do not tighten the locknuts at this time. 3. Attach the bottom of the fairing to the engine guard with the clamp (9) removed earlier. Install the clamp around the engine guard in the direction shown, with the tabs toward the rear of the vehicle and the flat side of the clamp against the lower fairing. Insert the screw (7) through the lower fairing, rubber washer (8) and clamp (9). Secure the assembly with the locknut (10). Tighten to 12 ft-lbs (16.3 Nm) .

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HARLEY DAVIDSON FLHT (Electra Glide Standard) FAIRING COMPARTMENT POUCH INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 31-03-2011

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General This kit is designed for 1996 and later FLHT, Electra Glide Standard, model motorcycles Kit contents: QTY DESCRIPTION 1 Pouch 4 Velcroâ„¢strip Installation 1. Wash inside of fairing compartment with a clean, soft, nonabrasive cloth, water and mild soap. 1 CAUTION DO NOT use benzine, paint thinner, gasoline, powdered abrasives, alkaline cleansers, or any other harsh cleansers to clean the fairing compartment. They will damage the surface. Never scrape fairing surfaces with a razor blade or other sharp instrument because permanent damage will result. 2. Arrange pouch in compartment. 3. Align and attach velcro strips from kit to top, bottom and sides of compartment so they match the placement of velcro strips on pouch. 4. To secure pouch to fairing compartment, press pouch velcro strips against compartment velcro strips. Care of Pouch 1. When necessary, remove and wash pouch with mild soap and warm water

HARLEY DAVIDSON VRSC ACCESSORY BACKREST PADS INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 26-03-2011

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INSTALLATION NOTE It is easiest to mount these backrest pads with the sissy bar upright kit already installed. 1. Install the sissy bar upright according to the instructions included with that kit. 2. Hold backrest pad against upright with pad facing forward. 3. See Figure 1. Align two pad mounting holes in sissy bar upright with two threaded inserts in backrest pad. 3 1 2 is00007 1. Backrest pad mounting holes 2. Screw (4) 3. Sissy bar Figure 1. Sissy Bar and Screws 4. See Figure 2. Begin threading each of the two button head cap screws. Threading these screws may be a little difficult at first since the screw must break through plastic sheeting inside the backrest pad to reach the threaded insert. It may be necessary to use a 4 mm hex wrench, while holding the backrest pad tight against the upright to get the screws started. 5. Using a 4 mm hex wrench (allen wrench), tighten each screw a little at a time, alternating side-to-side. This is done to ensure the vinyl stretches evenly in the recessed channel that the upright bar is drawn into. Continue alternating side-to-side until both screws are secure. 6. Tighten both screws to 50-60 in-lbs (5.6-6.8 Nm)

HARLEY DAVIDSON FXSTD PASSENGER BACKREST AND LUGGAGE RACK INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 09-03-2011

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Do not exceed luggage rack weight capacity. Too much weight can cause loss of control, which could result in death or serious injury. (00373a) INSTALLATION Passenger Upright 1. Unscrew the captive screw fastening the seat rear bracket to the fender. 2. Remove the rubber plugs from the three holes in the rear fender where the passenger upright installs. 3. See Figure 2. Fasten the studplate (2) to the fender (A) with the backing plate (3) and three flange locknuts (4). 4. See Figure 1. Fasten the passenger upright (3) to the studplate (1) with three flange locknuts (2). 5. Insert the seat front bracket into the frame, then fasten the seat rear bracket to the fender. NOTE The seat must be temporarily bowed up in the center to fit the seat rear bracket through the slot in the passenger upright. 6. Kit 51144-02 only. See Figure 2. Carefully clean the lower hole (B) on the passenger upright (1) with isopropyl alcohol to remove any grease or dirt. Remove backing from adhesive emblem (5) and press the emblem firmly in to place. After installing seat, pull upward on seat to be sure it is locked in position. While riding, a loose seat can shift causing loss of control, which could result in death or serious injury. (00070b) 1 4 3 2 is03890 1. Stud plate 2. Locknut, flange (3) 3. Passenger upright 4. Backrest pad Figure 1. Passenger Upright, Backrest Pad and Luggage Rack Installation NOTE When temporarily removing the passenger upright, the mounting and backing plates may be left in place to simplify passenger-upright re-installation. Thread the flange nuts back onto studs to store the nuts. After installing seat, pull upward on seat to be sure it is locked in position. While riding, a loose seat can shift causing loss of control, which could result in death or serious injury. (00070b) Backrest Pad See Figure 2. Fasten the backrest pad (7) to the passenger upright (1) using the button-head screw (6) as shown. Luggage Rack NOTE See Figure 2. Fasten the luggage rack (8) to the backrest with the backrest pad (7) removed from the studplate (2). -Fasten the luggage rack (8) to the passenger upr ight (1) using the luggage-rack mounting plate (11), button-head screw (12)

HARLEY DAVIDSON DETACHABLE TOUR-PAK KIT FOR ELECTRA GLIDE CLASSIC INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 11-02-2011

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INSTALLATION Install Docking Kits and License Plate Holder 1. Install Rear Detachable Docking kit. Refer to the instruction sheet provided with kit. 2. Install Touring Detachable Tour-Pak Rack. Refer to the instruction sheet provided with kit. 1 4 2 3 is03989 1. License Plate Holder 2. Red Reflector 3. Original Equipment Screws 4. Original Equipment Bottom Support Tube Figure 2. Install License Plate Holder 3. See Figure 2. Install the new license plate holder (1) to the bottom support tube (4) using screws (3) saved from prior step. 4. Remove adhesive backing from red reflector (2) and carefully center and align it with the bottom edge of the license plate holder (1) and press firmly into place. -J03930 1 of 4 MOUNTING ANTENNA RELOCATION BRACKET 1. See Figure 6. Assemble joint assembly (9) to antenna mounting bracket (6) using lock washer (5) and 2 hex nuts (4). Tighten hardware securely. 2 1 5 4 3 is03992 1. Rear Docking Point 2. Docking Point Support Bracket 3. Antenna Mounting Bracket 4. Antenna/Cable Adapter 5. Rear Docking Point Screw and Locknut Figure 3. Relocated Antenna Bracket and Cable 2. See Figure 3. Install assembled antenna bracket (3) by removing screw and locknut (5) securing left rear docking point (1) to docking support (2). Install bracket as shown and reinstall rear docking point screw and locknut. Tighten screw and locknut to 15-19 ft-lbs (20.3-25.7 Nm) . 3. Thread antenna/cable adapter (4) onto joint assembly. ROUTING ANTENNA CABLES 1. See Figure 4. Gently remove left side cover (1) by pulling from frame tubes (no tools required). 2. Connect original antenna cable (not shown) to bottom of joint assembly. 3. Route antenna cable/wiring between left frame rail and fender. 4. See Figure 5. Attach cable to docking point support bracket in location (1) using short cable strap. 5. See Figure 4. Coil excess antenna cable/wiring (2) and use long cable strap (3) to fasten cable to frame under left side cover (1) with vehicle wiring harness. 6. See Figure 6. Cap unused wiring connector with connector housing (10).

HARLEY DAVIDSON ULTRA CLASSIC AND ELECTRA GLIDE CLASSIC TOUR PACK ADJUSTMENT KIT INSTALLATION INSTRUCTIONS

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Filed Under (Harley Davidson) by admin on 23-04-2012

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1. Open the Tour Pack and remove all of the contents. 2. Remove map bag and inner pack liner. Pack liner comes out quite easily once map bag is removed. 3. Remove the 4 bolts inside the tour pack that are located on top of the metal support plate that hold the tour pack to the luggage rack. Have your assistant hold the pack in place before removing the last bolt. 4. Gently tip the tour pack forward to expose the supporting luggage rack under the pack. 5. While your assistant holds the pack up, place the two adjusting bars on top of the supporting luggage rack. Use the 4 flat head screws supplied with the kit to mount the bars snugly to the support rack (see fig. 1). 6. Reposition the tour pack over the threaded holes in the adjusting bars at the 2″ or 3″ position and bolt it in place snugly (see fig. 2). 7. Replace the trunk liner and map case and the installation is complete

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Harley-Davidson Electra Glide LED Motorcycle Lightbar Installation Guide

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Filed Under (Harley Davidson) by admin on 29-01-2011

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Mounting IMPORTANT! The lightbar should be located a minimum of 16″ from any radio antennas! This product is designed to mount in the lowest, visable section of the motorcycle windshield. The mounting procedure requires removal of the front facia panel of the motorcycle. 1. Remove the 3 screws along the base of the windshield from the upper section of the faring facia panel. 2. Remove the 4 remaining screws (shown above) that secure the facia panel to the faring. With these screws removed, the facia and windshield can now be removed from the motorcycle faring. 3. Position the lightbar into its mounting position. The base of the lightbar fits onto the three screw bosses used by the screws removed in step 1. 4. With the facia panel removed, the lightbar should now be wired. 5. Route the wires to their respective destinations. It is left to the installation technician’s discretion to select a path for these wires that will both protect them from possible damage and not interfere with the operation of any other vehicle components or equipment. 6. Using the original hardware removed in steps 1 & 2, remount the faring and windshield according to the motorcycle manufacturers service manual

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