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YAMAHA YZ250F ALUMINUM PRO SYSTEM INSTALLATION INSTRUCTIONS

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Filed Under (Yamaha) by admin on 20-12-2010

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REMOVING YOUR STOCK SYSTEM 1. Place the machine on a stable work stand. 2. If you are not familiar with removing the original exhaust refer to the owner’s manual before you start work. 3. Always allow your machine to cool down before attempting to remove the exhaust. 4. Remove the two bolts from the right side panel. Then remove the side panel. 5. Loosen the stock mid-pipe clamp, then remove the stand-off bolt and bracket bolt that supports the muffl er. 6. Remove stock muffl er and clamp from the stock head pipe. 7. Remove the stock head pipe at the cylinder head. NOTE: It may be necessary to use a penetrating lubricant on the fl ange nuts. INSTALLING THE NEW ALUMINUM PRO SYSTEM 1. Install Aluminum Pro head pipe onto cylinder head using stock nuts. Leave these fi nger tight for now. 2. Slide mid-pipe onto head pipe. Rotate the mid-pipe slightly to obtain proper alignment with sub-frame mount. 3. Install the OEM bolt through sub-frame into the stand-off mount on mid- pipe (Finger tight). 4. Slide the muffl er onto mid-pipe, align muffl er mount with the stock muffl er mount hole, and install and fi nger tighten the supplied M8x25mm bolt. 5. Once you have the system fully aligned, tighten all the bolts securely to factory specifi cations. NOTE: We recommend starting at the cylinder head and working backwards. 6. Replace the side panel and secure the mounting bolts. BEFORE YOU BEGIN MORE

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Motorcycle Trailer STANDARD FEATURES

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Filed Under (Tips and Review) by admin on 29-01-2011

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6′ Standard Interior Height 06 Aluminum Black & Silver (or Silver) Wheels 15″ Radial Tires 28″ V Nose 16″ Center Cross Members 16″ Center Roof Bows 16″ Center Wall Posts White Vinyl Ceiling 5.2mm White Vinyl Wall Liner (4) Heavy Duty D-Rings on 6′ Wides (8) Heavy Duty D-Rings on 7′ Wides 3/4″ Plywood Floor Motorcycle Transition Flap (1) Removable Chrome Wheel Chock – 6′ Wides (2) Removable Chrome Wheel Chocks – 7′ Wides LED Clearance and Tail Lights (2) 12 Volt Dome Lights 12 Volt Wall Switch Bright Aluminum 16″ Tall Down Both Side Walls Two Tone Exterior (No Bright Strip Between Colors) Bright Aluminum on Front V Nose Bright Aluminum Front Corners ATP Fenders .030 Smooth Aluminum (Glued Exterior) Aluminum Seamless Roof Light Duty Ramp Door Blank RV Style Door – 32″ x 64″ (6′ Wides) Blank RV Style Door – 36″ x 64″ (7′ Wides) Fold Down Jacks Spring Axles or Torsion Axles TSR Vents Brakes on 7′ Wide Models 24″ ATP Stone Guard 5 Year Limited Warranty

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HARLEY DAVIDSON SPORTSTER ALUMINUM SHIFT LINKAGE KITS INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 10-03-2011

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INSTALLATION 1. See Figure 1. Remove stock capscrews (4) and stock shifter rod (2). Discard stock capscrews. 2. See Figure 2 and Table 2. Loosen the lock nuts (5) and turn the rod ends on the new aluminum shifter rod (1) to match the length of the stock shifter rod. 3. See Figure 2 and Table 2. Slide longer capscrew (3) through the front rod end of new shifter rod (1). Place rod on the outside of the lever assembly. Thread capscrew (3) into the lever assembly. 4. Slide shorter capscrew (2) through the rear rod end of new shifter rod (1). Place rod on the outside of the transmission shift lever. Thread capscrew (2) into the transmission shift lever. 5. Tighten capscrews to 10-15 ft-lbs (13.6-20.3 N-m) . 6. Firmly tighten the lock nuts (5) against the rod ends to 20- 24 ft-lbs (27.1-32.5 Nm) . 1 4 2 4 3 is05394 1. Lever assembly 2. Shifter rod 3. Transmission shift lever 4. Capscrew Figure 1. Shift Linkage Components

2006 TRIUMPH SPEED TRIPLE ALUMINUM, CARBON FIBER, SLIP-ON EXHAUST SYSTEM INSTALLATION

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Filed Under (Triumph) by admin on 30-10-2010

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1) Place the motorcycle in a vise or on it’s stand and make sure it is safe and secure. 2) Remove the right side muffler heat shield. Loosen the right side muffler inlet clamp. Remove and retain the muffler mounting bolt and nut. Remove the right side muffler from the motorcycle. 3) If the gasket remained on the stock muffler inlet tube, remove it and inspect. Replace if necessary and then install onto the Jardine muffler inlet tube. 4) Slide the Jardine muffler into the stock s-bend outlet. 5) Attach the rubber strip to the inside of one supplied muffler clamp. Slide the muffler clamp over the muffler withe the offset facing inward. Squeeze both muffler clamp tabs together and secure it to the muffler mounting bracket using the original bolt and nut. Do not fully tighten yet. 6) Adjust the muffler so it is straight and fully tighten the t-bolt clamp, then the muffler clamp hardware. 7) Repeat steps #2-6 for the left side muffler. 8) Clean all fingerprints from the muffler. Start the motorcycle and check for any exhaust leaks. Ratchet 12mm Socket 12mm Wrench Spring Tool or Needlenose Pliers 2 – Mufflers (Left & Right) 2 – Muffler Clamps 2 – Rubber Strips SLIP-ON EXHAUST SYSTEM TRIUMPH SPEED TRIPLE 2006 18-7008-123-02 ALUMINUM 18-7008-323-02 CARBON FIBER PERFORMANCE DELIVERED! All Jardine products are warranted against defective materials and workmanship for a period of 90 days from date of original consumer purchase. Any non-defective item may be returned within 7 working days, and will be subject to a 20% restocking/repackaging fee. WHATIS WARRANTED: Any Jardine product returned, with prior approval, for defective materials or workmanship including chrome blistering, peeling, bubbling, or any unused (new) Jardine product with rust damage

Billet Aluminum Highway Board Installation Manual

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Filed Under (Tips and Review) by admin on 21-12-2010

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These Highway floorboards are designed for use with Rivco highway mount clamp and arm sets. Other brands may require additional hardware. Notice that there is a left and right, when installed the heel should be in closer and the toe angled outward. 2. Place a split lock washer and then the larger washer supplied onto each of the bolts. Install the bolt thru the hole of the highway mounting arm from the backside and the threaded end of the bolt pointing towards the outside. Place one of the serrated lock washers onto each of the bolts, then the higway floorboard followed by the remaining thin washers and acorn nuts. Position the highway floorboards to the desired angle and tighten the mounting bolts and nuts securely. 3. Fold the highway floorboards up and notice the small Allen screw just above the acorn nut. This Allen screw can be adjusted out as desired to tip or angle the boards back toward the rider for added comfort. These screws are held in place with a thread locking compound, when adjusting work the screw in and out slowly to loosen the thread locker until the screw rotates as desired.

HARLEY DAVIDSON ALUMINUM SHIFTER LINKAGE REMOVAL AND INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 15-02-2011

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REMOVAL 1. See Figure 1. Remove stock shifter rod (D). 2. Adjust new shifter rod in kit to match the length of the removed shifter rod by loosening locknuts (3), adjusting the length of the rod, then tightening locknuts to 20-24 ft- lbs (27-32 Nm) . 3. For models with a straight rear shifter rod lever: Discard spacer (7). Place cover (1) over the shifter rod lever (C). For models with an offset rear shifter rod lever: Place spacer (7) and cover (1) over the shifter rod lever (C). INSTALLATION 1. Apply Loctite® 243 to threads of capscrew (5) and install cap screw through the rear of the shifter rod and into the shifter rod lever. Tighten cap screw to 13-16 ft-lbs (18-22 Nm) . 2. For 1999 and later FLHT, FLHX, FLHR, and FXDWG models: Place the rod end on the outside of the shifter lever, then apply Loctite® 243 to the threads of capscrew (5). Attach the front of the shifter rod (6) to the shifter lever with capscrew (5) and acorn nut (4) (with acorn nut facing out). Tighten acorn nut (4) to 13-16 ft-lbs (18-22 Nm) . For all models except 1999 and later FLHT, FLHX, FLHR, and FXDWG: Place the rod end on the inside of the shifter lever then apply Loctite® 243 to the threads of cap screw (5). Attach the front of the shifter rod (6) to the shifter lever with cap screw and acorn nut (4). Tighten acorn nut (4) to 13-16 ft-lbs (18-22 Nm)

HARLEY DAVIDSON BILLET ALUMINUM DRIVER BOARDS INSTALLATION INSTRUCTIONS

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Filed Under (Harley Davidson) by admin on 21-12-2010

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1. Remove the driver board pivot bolts and lock nuts. 2. Install the new driver board in the same locations as the stock boards were removed from. Install the bolts and lock nuts. The driver board bolts should be tightened only enough to seat the nut and bolt head. The driver boards should pivot up approximately 20 degrees freely. Check that the lock nuts are secure.

KAWASAKI ZX-10R Carbon Fiber/ Aluminum Slip-On System Installation Manual

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Filed Under (Kawasaki) by admin on 25-10-2010

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After bike is cool make sure the bike is secured before beginning the installation. 2 Remove the rear exhaust heat shield/cover from the OEM muffler. Remove the side fairing covers on both sides of the bike (this will allow you access to the seat bolts). Remove the rider seat. 3 Remove the exhaust valve cables located under the seat. Keep the servo motor plugged in (do not unplug the server motor). See figure 2. 4 Unbolt the rear foot peg muffler mount, loosen the assembly mount (header collector clamp) and unbolt the exhaust mounting bolt (figure 3). Remove the stock muffler assembly with the exhaust valve cables. Re-install the seat, seat bolts, and side fairings. 5 Apply a small amount of high temperature silicone (such as Permatex Ultra Black) to the inside of the exhaust inlet. 6 Attach the LOR exhaust canister to the slip-on tube adapter with the spring tabs aligned (make sure your hands are protected with a pair of gloves in case the tubes slip). You may have to squeeze the mid-pipe adapter tube to fit into the exhaust inlet as the mandrel bends may become slightly out of round due to a cut near the bend (the tube will take form once connected). Slide the canister all the way until the slip-on adapter seats fully against the exhaust inlet. Wipe off any excess silicone. 7 Place each spring over the exhaust side spring tabs and use the spring tool to pull the springs over the adapter spring tabs. Both springs must be secured for proper installation. 8 Apply a small amount of silicone sealer (such as permatex Ultra Black or Ultra Copper) to the inside (inlet side) of the slip-on adapter. Slide the low profile barrel clamp over the LevelOne Adapter pipe. Slide the slip-on adapter pipe over the stock header collector. Do not fully tighten the barrel clamp

KAWASAKI ZX-6R/ RR Carbon Fiber /Aluminum Installation Instructions

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Filed Under (Kawasaki) by admin on 25-10-2010

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1 After bike is cool make sure the bike is secured before beginning the installation. 2 Remove the fairing retaining clips and mounting bolt. Remove the stock mid pipe and muffler. 3 Apply a small amount of high temperature silicone (such as Permatex Ultra Black) to the inside of the exhaust inlet. 4 Attach the LOR exhaust canister to the slip-on tube adapter with the spring tabs aligned (make sure your hands are protected with a pair of gloves in case the tubes slip). You may have to squeeze the mid-pipe adapter tube to fit into the exhaust inlet as the mandrel bends may become slightly out of round due to a cut near the bend (the tube will take form once connected). Slide the canister all the way until the slip-on adapter seats fully against the exhaust inlet. Wipe off any excess silicone. 5 Place each spring over the exhaust side spring tabs and use the spring tool to pull the springs over the adapter spring tabs. Both springs must be secured for proper installation. 6 Apply a small amount of silicone sealer (such as permatex Ultra Black or Ultra Copper) to the inside (inlet side) of the slip-on adapter. Slide the low profile barrel clamp over the LevelOne Adapter pipe. Slide the slip-on adapter pipe over the stock header collector. Do not fully tighten the barrel clamp. 7 Place the round canister clamp with the rubber gasket over the rear of the exhaust and slide to the clamp location. Insert the original stock screw and 8mm washer through the exhaust clamp and finally through the foot peg. Mount the clamp to the outside of the stock muffler bracket. On the opposite side (towards the bike) place the stock 8mm lock washer and stock 8mm nut and start the thread. Do not fully tighten at this time. 8 Standing at the rear of the motorcycle, check the alignment of the muffler. You can adjust/rotate both the exhaust and mid-pipe adapter until the muffler is aligned properly. 9 Once everything is aligned fully tighten the exhaust canister clamp. 10 Fully tighten the low profile barrel clamp over the stock header. 11 Before you start the bike make sure all fingerprints and dirt have been removed from the canister and slip-on adapter. You may use rubbing alcohol to clean the slip-on adapter. After 75-100 miles check all bolts, etc for tightness. It is recommended to apply some light – medium grade thread locker to prohibit any bolts from loosening under the vibration from the bike. 12 Enjoy your LevelOne Racing exhaust system

Aluminum Body One-Way Adaptive Installation Instructions

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Filed Under (Tips and Review) by admin on 21-11-2010

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Place the motorcycle on the centerstandor block the motorcycle securely so the rear wheel is slightly off the ground. 2. Remove the old shocks and note location of mount- inghardware. If additional accessories are installed on your motorcycle, please refer to their mounting instructions for removal to gain access to the shocks. Note: Steps (3-5) are only necessary if aftermarket fender, tire or any other accessories have been installed. If none of these applies, 18 Series proceed to step 5,418 Series proceed to step 6. Caution: Make sure that the proper bushings/sleeves are installed in the shocks. Improper bushings/sleeves can cause unsatisfactory or unsafe operation. Bushings: A universal hardware kit is included. Determine the proper sleeves and washers for mounting stud/bolt for your particular application. Not all parts will be used. 3. Install one shock (without spring) and check clearance (#Ain Fig. 1). Raise wheel into fender well until shock bottoms. There should bea minimumof1″of clearance between the tire and fender. 4. If clearance (#A) is sufficient, remove the shock and install the springs onto the shock (See Step 5). Caution: This step requires a spring compression tool from Progressive Suspension, (Part#32-5503). If a spring compression tool is not available, refer the work to your local dealer or repair shop. Attempting to compress the springs without the proper tool may result in serious injury or damage to the shock! 5. Spring Installation: A. Install tab cover and cam adjuster to the minimum setting (lowest point on preloadramps). See A figure 2. B. Install plastic body protector insuring that the protrusion seats into the cam adjuster. See Bfigure2. C. Install the spring. D. Install retaining ring above the spring. Make sure the circlipbevelis facing upward. Place the wirecirclip over the top eye sliding it close to the retaining ring. See Cfigure 2. E. Using a spring compressor tool, compress the spring enough to install wire circlipinthe groove. Slide the wire circlipdowninto the groove. Release the spring slowly, making sure the spring retainer ring seats fully on the wirecirclip. See Dfigure 2.

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