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HARLEY DAVIDSON V-Series California Engine Owner's Manual

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Filed Under (Harley Davidson) by admin on 28-11-2010

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During Break-In At 50 Miles (80 Kilometers): 1- Change engine oil and filter. 2- Inspect for fuel and oil leaks. 3- Inspect air cleaner element and service as required. 4- Check tightness of exterior fasteners, except head bolts. Engine Maintenance at 500 Miles (800 Kilometers): 1- Change engine oil and filter. 2- Inspect for fuel and oil leaks. 3- Inspect air cleaner element and service as required. 4- Check tightness of exterior fasteners, except head bolts. 5- Check operation of enrichment device and throttle controls. 6- Check engine idle speed. 7- Check tightness of engine mounts. Regular Service Intervals Regular lubrication and maintenance will help keep your new S&S engine operating at peak performance. The following table presents the required service schedule for normal operating conditions. Failure to complete the required engine maintenance can result in engine damage and an increase in emissions. Please refer to the motorcycle owner’s manual for any additional required chassis maintenance. Engine Service Intervals Item Interval Engine Oil & Filter Change at 50, 500, 2,500 miles (80, 800, 4,000 kilometers), every 2,500 miles (4,000 kilometers) thereafter1 Air Cleaner Element Inspect at 50 and 500 miles (80 and 800 kilometers), every 2,500 miles (4,000 kilometers) thereafter2 Tappet Oil Screen Inspect every 2,500 miles (4,000 kilometers). Replace every 5,000 miles (8,000 kilometers). Petcock, Lines, & Fittings, Vacuum Lines Inspect at 50 and 500 miles (80 and 800 kilometers), every 2,500 miles (4,000 kilometers) thereafter. Fuel Tank Filter Screen & In-Line Fuel Filter (If used) Inspect every 5,000 miles (8,000 kilometers). Engine Idle Speed Adjust as required. Operation of Throttle & Enrichment Device ControlsInspect at 500 miles (800 kilometers) and every 2,500 miles (4,000 kilometers) thereafter. Spark Plugs Inspect every 5,000 miles (8,000 kilometers). Replace every 10,000 miles (16,000 kilometers) or as needed. Ignition Timing Inspect every 5,000 miles (8,000 kilometers). Engine Mounts Inspect at 500 miles (800 kilometers) and every 5,000 miles (8,000 kilometers) thereafter. External Fasteners Except Engine Head Bolts Re-torque at 500 miles (800 kilometers) and every 5,000 miles (8,000 kilometers) thereafter. 1- S&S recommends that petroleum-based oil not specifically formulated for motorcycles should be changed every 1,000 miles (1,600 kilometers) after the break-in period. 2- Replace more frequently if required or if engine is operated in a dusty environment.

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Harley-Davidson Camshaft TC, EVO, Shovelhead, XL EVO, Iron Head, XR Specifications

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Filed Under (Harley Davidson) by admin on 02-11-2010

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EVO Black Widow PP8833-2 – 29 55 62 25 264 267 54 103 109 105.8 0.600 0.602 EVO Black Widow PP8826-2 – 27 61 63 29 268 272 56 107 107 107.0 0.602 0.602 EVO Black Widow PP8817-2 – 254 254 0.590 0.590 EVO Carl’s Speed Shop CM4 – 28 44 52 20 252 252 48 98 106 102.0 0.495 0.495 EVO Carl’s Speed Shop CM495F Y 19 47 50 16 246 246 35 104 107 105.5 0.495 0.495 0.179 0.168 EVO Carl’s Speed Shop CM580 – 19 47 50 16 246 246 35 104 107 105.5 0.580 0.580 0.194 0.163 EVO Carl’s Speed Shop CM612 – 36 60 68 28 276 276 64 102 110 106.0 0.612 0.612 0.277 0.235 88 EVO Carl’s Speed Shop CM660 – 38 62 68 28 280 276 66 102 110 106.0 0.660 0.660 0.314 0.277 90 EVO Carl’s Speed Shop CM774 – 284 284 0.784 0.784 0.277 0.236 EVO Carl’s Speed Shop CM780F – 34 70 74 30 284 284 64 108 112 110.0 0.774 0.774 103 EVO Crane EVR0020 – 31 64.5 77 23 275 280 54 107 117 112.0 0.608 0.589 88 EVO Crane Fireball 2000 Y -12 22 20 -10 190 190 -22 107 105 106.0 0.490 0.490 0.026 0.032 EVO Crane Fireball 300 Y 12 34 41 15 226 236 27 101 103 102.0 0.490 0.490 4000 EVO Crane Fireball 310 Y 16 40 43 19 236 242 35 102 102 102.0 0.490 0.490 1500 4500 75 EVO Crane Fireball 316 Y 19 43 48 24 242 252 43 102 102 102.0 0.490 0.490 2000 5000 80 EVO Crane Fireball 326 – 24 48 57 25 252 262 49 102 106 104.0 0.490 0.500 2500 5500 EVO Crane H286 Y 19 43 48 24 242 252 43 102 102 102.0 0.490 0.490 2000 5000 80 EVO Crane H290 – 17 43 45 23 240 248 40 103 101 102.0 0.581 0.581 1800 5200 EVO Crane H296 – 24 48 57 25 252 262 49 102 106 104.0 0.490 0.500 2500 5500 EVO Crane H304 – 24 50 55 25 254 260 49 103 105 104.0 0.600 0.600 2500 5800 EVO Crane H306 – 28 54 69 23 262 272 51 103 113 108.0 0.500 0.510 0.224 0.195 3000 6000 EVO Crane H310 – 23 63 68 28 266 276 51 110 110 110.0 0.550 0.550 0.229 0.229 3000 6500 88 EVO Crane H314 – 26 54 65 21 260 266 47 104 112 108.0 0.600 0.600 2800 6000 EVO Crane HEV0042 – 27 59 71 23 266 274 50 106 114 110.0 0.600 0.576 0.226 0.194 3000 6000 100 116 EVO Crane HEV0067 – 24 50 56 24 254 260 48 103 106 104.5 0.600 0.530 0.128 0.113 EVO Crane HEV0098 – 36 62 72 34 278 286 70 103 109 106.0 0.650 0.650 0.171 0.156 96 EVO CycleRama CR-E550 – 24 52 53 23 256 256 47 104 105 104.5 0.550 0.530 EVO CycleRama CR-E581 – 22 46 53 23 248 256 45 102 105 103.5 0.581 0.550 EVO CycleRama CR-E600A – 24 50 56 24 254 260 48 103 106 104.5 0.600 0.530 EVO CycleRama CR-E600B – 23 51 54 22 254 256 45 104 106 105.0 0.600 0.550 EVO CycleRama CR-E617 – 22 50 50 22 252 252 44 104 104 104.0 0.617 0.617 EVO CycleRama CR-E630 – 18 60 63 13 258 256 31 111 115 113.0 0.630 0.630 EVO CycleRama CR-E660 – 27 59 71 23 266 274 50 106 114 110.0 0.660 0.660 3500 6500 140 EVO Dave Mackie DM500 Y 22 38 52 12 240 244 34 98 110 104.0 0.500 0.500 0.189 0.138 EVO Dave Mackie DM500X Y 25 40 55 20 245 255 45 98 108 102.5 0.500 0.500 0.208 0.178 EVO Dave Mackie DM530 – 28 42 55 15 250 250 43 97 110 103.5 0.530 0.530 0.221 0.141 EVO Dave Mackie DM580 – 26 42 56 12 248 248 38 98 112 105.0 0.580 0.580 0.227 0.144 113 EVO Dave Mackie DM581 – 26 42 56 12 248 248 38 98 112 105.0 0.580 0.580 0.227 0.144 EVO Dave Mackie DM595 – 21 49 57 14 250 251 35 104 112 107.8 0.595 0.595 0.192 0.150 EVO Dave Mackie DM635 – 20 56 59 18 256 257 38 108 111 109.3 0.635 0.635 0.194 0.176 EVO Edlebrock 1740 Y 19 43 48 24 242 252 43 102 102 102.0 0.490 0.490 0.176 0.203 EVO Edlebrock 1741 – 20 46 52 22 246 254 42 103 105 104.0 0.600 0.600 0.183 0.187 EVO Head Quarters HQ-23 – 19 47 52 24 246 256 43 104 104 104.0 0.600 0.530 EVO Head Quarters HQ-24 Y 20 36 52 19 236 251 39 98 107 102.3 0.500 0.500 EVO Head Quarters HQ-25 – 18 38 42 14 236 236 32 100 104 102.0 0.550 0.550 EVO Head Quarters HQ-26 – 20 54 53 22 254 255 42 107 106 106.3 0.600 0.530 89 EVO Head Quarters HQ-27 – 26 60 70 24 266 274 50 107 113 110.0 0.650 0.575

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Kawasaki Ninja 250 FAQ

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Filed Under (Kawasaki) by admin on 15-11-2010

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Am I too small for this motorcycle? Duke – Sun May 14 17:38:31 2000 I’m only about 5’2″ and don’t have a problem, even though I can only touch the ground with the ends of my toes. Once you get a feel for the balance of the bike it’s not hard to keep everything upright. Only place I have trouble is pushing the bike backwards in a parking lot. Usually I just walk the bike (beside it) to where I can get on and get going. How does the EX500 compare to the EX250? Craig M. – Mon May 22 10:23:29 2000 I have both the EX250 and the EX500; both are Y2K models. The 250 is a screamer that performs well and can easily get me into trouble. My only complaints about the 250 are the excessive nose dive when getting on the front brake hard and the skittishness of the rear during high speed cornering. Both are easily corrected with suspension adjustments, I’ve just been too lazy to get the parts and do the work. A bit more wind protection would be great too. The 500 addresses these problems, the diving of the front end (to a degree); the rear’s skittishness and the wind protection. A plus for the 500 is the greater torque and power off the line; it pulls stronger (in my opinion) and will get you into illegal speed territory just a bit quicker than the 250. With greater weight, is has more stability in high speed and windy situations. Insurance is just about the same for both, with the 250 getting the nod for gas mileage. Service requirements are almost identical for both as well, being that they’re both parallel twins, the technology is the virtually the same. The downfalls of the 500: $2K more than the 250 (can do a lot to the 250 with that kind of money); buzzy mirrors, barely useful; heavier weight to have to push around the garage; lesser gas mileage (55-60 MPG; 250 pushes 70 MPG easily); engine is worse than a nervous dog shaking around at idle and at speed (here the 250 is far superior and much smoother). In my opinion, the 500 is a better suited for a larger rider, from a comfort standpoint. I feel I can stretch out a bit more on it than the 250 (I’m 5′ 9″, 160 lbs). The 250′s brakes are better tuned than the 500 and the shifter is much smoother. That may be due to the 3,500 mile difference between the two bikes. Bottom line, both bikes are great, the 250 is now my wife’s ride (mainly) and the 500′s mine (unless she steals the keys away). In time, I’ll make the adjustments to the 250; she doesn’t push it like I do.

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Honda GL 500 Installation Manual

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Filed Under (Honda) by admin on 21-11-2010

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Wheel Alignment Wheel alignment is critical for proper tire wear and handling. With MiniTrike installed measure A and B . Loosen axle plates and align wheel so A and B are equal to within 1/16th of an inch. Tighten axle bolts and torque to 45 pounds. Repeat for C and D . It may be necessary to shim axle plates for proper alignment. NOTE : The measurement of A and B may not be the same as C and D. This is normal and presents no difficulty. Wheel Height / Traction Adjuster The wheel height/traction adjuster (right and left side) allows you to selectively adjust the position of your trike wheels in order to customize ride, handling, level, and traction characteristics. Your trike is shipped with the adjuster preset to an optimum position for your model of motorcycle however you can make whatever adjustments necessary to customize to your bike and personal preference. Shortening the adjuster arm raises the trike wheels and places more of the weight of your motorcycle on the motorcycle wheel. This increases motorcycle traction and gives a generally softer ride. 1) Loosen jam nuts 2) Shorten adjuster arm by turning adjuster nut A toward bolt C desired amount. 3) Turn adjuster nut B until it tightens against adjuster bracket and adjuster nut A 4) Tighten nuts A and B and jam nuts Lengthening the adjuster arm lowers the trike wheels and places more of the weight of your motorcycle on the trike wheels. This gives a firmer ride and increases handling/cornering. 1) Loosen jam nuts 2) Lengthen adjuster arm by turning adjuster nut B toward bolt D desired amount. 3) Turn adjuster nut A until it tightens against adjuster bracket and adjuster nut B 4) Tighten nuts A and B and jam nuts

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KAWASAKI ZZR 1400 SPECIFICATIONS/ FEATURES AND BENEFITS

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Filed Under (Kawasaki) by admin on 04-12-2010

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Engine type . …………………….. 4-stroke, liquid-cooled, in-line 4 Displacement . ………………….. 1352 cm3 Bore x stroke . ………………….. 84.0 x 61.0 mm Compression ratio . ………….. 12.0: 1 Valve system . ………………….. DOHC, 16 valves, 4 valves per cylinder Maximum power . ……………… 140 kW (190 PS) / 9,500 r/min (Fr. 78.2 kW (106 PS) / 8,500 r/min) Maximum power + ram air . .. 147 kW (200 PS) / 9,500 r/min Maximum torque . …………….. 154 N•m / 7,500 r/min (Fr. 114 N. m / 4,500 r/min) Fuel system . ……………………. EFI with 4 x 44 mm Mikuni throttle bodies Ignition . …………………………… digital TCBI (ECU controlled) Starting system . ………………. electric Transmission . ………………….. 6-speed Frame type . ……………………… aluminium monocoque Rake / trail . ………………………. 23″ / 94 mm Suspension, front . ……………. 43 mm inverted fork Suspension, rear . …………….. Uni-Trakfi with gas-charged shock absorber Wheel travel, front / rear . ….. 117 / 122 mm Tyre, front / rear . ………………. 120/70 ZR 17 / 190/50 ZR 17 Brake, front . …………………….. 310 mm dual discs with radial mount 4-piston calipers Brake, rear . ……………………… 250 mm disc with single piston caliper L x W x H . ………………………… 2,170 x 760 x 1,170 mm Wheelbase . ……………………… 1,460 mm Seat height . ……………………… 800 mm Fuel capacity . ………………….. 22 L Dry weight . ………………………. ZX1400A6F 215 kg / ZX1400B6F 218 kg Colours . …………………………… Pearl Meteor Grey or Candy Thunder Blue Kawasaki 2006 SUPER SPORTS 5 ZZR1400 (ZX1400A6F/B6F) FEATURES AND BENEFITS ENGINE 1352cm3 4-cylinder DOHC engine ! The most powerful production Kawasaki motorcycle engine ever. ! All new compact 4-cylinder engine. ! Gear-driven dual secondary balancers cut vibration, minimising engine wear, noise and rider fatigue. ! Chrome composite plated cylinders are lightweight, durable, and quickly carry heat away from the combustion chamber and piston for supreme durability at high power output. Fuel system ! Electronic fuel injection feeds the engine exactly the right amount of fuel giving excellent power, fuel economy, driveability and starting. ! High atomising injectors are used to maximise combustion efficiency and minimise emissions. ! Dual throttle valves are fitted to significantly improve driveability. The sub throttle valves are controlled by the ECU to provide precise response. ! An oval throttle pulley improves throttle control, opening less initially but increasing as more throttle is applied. ! ECU is a 32 bit unit to provide the control circuit required to operate the dual throttles. ! The ram air induction system takes cooler, high- pressure air from in front of the cowling and pushes it through the air cleaner and into the engine for maximum power output. ! To minimise emissions, honeycomb-type catalysers are used.

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KYMCO MXU 500 SPECIFICATION AND OWNER'S MANUAL

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Filed Under (Kymco) by admin on 12-11-2010

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OFF ON (1) CONTROL FUNCTIONS 17 (1) Ignition switch (2) Key IGNITION SWITCH ON: Functions oft he respective switch positions areas follows: The key cannot be removed. Theenginecanbe started. OFF: “”: All electrical circuits are switched off except hazard light. The key can be removed in this position. All electrical circuits are switched on. The ignitions witch is ON while the position light and taillightwill light. All electrical circuits are switched on. Theenginecanbe started. The key cannot be removed. 18 INSTRUMENTS AND INDICATOR (1) Multi-function display (2) (3) (5) (6) Low-range indicator light”L” (7) High-range indicator light”H” (8) Neutral indicator light”N” (9) Reverse indicator light”N: (10) Park indicator light”P” (11) (12) Right turn signal indicator High beam indicator (4) Coolant temperature warning indicator Set button Mode button Left turn signal indicator (11) (2) (3) (4) (5) (8) (1) Multi-function display The display includes the following functions: Speedometer Odometer/Tripmeter Digital clock 2WD/4WDindicator Fuel gauge (2) Right turn signal indicator Flashes when the right turn signal operates. (3) High beam indicator The ignition switch is at the”"position, the high beam indicator will light when the headlight switch to select High beam () . Both left and right turn signal indicator will flash at the meantime when the hazard switch is operated and turn signal switch is turned off. NOTE: (12) (1) (7) (6) (9) (10) TRIP ODO mile kmPM 2WD 4WD SET MODE PRNHL
19 (4) Coolant temperature warning indicator When the coolant temperature reachesa specified level, this indicator comes onto warn that the coolant temperature is too hot. If the indicator comes on during operation, stopt he engine as soon as it is safe to do so and allow the engine to cooldown for about 10 minutes. (5) Set button This button is used to select ODO, TRIP A andT RIPB. This button is also used to adjust the time and reset the tripmeter. (6) Low-range indicator light”L” This indicator light comes on when the drive select lever is in the”L”position. (7) High-range indicator light”H” This indicator light comes on when the drive select lever is in the”H”position. (8) Neutral indicator light”N” This indicator light comes on when the drive select lever is in the”N”position

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Honda GL 500 MiniTrike Installation Manual

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Filed Under (Honda) by admin on 29-04-2011

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Refer to diagram for bracket identification 1. Secure motorcycle in an upright stable position 2. Attach bracket A (left) to rear footpeg mount. 3. Attach bracket B (right) to rear footpeg mount. 4. Remove rear saddlebags. 5. Attach top of brackets C/D to saddlebag sub frame hardware as in photo. Place enclosed 3/8 spacer between brackets C/D and inside of sub frame. 6. Attach axles and wheels to MiniTrike frame and place in proper position and relation behind motorcycle. 7. Attach bracket A (left) / B (right) to TOP of forward attaching points on MiniTrike frame. 8. Attach bottom of brackets C/D to rear mounting plate on MiniTrike frame 9. Ensure MiniTrike is square with motorcycle and tighten all bolts. 10. Remount saddlebags. Wheel Alignment Wheel alignment is critical for proper tire wear and handling. With MiniTrike installed measure A and B . Loosen axle plates and align wheel so A and B are equal to within 1/16th of an inch. Tighten axle bolts and torque to 45 pounds. Repeat for C and D . It may be necessary to shim axle plates for proper alignment. NOTE : The measurement of A and B may not be the same as C and D. This is normal and presents no difficulty

MOTORCYCLE BLUETOOTH SYSTEM BHS-600 / BHS-500 INSTRUCTION MANUAL

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Filed Under (Tips and Review) by admin on 28-11-2010

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function direction Based on kinds of Cellular phone, maybe only MP3 files are played Check the format if the stored music files are MP3 or not. 1) Last Number Dialing _Shortly press [T alk KEY] to use the f unction of last number dialing. 2) Call Transfer _If press [T ALK KEY] for 2 sec. in current cellular phone calling , telephone i s connected to Headset. _If press [T ALK KEY] for 2 sec. again, can mo ve to current cellular phone calling. 3) Voice Dialing _If press [TALK KEY] for 2 sec. , voice information is announced. This time, should operate following v oice information to call. 2. To call “* Please refer to the instructional manual of each cellular phone for voice dialing. Voice Dialing option of bluetooth is only available for the cellular phones that has the voice dialing option and registered for the stereo headset service. “* If cellular phone is disconnected due to the long distant between the headset and cellular phone the call will be automatically connected when these two equipments get near within distance of 10m within 30min. “* When 30 minutes are passed, press [(+)KEY or (-)KEY] shortly. It will be re-connected, starting receiving signals again. When failed to connect, POWER OFF then ON again for pairing

Honda Foreman 500 And Honda Rubicon WINCH MOUNTING KIT INSTALLATION

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Filed Under (Honda) by admin on 13-12-2011

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Begin by removing the front skid plate located on the front of the ATV. Remove the four side 8mm bolts and four bottom 6mm bolts securing the front skid plate, figure 1. Save the fasteners as they will be used later to reinstall the front skid plate. 2. Remove the four plastic rivets on each side of the front plastic fascia, figure 2. Use a large screw driver to carefully remove the center rivet. After removing the center rivet, remove the rivet housing. Save the fasteners as they will be used to reinstall the front plastic fascia. 3. Remove the two 6mm bolts that attach the front plastic fascia to the bumper, figure 3. Remove the front plastic fascia at this time . Remove the two 6mm bolts that attach the front bumper to the plastic headlight assembly, figure 4. Save the fasteners as they will be used to reinstall the front bumper. 5. Remove the two top 8mm bumper bolts that attach the front bumper to the front rack, figure 5. Save the fasteners as they will be used to reinstall the front bumper. Figure 5 Remove Top Bumper Bolts Remove (both sides) 6. Remove the two ottom bumper bolts that attach the bumper to the bottom of the vehicle frame, figure 6. Save the fasteners as they will be used to reinstall the front bumper

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Kymco xciting 500 Installation And Removal Manual

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Filed Under (Kymco) by admin on 04-05-2012

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Refer to diagram for bracket identification 1. Place scooter in a secure upright position. 2. Remove center stand and underseat storage compartment 3. Attach bracket E to center stand mounting brackets using new bolts provided 4. Use jack underneath scooter to support scooter weight and remove left rear shock bolts. 5. Attach bracket C (left) to top of left rear shock tower using new bolt provided. Insert bolt through bracket, top of rear shock, and thread into shock tower. Reattach left lower shock bolt and tighten at this time. 6. Remove right rear shock bolts and attach bracket D (right) to top of right rear shock tower using new bolt provided. Insert bolt through bracket, top of rear shock, and thread into shock tower. Reattach right lower shock bolt and tighten at this time. 7. Ensure shock bolts are replaced and remove jack from step 4. 8. Attach wheels and axles to MiniTrike frame and carefully position in proper relation behind scooter. 9. Attach bottom of brackets C/D to rear mounting plate on MiniTrike frame 10. Attach brackets A (left) / B (right) to forward mounting points on MiniTrike frame.

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