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PRO-CYCLE AND PRO-CYCLE XLT 1,000-Lbs. Capacity Motorcycle Lift

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Filed Under (Tips and Review) by admin on 27-11-2010

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1. Always inspect the lift for freight damage and make note of any damage on the bill of lading. 2. In case of freight damage, call the truck line immediately and report the damage as a freight claim. Final Set-Up for model Pro-Cycle This lift is more than 90% factory pre-assembled. The following steps will guide you through the final set-up. IT WOULD BE EASIER FOR TWO MEN TO COMPLETE FOLLOWING STEPS. 1. Unpack the lift from the shipping skid. With the lift table up side down, connect the air hose to the air cylinder (Part # 26). 2. After tightening the hose to the cylinder, flip the lift over with the table surface up. 5 3. Lift up the table manually to the first lock position to make sure the lift is rising freely. Lubricateing the joints again before use will ensure a better performance of the lift. 4. Connect the other end of the air hose to the foot-operated valve. Then connect the foot- operated valve to 100 PSI air supply. DO NOT USE AIR SUPPLY WITH PRESSURE MORE THAN 100 PSI. 5. Release the safety bar by pushing the handle down. Operate the foot valve by stepping on the footpad forward to raise the lift. The safety bar should engage the ladder automatically while lift is rising. Step on the footpad again to set the pad in middle position to stop the lift when it reaches the desired height. ALWAYS LOWER LIFT IN THE NEAREST LOCKED POSITION BEFORE BEGINNING WORK. NEVER USE THE LIFT UNLESS YOU ARE IN A LOCKED POSITION. The lift should never be left unattended while attached to air pressure. Disconnect the air pressure when lift is not attended by qualified persons. 6. Install the vise using bolts and nuts supplied with the lift (part # 6 to 12). See fig #1. 7. Install the approach ramp by dropping it into the holes punched on the rear edge of the table. The final Set-Up for the Pro-Cycle model is complete

CL-1000 CONDOR CYCLE LOADER USER INSTRUCTION MANUAL

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Filed Under (Tips and Review) by admin on 25-11-2010

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Confirm that the cradle is set in the optimized position setting (See RECOMMENDED CRADLE SETTINGS) for the entering tire and wheel. Adjustment of cradle is crucial for optimum retention. Optimum retention is achieved by trying different settings. ( REFER TO CAUTION PARAGRAPH BELOW ): If the optimum vertical support is achieved, the motorcycle will hold itself upright. If optimum retention is not achieved try different cradle settings. ( REFER TO CAUTION PARAGRAPH BELOW ). Once cradle is positioned, tighten the brakes using the eye bolts and place the Cycle Loader in front of the motorcycle. Push or drive the motorcycle, centered into unit, until the cradle of the Cycle Loader has fully engaged the wheel. Once the wheel is cradled, proceed to push further into the Cycle Loader until the wheel has engaged the front stop. If the optimum vertical support is achieved, the motorcycle will hold itself upright. As an extra precaution, an optional Velcro strap may be used to strap the cradled wheel to the front stop (Optional Velcro strap purchased separately). Always strap Velcro through the wheel and around the front stop below the upper front stop flange. Loosen the brakes and use two (2) tie-down straps to secure the motorcycle to the two front eyebolts of the Cycle Loader. Hook wench to Ω” ‘U’ hook in front of Cycle Loader. Use the wench to pull the Cycle Loader with motorcycle up the flat bed. Once the motorcycle is all the way on the flat bed, the bike should be secured to the flat bed itself. For more information on use, refer to www.condor- lift.com. RECOMMEDED CRADLE SETTINGS: The Condor® Cycle Loader is designed so that for every tire/wheel size within the ranges specified a minimum of 2 cradle settings is suitable. **The optimum cradle setting for a specific tire would be, the setting that allows the cradle to tilt flush with the unit/ or º” below the opening in the main unit where the cradle sits, without touching.** The 2nd optimum setting would be the setting forward from the optimum setting away from the entry direction. If less retention is desired at any time due to too much retention or sticking, the cradle may be moved away from the entry direction one notch. RACING APPLICATIONS: For bikes with GP or low durometer front tires compounds, use the 5th cradle setting from the entry directions. CAUTION: Always make sure that all fasteners are tight and all pins are in place prior to use. Understand the limitations of this product and do not exceed these limitations. Always make sure that the unit’s cradle settings are optimum for the tire size of the motorcycle before use. For bikes with very low fenders and or cowlings, a custom cradle may be purchased fitted to specific tire sizes, so as not to make contact. For standard sport bike front wheel combinations, the 1, 2, 3, front settings may be suitable. If instructions are not clear, additional information is available at www.condor-lift. com or call 1-800-461-1344. Technical Components Development & Design is not responsible for any damage incurred by exceeding this product’s limitations in structure and/or functionality.

CYCLE SOUNDS T-TAP POWER HARNESS INSTALLATION INSTRUCTIONS

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Filed Under (Harley Davidson) by admin on 21-04-2012

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This t-tap plug is designed to work with Cycle Sounds audio systems. However it can be used to wire many add on 12 volt accessories to you Harley Davidson motorcycle. This plug is rated for 6-8 amps of power and should not be used for adding any product that is rated for more than the t-tap plug is rated for. Take the time to check the products power rating for which you want to install to make sure it is compatible with the t-taps amperage rating. Failure to do so couldlead to electrical failures, which could result in serious injuries or even death. it is possible to overload your motorcycles charging system by adding too many electrical accessories. U se amp meter to verify all power connections. Also check product power ratings for anything you are trying to install. Exceeding the maximum amperage can lead to electrical failures, which could result in serious injuries or even death. INSTRUCTIONS: Step 1: remove seat on bike and locate the wire harness under the seat that matches the plugs on the t-tap harness (2120-0026.) Location may vary between bike models. Step 2: unplug bike harness and snap each end of t-tap harness in correct plug opening. When finished connect power wires to the male plug.(all Cycle Sounds audio systems come pre wired with correct wire colors and terminals). When using this t-tap for any other 12 volt accessory, make sure the red and black wires are snapped into their proper pin connectors. Kit does not come with power terminals for the accessories device. See your local bike dealer for purchase of terminals

Harley Davidson Shift leverbracket INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 24-03-2012

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Installation of any parts should be performed by a qualified, trained mechanic. • All parts included in the Rocker Boards™Conversion Kit are intended to be used as sold. Modification of any part will void all warranties. • Installation should be performed on a motorcycle that is completely cool to avoid burns or other injuries. • Refer to a specific authorized Harley-Davidson service manual for correct disassembly and reassembly procedures for any parts that need to be removed to facilitate installation. • Motorcycle exhaust fumes are toxic and poisonous and must not be inhaled. Always run motorcycle in a well-ventilated area. • Do not perform any installation steps under the influence of alcohol, drugs, or if feeling fatigued. Warranty Briggs Made Cycle Parts, Inc. Rocker Boards™and all parts included in the conversion kit are warranted to the original purchaser to be free of manufacturing defects in materials and workmanship for a period of one (1) year from the original date of purchase. Any part that fails to conform to these conditions, will be repaired or replaced at the discretion of Briggs Made Cycle Parts, Inc. upon receipt of the defective part within the one year warranty period. In the event a part has been rendered defective, Briggs Made Cycle Parts, Inc. must be notified prior to the return of the defective part. Briggs Made Cycle Parts, Inc. will not be liable for any consequential or incidental damages resulting from the failure of any part, the breach of any warranties, the failure to deliver, delay in delivery or any other breach of duty between Briggs Made Cycle Parts, Inc. and a customer

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Kawasaki VN1600 Highway Bar INSTALLATION AND OWNER'S MANUAL

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Filed Under (Kawasaki) by admin on 25-10-2010

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PREPARATION 1. Insure that the motorcycle is on flat level ground. 2. It is recommended that the motorcycle sit for at least one hour prior to installation to allow the engine to cool. During installation tight all fasteners to hold. Wait until you check all clearances and operation of the brake and shift lever to firmly tighten and torque all fasteners. INSTALLATION Right Side Highway Bar 1. Remove the front floor board bolt (M10). (14mm Socket) Figure 1. Right and Left side of Motorcycle is determined while sitting on the bike.
MAINTENANCE / CAUTION The high quality chrome finish of your National Cycle Chrome Highway Bar can be maintained with any quality chrome cleaner and / or polish applied with a soft cloth. Check hardware for tightness regularly. Never ride with loose mounting hardware. Check to be sure your Highway Bar does not contact any part of the motorcycle at a full turn left and right. Correct any problem before using the motorcycle. ©2005 National Cycle, Inc. PO Box 158, Maywood, IL60153-0158 USA 708-343-0400 / Fax: 708-343-0625 / www.nationalcycle.com / e mail: info@nationalcycle.com Page 2 of 2 10-114857-000 09/05 Install Upper “U” Bolt 2. Place “U” Bolt between the radiator and the down tube at the location shown in Figure 2. Threaded ends of “U” will face out- ward. 3. Select the right side Highway Bar. 4. Loosely install the Highway Bar at the lower mount point using the stock screw. (14mm Socket) Figure 3. While installing the Whizlock Nuts in the following Step #5 , be certain to tighten the nuts evenly, alternating left and right as you tighten. When complete you want the same amount of threads exposed on the ends of the “U” to insure the bolt does not rotate. 5. Install the upper Highway Bar with Whizlock Nuts. (1/2″ Socket) Figure 4. Orient assembly so Whizlock Nuts face outside. Firmly tighten after all clearances are checked. LEFT SIDE INSTALLATION 6. Repeat Steps 1 and 2. On the Left Side due to tight clearances between the radiator and the down tube you must locate the point where the radiator is “notched out” slightly. Figure 5. 7. Select the left side Highway Bar. 8. Repeat Steps 4 and 5.

Honda CB100 engine INTRODUCTION

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Filed Under (Honda) by admin on 13-11-2011

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Fuel Injection System for One Cylinder Motor Cycle Engine. Fuel injection has been developed for many years. But its common application is limited on car’s engine. With many reason fuel injection systems in motorcycle one cylinder engine has not been widely used yet. Fuel Injection System allows the amount of fuel, injected to be controlled appropriate to engine parameters such as engine speed, amount of air inducted to cylinder, temperature, for each cycle, over the entire engine operating conditions. This fuel injection research is done to find out the Volumetric Efficiency of the intake manifold system, the amount of fuel need to be injected for each engine cycle, and the engine characteristics over variation of test conditions. This research based on Honda CB100 engine, at applied thermodynamic Laboratory of Mechanical Engineering Department, Faculty of Engineering University of Indonesia. Experiment data from this
research shows the characteristics of injector duration as functions of engine speed, intake pressure, on one cylinder engine and the results of this research shows a good Volumetric Efficiency of the intake manifold designed using CFD (Computational Fluid Dynamic)

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2010 Toyota Motorsports/ TRD USA Contingency Award Program

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Filed Under (Toyota Manuals) by admin on 29-09-2011

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To enroll in the program, complete the registration form included in the enclosed material and mail, fax or e-mail it to TRD per the instructions at the bottom of the form. Contact personnel are listed on the attached 2010 Contingency Award Guidelines sheets. These people are available to assist you throughout the year. Parts Ordering: If you are planning to order Toyota parts during 2010 you must supply us with your Visa or Master Card credit card number at the time you register in the program. There is a line on the registration form for this number. See the attached Parts Ordering Guidelines for detailed information on how to order parts. TRD is looking forward to working with each of you, and we wish you a very successful year with your racing program

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Suzuki M 109 WINDSHIELD INSTALLATION AND OWNER'S MANUAL

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Filed Under (Suzuki) by admin on 18-02-2012

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Position the motorcycle securely on its stand or a work stand. Cover the front fender and fuel tank with a cloth to avoid scratches from dropped tools. 1. Use the above diagram toidentify left from right Lower and Upper Mount Brackets. Figure 1 2. Cut each of the clamp spacers in half to make 8 pieces, each 2.5 x 1.55″. 3. Apply one spacer to the inside of each mount bracket. Figure 2 Figure 1 Figure 2 N28201 and N28202 WINDSHIELD INSTALLATION AND OWNER’S MANUAL for Suzuki®M109 Right and Left side of Motorcycle is determined while sitting on the bike. Determine left from right Upper bracket. Washer angles inboard about 5 degrees. Note, Angle distinguishes Right from Left Lower Mount Bracket 1 2 4 3 5 6 8 9 10 National Cycle, Inc. Maywood, IL 60153-0158 USA 708-343-0400 / Fax: 708-343-0625 www.nationalcycle.com / e mail:info@nationalcycle.com Page 1 of 3 10-114056-000 08/07 / Rev B. 03/08 7 3, Left Upper Bracket 4, Right Upper Bracket About 5 0 inboard angle
INSTALLATION Measurements provided for clamp location. From this point you can adjust the brackets 1″ (22mm) higher if you prefer keeping in mind, position of the front nose of windshield should have a minimum of 1/2″ (13mm) clearance from cowling . Figure 3. Right Side Lower Mount Assembly 1. Start on the Right Side of motorcycle. At the top of the fork, place one inner black clamp on the fork tube. Figure 4 2. Hook the RIGHT SIDE lower mount bracket (2) to the inside clamp. Figure 5 3. Slide assembly down fork so bottom edge of bracket is 1.75″ (44mm) from top of lower triple clamp. Adjust bracket so flat in bracket runs parallel with motorcycle. Figure 6 and 7 4. Loosely install one M8 x 16 screw. (6mm Hex Key) Figure 7 Right Side Upper Mount Assembly 5. Place the second inside black clamp on the right fork tube.

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YAMAHA YZF-R1R/ YZF-R1RC OWNER'S MANUAL

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Filed Under (Yamaha) by admin on 03-12-2010

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1. Right turn signal indicator light “” 2. Fuel level warning light “” 3. Oil level warning light “” 4. Neutral indicator light “” 5. Engine trouble warning light “” 6. High beam indicator light “” 7. Left turn signal indicator light “”
INSTRUMENT AND CONTROL FUNCTIONS 3-3 3 EAU04895 Oil level warning light “” This warning light comes on when the engine oil level is low. The electrical circuit of the warning light can be checked by turning the key to “ON”. If the warning light does not come on for a few seconds, then go off, have a Yamaha dealer check the electrical cir- cuit. NOTE: Even if the oil level is sufficient, the warning light may flicker when riding on a slope or during sudden acceleration or deceleration, but this is not a malfunction. This model is also equipped with a self-diagnosis device for the oil level detection circuit. If the oil level detection circuit is defective, the following cycle will be repeated until the malfunction is corrected: The oil level warning light will flash ten times, then go off for 2.5seconds. If this occurs, have a Yamaha dealer check the motor- cycle. EAU00061 Neutral indicator light “” This indicator light comes on when the transmission is in the neutral position. EAU04896 Engine trouble warning light “” This warning light comes on or flashes when an electrical circuit monitoring the engine is defective. When this occurs, have a Yamaha dealer check the self-diagnosis system. (See page 3-7 for an explanation of the self-diagnosis device.) The electrical circuit of the warning light can be checked by turning the key to “ON”. If the warning light does not come on for a few seconds, then go off, have a Yamaha dealer check the electrical circuit. EAU00063 High beam indicator light “” This indicator light comes on when the high beam of the headlight is switched on

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1,000 POUND CAPACITY MOTORCYCLE / ATV LIFT RML-600 INSTALLATION AND OPERATION MANUAL

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Filed Under (Tips and Review) by admin on 25-11-2010

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6 RML-600 Instructions 1. Center load on table – 1000 lb. maximum. 2. Connect to 100 PSI maximum shop air. 3. Keep safety bar in position at all times – except when lowering. 4. Keep hands and tools from under carriage. 5. Do not mount table when in elevated position. 6. Do not ride vehicle onto lift. 7. Lift must be in the lowered position when moving. 8. Only trained persons should operate Air Lift. 9. The working area should be sufficiently lit. 10. Foot controller should be at least 3 feet away from Air Lift during raising and lowering operation. 11. Lift is recommended for indoor use only. nstallation Instructions The Cycle Vise mounts directly onto the RML-600. Align two inside holes of the fixed clamp over the existing vise hole pattern as shown. Align the moveable clamp with the locating corner hole. CYCLE VISE
8 1. Insert pipes from extension panel package through holes in lift table. 2. Mount panels on ends of pipe on each side of table. With ramp hole to outside. 3. Insert M8 BOLTprovided through holes in each end of pipe. 4. Secure ramp extensions to ramp with bolts provided. Make sure ramp hooks are positioned on the outside. 5. Stabilization bar directions – Unscrew cap from one of the ends of the stabilization pipe. 6. Insert bolt in drilled out hole and tighten with nut. Slide pipe through the stationary square tubing on the lift legs. Insert the other bolt, tighten down with nut. Put on the other cap and tighten. Installation Instructions (Optional) 12″ Side Extensions
9 POSITION THE 13″ EXTENSION OVER THE EXISTING TABLE AS SHOWN AND ATTACH WITH FOUR M8 CAPSCREWS, NUTS AND LOCK WASHERS PROVIDED. EYE BOLTS ARE ALSO PROVIDED WITH THE EXTENSION KITAND MAYBE INSTALLED AS SHOWN USING M8 HEX NUTS AND LOCKWASHERS