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2010 Toyota Motorsports/ TRD USA Contingency Award Program

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Filed Under (Toyota Manuals) by admin on 29-09-2011

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To enroll in the program, complete the registration form included in the enclosed material and mail, fax or e-mail it to TRD per the instructions at the bottom of the form. Contact personnel are listed on the attached 2010 Contingency Award Guidelines sheets. These people are available to assist you throughout the year. Parts Ordering: If you are planning to order Toyota parts during 2010 you must supply us with your Visa or Master Card credit card number at the time you register in the program. There is a line on the registration form for this number. See the attached Parts Ordering Guidelines for detailed information on how to order parts. TRD is looking forward to working with each of you, and we wish you a very successful year with your racing program

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NACA Oil Cooler Inlet Installaiton

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Filed Under (Harley Davidson) by admin on 31-10-2010

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Locate the -01 and -02 components. Trial fit the two parts making sure the rectangular outlet face is flush. De-burr and trim as necessary. Caution: Care should be exercised when working with fiberglass/epoxy components. epoxy resin and sanding dust can cause an allergic reaction. When epoxying components they must be clean and free of oils and residues. 2.0 Lightly sand the mating surfaces of the two components with #150 grit sandpaper. 3.0 Clamp the two components together and check to insure the outlet face is flush. When the Inlet Assembly is installed the outlet will have the oil cooler attached to it. Therefore, the flange must
34. Oil Cooler Inlet Install Arion Aircraft, LLC Revision 0 1/4/2007 Page 35 – 3 be cut back from the outlet face. Mark the two flanges 1/8 inch from the end. Cut away the two flanges. Smooth the edges where the cuts were made. Page 2 Part Number 160904-01Rev.A 4.0 Pilot drill four holes per side to accept 1/8 inch “pop” rivets (not supplied). These rivets should be located at least 1.5 inches apart and centered on the flange. Final drill holes to size. 5.0 Separate the parts and de-burr the rivet holes. Final inspect the components and clean the mating surfaces with epoxy thinner, lacquer thinner, or Methyl Ethyl Ketone (MEK). 6.0 Mix a small quantity of epoxy (not supplied) and coat both mating surfaces of the components. Mate the two components and install the rivets. Allow Inlet to cure for 24 hours. 7.0 Cut out the center of -03 plate using the 160904-02 template supplied. Trial fit the Oil Cooler Attachment Flange. Once it mates properly and is flush with the -01/-02 assembly, lightly sand the mating surfaces of the two components with #150 grit sandpaper. Also, sand an area completely around the flange extending ½” outward from the cut-out on one face only. Final inspect the components and clean the mating surfaces with epoxy thinner, lacquer thinner, or Methyl Ethyl Ketone (MEK). 8.0 Mix a quantity of epoxy (not supplied) thickened with colloidal silica (not supplied) to a paste consistency and coat both mating surfaces of the components. Mate the two components and create a fillet completely around the flange. Allow Inlet to cure for 24 hours

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2009 Ducati 696 Fuel Controller Installation and Operation Manual

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Filed Under (Ducati) by admin on 25-10-2010

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this product fail to perform for either of the above reasons, two brothers racing will repair or replace it with an equivalent product at no charge, except for postage, to the original retail purchaser. to obtain the benefits of this warranty, the retail purchaser must return the product and proof of purchase to the place of original purchase. We recommend that this performance part be installed by a qualified motorcycle technician. If you have any doubts as to your ability to install this performance part, please consult with your local motorcycle dealer. Read all instructions first before starting installation. Make sure the vehicle and exhaust system are completely cool before starting the installation. Also, make sure the vehicle is secure during installation. Be sure to save all stock components for possible use later. The Juice Box™ is legal ONLY for closed course race vehicles. The Juice Box™ is not applicable, nor inteded for use on EMISSIONS CONTROLLED street, highway or off-road vehicles. The Juice Box™ is not applicable, nor inteded for use on aircraft. Thank *you*for*purchasing*a*genuine*Two*Brothers*Racing* JUICE*BOX™. **This*product*represents*a*radical*step* forward *in*tuning*fuel-injected*motorcycles*and*ATVs*for* optimal *performance*using*”load-based”*technology.** We *at*Two*Brothers*Racing*hope*that*you*will*find*this* development *as*exciting*and*useful*as*we*do. **And* remember: **Proper*Fuel*=*Maximum*Power! Make *sure*the*vehicle*is*completely*cool*before*starting* the *installation. *Also, *make*sure*the*vehicle*is*secure*and* will *not*roll*around. * Remove *the*seat*assembly. * Remove *the*fuel*tank*top*cover*screws. * (fig.1) Remove *fuel*tank*top*cover. * (fig.2) Remove *side*fuel*tank*covers. * (fig.3) Remove *fuel*tank*by*removing*lower*bolt*that*secures* tank *from*sliding*rear-ward. * (fig.4)

1500 XLT MOTORCYCLE / ATV LIFT INSTALLATION, OPERATION, AND MAINTENANCE MANUAL

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Filed Under (Tips and Review) by admin on 29-11-2010

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1. Load should not exceed rated capacity for this lift – 1500lbs 2. 70-160PSI shop air needed. 3. Make sure the handle is in the down position and the safety plate is set in the safety lock while the lift is in the raised position. 4. Move the lift only when it is lowered. 5. Do not ride vehicle onto lift. 6. Only trained people should operate the lift. 7. Air/Hydraulic pump should be at least 3 feet away when operating. Remain clear of the lift when raising or lowering. 8. Indoor use recommended. 9. Do not move lift while loaded. 10. Keep hands, tools and other extremities from under carriage and moving parts.. 11. Maintain a safe working environment. The work area should be clean, dry, clutter free, and sufficiently lit. 12. Wear proper ANSI-approved safety attire. Do not wear loose fitting clothing while operating lift, long hair and sleeves should be secured. 13. Keep children and bystanders away from work area. Do not let children operate or play on lift. 14. Do not use if under the influence of drugs or alcohol. Operator must be alert at all times when using heavy lift equipment. 15. Never operate the lift with someone on it. 16. Do not adjust safety valve. 17. Use this lift only for the work it is intended. Do not use this product for an application for which it was not designed. Misuse can lead to personal injury and/or property damage. 18. Industrial applications must follow OSHA requirements. 19. Do not use for aircraft purposes. 20. Have your lift serviced by a qualified repair person using only identical Titan Lifts® replacement parts and attachments. This will ensure that the safety of the lift is maintained.

2008 Harley-Davidson XR 1200 Specifications

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Filed Under (Harley Davidson) by admin on 03-11-2010

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Quartz Halogen, 55-watt low beam, 60-watt high beam Tail/Stop Lights…………………………………………………………………………5W/21W Turn Signal Lights ……………………………………………………… 21W self-canceling Instruments ………………………………..Unique compact instruments with prominent ……………………. white faced tachometer, digital speedo, dual trip meter and clock Indicator Lamps ……………. Hazard warning lights operated by turn signal controls; …………………………………………. high beam, neutral, low oil pressure, turn signals, ………………… engine diagnostics, low fuel warnings, low battery, security system5 Colour Options6 Vivid Black; Mirage Orange Pearl; Pewter Denim Model Features Styling and Ergonomics • Styling and livery inspired by the legendary XR 750™ flat track racer • Wide, black handlebars for dirt track looks and superb control • Rear-set footrests for excellent cornering clearance • Ergonomics designed around average height European male rider • Standard passenger footrests Powertrain and Intake • Isolation-mounted high torque 1200cc Evolution® V-Twin engine finished in silver powdercoat • Downdraft Electronic Sequential Port Fuel Injection (ESPFI) and electronically controlled active intake system Wheels, Brakes and Tyres • Unique, lightweight cast wheels with flat track inspired 3-spoke design, finished in black • Powerful Nissin® dual front brakes with 4 piston calipers and 292mm patented uniform expansion rotors • Dunlop® Qualifier D209 tyres developed specifically for the XR 1200. 180mm rear tyre. • Sport-tuned Showa® suspension featuring 43mm inverted front forks and pre-load adjustable twin rear shock absorbers Other Features • Aircraft style aluminium alloy fuel filler • Hands-free Harley-Davidson® Smart Security System5 Warranty Warranty7 ……………………………………………………… 24 months (unlimited mileage) Service Interval8 ………………………………………………. First 1,000 miles (1,600 km), ………………………………………………………. every 5,000 miles (8,000 km) thereafte

Motorcycle Carburetor Rebuilding

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Filed Under (Tips and Review) by admin on 22-11-2010

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Experience has shown that when a customer disassembles, it creates a storage issue for us as well as parts are generally missing. The disassembly usually costs us extra hours of work during the rebuild. The only acceptable part to be removed from an assembly is the cable bracket if it is fragile and in danger of breaking during shipping. All other parts should be where they belong. Rebuild Service Prices: If your carburetor type doesn’t appear below or you are not sure, please send a note to our e-mail for pricing details. Military rebates are available to honor our service men and women! Active Duty military, contact us for a rebate. Please include your service, pay grade and current duty station when you contact us.

BMW Motorcycles F 650 GS Dakar fuel tank replacement

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Filed Under (BMW) by admin on 12-11-2010

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Your center has been requested in a recent e-mail, to forward VIN, color Information: and status information on all F 650 GS(A) and Dakar models remaining in your inventory. Fuel tanks, together with the appropriate colored trim pieces, will be forwarded to your center for each bike in your inventory as replacement parts arrive in BMW NA inventory. Warranty Please enter a warranty campaign claim , encompassing the following Reimbursement: Work Package information, when claiming reimbursement for the updates called for in this bulletin. Even though there is no charge for the parts, a sublet of $60.00 will be applied to each claim. This sublet amount is intended as a combination of both the handling and as reimbursement for incidental items that may be required in the replacement of the fuel tank. Work Package #1 is to be used in the replacement of all F 650 GS(A) and Dakar model fuel tanks. Defect Code: 00 00 16 1100 Description: Fuel Tank – Leaking Flat Rate Code: 00 60 059 Description: Remove and reinstall fuel tank (USA only) FRU: 12 FRU Sublet #4: $60.00 Pick up & In the recent Sales and Marketing Bulletin # B23/00 introducing the “Customer Delivery: Demonstration Program”, (e-mailed to your center on September 7, 2000), each BMW motorcycle retailer was asked to arrange to pick up, complete the updates and deliver the motorcycle back to the customer and to offer the use of a demonstrator where appropriate.

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2001-2002 HONDA GL1800/A CD Changer Replacement

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Filed Under (Honda) by admin on 03-03-2011

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2001-2002 GL1800/A CD Changer Replacement ORDERING AND REPLACING THE CD CHANGER 1. Before calling the CD Changer Order Desk, have the following information ready: • VIN • Failure Information (i.e., symptom) • Warranty Status 2. To order, call the CD Changer Order Desk toll free: (888) 997-7278 . The CD Changer Order Desk hours are Monday thru Friday, 8:30am – 8:00pm EST. Part Number: 08A06-MCA-100RM Honda Code: 7097009 3. After calling the CD Changer Order Desk, an exchange CD Changer will be shipped overnight (freight prepaid). 4. Replace the faulty CD Changer with the exchange unit (see REPAIR PROCEDURE ). DO NOT remove the faulty CD Changer until you receive the exchange unit. DO NOT ATTEMPT TO REMOVE ANY STUCK CD’S. CHANGERS DAMAGED IN THIS WAY WILL BE RETURNED TO THE DEALER AND NO CORE CREDIT WILL BE ALLOWED. You will be billed $300.00 for the replacement unit. You must return the faulty CD Changer for a core credit and file a warranty claim to receive your total reimbursement (see TRANSACTION SUMMARY on page 3 for details). REPAIR PROCEDURE 1. Refer to the Installation Instructions included with the replacement CD Changer. 2. NOTE: You MUST remove the shipping bracket from the replacement unit before you complete the installation. If a CD is stuck inside the faulty unit, leave it there : • The vendor needs it for diagnosing and testing. • If you try to remove it, you’ll damage the unit. • The vendor will return the unit if it has been damaged during attempted CD removal. Fill in the customer information on the Audio System Diagnosis and Core Return form. The vendor will remove the CD and mail it back to the customer. IDENTIFICATION No identification is necessary for this repair

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1997 Honda CBR 1000 F specifications

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Filed Under (Honda) by admin on 03-11-2010

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Front brakes: Dual disc Rear brakes: Single disc Speed and acceleration Top speed: 255.0 km/h (158.4 mph) Power/weight ratio: 0.5745 HP/kg Other specifications Further information Parts and accessories Check out parts and accessories from our partners. Ask questions Join the 97 Honda CBR 1000 F discussion group Insurance, loans, tests Search the web for dealers, loan and insurance costs, tests, customizing, etc. Related bikes List related bikes for comparison of specs Buying a bike starts at Bikez Get a list of related motorbikes before you buy this Honda. Inspect technical data. Look at photos. Read the riders’ comments at the bike’s discussion group. And check out the bike’s reliability, repair costs, etc. Show any 1997 Honda CBR 1000 F for sale on our Bikez.biz Motorcycle Classifieds. You can also sign up for e-mail notification when such bikes are advertised in the future. And advertise your old MC for sale. Our efficient ads are free. You are also welcome to read and submit motorcycle reviews. Rating sample for this Honda bike Value for money for the 1997 Honda CBR 1000 F: (67.1 out of 100) Click here for complete rating. You can also compare bikes. Pictures, trademarks and logos of third parties are exclusive property of the respective owners. Technical specifications are subject to change without notice. Bikez.com has been developed by low-cost software development company ObjectLabs

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2001-2002 GL1800/ A ORDERING AND REPLACING THE CD CHANGER

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Filed Under (Honda) by admin on 29-01-2011

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1. Before calling the CD Changer Order Desk, have the following information ready: • VIN • Failure Information (i.e., symptom) • Warranty Status 2. To order, call the CD Changer Order Desk toll free: (888) 997-7278 . The CD Changer Order Desk hours are Monday thru Friday, 8:30am – 8:00pm EST. Part Number: 08A06-MCA-100RM Honda Code: 7097009 3. After calling the CD Changer Order Desk, an exchange CD Changer will be shipped overnight (freight prepaid). 4. Replace the faulty CD Changer with the exchange unit (see REPAIR PROCEDURE ). DO NOT remove the faulty CD Changer until you receive the exchange unit. DO NOT ATTEMPT TO REMOVE ANY STUCK CD’S. CHANGERS DAMAGED IN THIS WAY WILL BE RETURNED TO THE DEALER AND NO CORE CREDIT WILL BE ALLOWED. You will be billed $300.00 for the replacement unit. You must return the faulty CD Changer for a core credit and file a warranty claim to receive your total reimbursement (see TRANSACTION SUMMARY on page 3 for details). REPAIR PROCEDURE 1. Refer to the Installation Instructions included with the replacement CD Changer. 2. NOTE: You MUST remove the shipping bracket from the replacement unit before you complete the installation. If a CD is stuck inside the faulty unit, leave it there : • The vendor needs it for diagnosing and testing. • If you try to remove it, you’ll damage the unit. • The vendor will return the unit if it has been damaged during attempted CD removal. Fill in the customer information on the Audio System Diagnosis and Core Return form. The vendor will remove the CD and mail it back to the custome

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