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2008 FLT Police Models Service Manual Supplement

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Filed Under (Harley Davidson) by admin on 25-11-2010

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ITEM SERVICED 14-21 ft-lbs (19.0-28.5 Nm) Drain plug torque Engine oil and filter 4 qt. (3.8 L) Oil capacity Hand tighten 1/2-3/4 turn after gasket contact Filter 63798-99A Chrome filter part number 63731-99A Black filter part number FORMULA+ TRANSMISSION AND PRIMARY CHAIN LUBRICATION (Part No. 99851-05) Lubricant type and capacity Primary chain lubricant Wet: 38 oz. (1124 ml) Dry: 45 oz. (1331 ml) 14-21 ft-lbs (19.0-28.5 Nm) Primary chaincase drain plug torque 1/2-1 turn Adjuster screw free play Clutch adjustment 72-120 in-lbs (8.1-13.6 Nm) Adjuster screw locknut torque 1/16-1/8 in. (1.6-3.2 mm) Free play at hand lever 84-108 in-lbs (9.5-12.2 Nm) Clutch inspection cover torque Dipstick at FULL with motorcycle on jiffy stand and filler plug resting on threads. Lubricant level Transmission lubricant FORMULA+ TRANSMISSION AND PRIMARY CHAIN LUBRICATION (Part No. 99851-05) Lubricant type and capacity 32 oz (0.95 liters) 14-21 ft-lbs (19.0-28.5 Nm) Transmission drain plug torque 25-75 in-lbs (2.8-8.5 Nm) Transmission filler plug/dipstick torque Front: 36 psi (248 kPA) Pressure: solo rider Tire pressure and wear Rear: 36-40 psi (248-276 kPA) Replace if less than 1/32 in. (0.8 mm) of tread pattern Wear 55 in-lbs (6.2 Nm) minimum Spoke nipple torque Wheel spokes 99953-99A (12 oz.) D.O.T. 4 hydraulic brake fluid part number Brake fluid level Front: 0.20 in. (5.0 mm) Fluid level (from top of master cylinder reservoir) Rear: 0.26 in. (6.5 mm) Front: 7-10 in-lbs (0.8-1.1 Nm) Master cylinder reservoir cover screw torque Rear: 12-15 in-lbs (1.4-1.7 Nm) 0.016 in. (0.4 mm) Minimum brake pad thickness Brake pads and discs 75-102 in-lbs (8.5.-11.5 Nm) Brake caliper pad pin torque Front: 0.18 in. (4.5 mm) Minimum brake disc thickness Rear: 0.25 in. (6.3 mm) 0.008 in. (0.2 mm) Maximum brake disc lateral runout (warpage) 10 lb. (4.5 kg) Upward force applied at midpoint of bottom belt strand Drive belt deflection 3/8-7/16 in. (9.5-11.1 mm) FLHTP 1/4-5/16 in. (6.4-7.9 mm) FLHP/FLHPE 40-60 in-lbs (4.5-6.8 Nm) Air cleaner cover bracket screw torque Air cleaner 36-60 in-lbs (4.1-6.8 Nm) Air cleaner cover screw torque LOCTITE MEDIUM STRENGTH THREADLOCKER 243 (BLUE) Air cleaner cover screw Threadlocker Part No. 99642-97 (6 ml) LUBIT-8 SUPER OIL, Part No. 94968-85TV (1/4 fl. oz.) Lubricant part number Clutch cable 35-45 in-lbs (4.0-5.1 Nm) Handlebar switch housing screw torque

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HONDA TRX 450R Nerf Bar INSTALLATION AND REMOVAL INSTRUCTIONS

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Filed Under (Honda) by admin on 23-12-2011

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Parts List: Quantity Part 1 Nerf Bar Left 1 Nerf Bar Right 2 Hex Head Bolt, M10 x 70mm 2 Flat Washer, M10 2 Hex Head Bolt, M6 x 16mm 2 Flat Washer, M6 4 Net Clips 1 Net Set 2 Footpeg Washer 2. Preparation: a) Set/Lock rear parking brake on bike, turn gas petcock to ‘Off’ position and stand bike upright so that it is sitting on the rear grab bar. Make sure vehicle is secure and will not fall over while installing your new Nerf Bars. 3. Installation: a) Install Hardware & Web Strap per photo’s: NOTE: Loosely install all hardware and tighten when complete. Torque M10 Bolts @ 30 ft. lbs. Torque M6 Bolts @ 8 ft. lbs. REMOVE & REUSE OEM BOLTS TO ATTACH FOOT PEG. ATTACH FOOT PEG TO NERF SUPPORT USING M6 X 16MM HEAD BOLT AND WASHER. ATTACH NET CLIPS NOTE: FIRST SLIDE LEFT NERF WELDED TUBE INTO RIGHT NERF TUBE THEN, LOOSELY ATTACH FRONT NERF BARS TO THE A-ARMS USING OEM NUTS AND SUPPLIED M10 X 70MM BOLTS AND WASHERS

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2001 – 2002 GL1800/ GL1800A Rear Tire Inspection

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Filed Under (Honda) by admin on 27-11-2010

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1. Inspect the motorcycle for a punch mark as described in Identification on page 2. If a punch mark is present no further action is necessary, return the unit to the customer. 2. Qualify the unit/customer as follows: •Is the tire on the motorcycle the original factory installed tire? •Is the air pressure loss more than three psi per month? Note: Refer to page 145 in the Owner’s Manual. “Even tires that are in good condition may lose one to two psi per month if not checked and adjusted regularly” . If the GL1800 meets the above qualifications, proceed with the repair procedure. 3. Place the motorcycle on a lift and secure it on the centerstand. 4. Remove the rear wheel as described on page 14-9 of the Service Manual. 5. Starting at the valve stem/balance mark area, carefully remove the rear tire from the wheel. Be sure to use plenty of commercially available tire lubricant on the inside and outside of both beads. 6. Carefully inspect the entire circumference of both tire beads. Inspect both the inside and outside of the bead for any distortion or injuries. See examples of injuries below. 2001 – 2002 GL1800/GL1800A Rear Tire Inspection GL1800 #6 OCTOBER 2001 MTB 9430 (0109) CUSTOMER INFORMATION: The information in this bulletin is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely maintain your Honda. These procedures should not be attempted by “do-ityourselfers,” and you should not assume this bulletin applies to your Honda, or that your Honda has the condition described. To determine whether this information applies, contact an authorized Honda dealer. Service Bulletin American Honda Motor Co., Inc. 2001-2002 GL1800/GL1800A Rear Tire Inspection 0110 GL1800 #6*GL1800 #6*0110*2001-2002 GL1800/GL1800A Rear Tire Inspection*GL1800/GL1800A, Rear Tire Inspection, Bead, Tread*Motorcycle*1800 2 of 4 ©2001 American Honda Motor Co., Inc. – All Rights Reserved GL1800 #6 OCTOBER 2001 Inside BeadInjury Outside BeadInjury Outside BeadInjury 7. Carefully inspect the entire circumference of both tire beads. Inspect both the inside and outside of the bead for any distortion or injuries. See examples of injuries below. 8. If there is no evidence of bead damage, re-install the tire on the rim. Be sure to use plenty of commercially available tire lubricant on the inside and outside of both beads. Be sure to align the balance dot with the valve stem. Inflate the tire to 41 psi. Install the wheel assembly on the motorcycle and proceed to the Identification and then to the Warranty section. 9. If any damage or injury is present replace the tire and valve stem. Be sure to use plenty of commercially available tire lubricant on the inside and outside of both beads. Balance the new tire as necessary

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2010 Toyota Motorsports/ TRD USA Contingency Award Program

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Filed Under (Toyota Manuals) by admin on 29-09-2011

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To enroll in the program, complete the registration form included in the enclosed material and mail, fax or e-mail it to TRD per the instructions at the bottom of the form. Contact personnel are listed on the attached 2010 Contingency Award Guidelines sheets. These people are available to assist you throughout the year. Parts Ordering: If you are planning to order Toyota parts during 2010 you must supply us with your Visa or Master Card credit card number at the time you register in the program. There is a line on the registration form for this number. See the attached Parts Ordering Guidelines for detailed information on how to order parts. TRD is looking forward to working with each of you, and we wish you a very successful year with your racing program

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AMSOIL Recommendations for All Harley Davidson

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Filed Under (Harley Davidson) by admin on 06-02-2011

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ISSUES: Harley Davidson recommends both gear lube and motorcycle oils for their equipment and there are many different models with corresponding specific oil recommendations. The variety of recommendations can cause confusion and lack of confidence in making the correct AMSOIL lubricant recommendation. The following charts outline the proper sequence of product recommendations for the Harley Davidson products listed. DESCRIPTION & RECOMMENDATIONS: Harley Davidson manufactured 9 types of engines from 1929 to the current model year. Flathead (1929-1974), Knucklehead (1936-1947), Pan- head (1948-1965), Shovelhead (1966-1984), Evolution (Blockhead) 1340 (1984-1999), Twin Cam (2000 to current), V-Rod (Revolution) (2001 to current) Ironhead Sportsters (1957-1984) & Evolution Sport- sters 1985 to current. Harley Davidson recommends SAE 60 or SAE 50 engine oil for Flathead, Knucklehead, Panhead, and Shovelhead equipped bikes . AM- SOIL recommends AHR SAE 60 or MCV 20W-50 motorcycle engine oil for these vintage models. AMSOIL SVT or SVO should be used in transmissions found on these models. Shovelhead is the only model with a chain case that is lubricated via engine oil. AMSOIL recommends MCV 20W-50 motorcycle oil in all 3 holes (engine, transmission, and primary chain case) on Evolution 1340 and all Twin Cam engines. AMSOIL recommends SVT as a secondary oil for the transmission, and SVO as an option for older transmissions. New seals are recommended where excessive leaking is evident. Ironhead, Evolution Sportsters and V-Rod use one lubricant for both the engine and transmission and AMSOIL recommends MCV motorcycle oil for this common sump.

REKLUSE MOTOR SPORTS Pro Start Clutch Harley-Davidson OWNER'S MANUAL

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Filed Under (Harley Davidson) by admin on 24-11-2010

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REAK-IN PERIOD The ProStart clutch requires a short break-in period. During the break-in period, the ProStart should not be operated at steady engine speeds above 3000 RPMs for more than 10 minutes. Breaking-in the ProStart clutch equires start and stop cycles. Riding the ProStart clutch in stop-and-go city traffic for one hour will provide sufficient break-in. If you would like to accelerate the break-in period, find an empty parking lot with ample room and no other traffic. From a stop, bring the motorcycle to 20 miles per hour and then back to a stop. Repeat this process at least 20 times. MAINTENANCE Proper maintenance is important to ensure the longevity of the Rekluse ProStart clutch and the rest of the stock clutch components in your Harley- Davidson Motorcycle. Refer to your owner’s manual for proper primary chaincase oil levels and oil type. Rekluse recommends the use of Harley- Davidson Primary Chaincase lubricant with the Rekluse ProStart clutch. Do not use oils designed for use as automotive engine oil in your Primary Chaincase. If Harley-Davidson Primary Chaincase lubricant is not readily available, a premium-quality Diesel engine oil, such as Shell Rotella T, that does not contain friction modifiers may be substituted. Inspection and adjustment of the Rekluse ProStart clutch should only be performed by a service center trained in Harley-Davidson and Rekluse ProStart repair and maintenance. The Rekluse ProStart clutch should be inspected for adjustment after 1,000 miles of operation. Thereafter, inspection for adjustment should be performed at 5,000 mile intervals

ESCAPADE TRAILER Wheel Bearing Removal AND OWNER'S MANUAL

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Filed Under (Tips and Review) by admin on 20-11-2010

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1. Remove lug nuts and wheel assembly. Remove the cotter pin, adjusting nut (castle nut) and washer from the wheel spindle. 2. Pull the wheel hub towards you to loosen the outer bearing cone. Don’t Let the cone fall to the ground. As the hub is removed, the inner bearing and grease seal will come with it. Observe which direction the inner seal is facing. Pry out the inner seal and discard. 3. Remove all old lubricant from the hub assembly and wheel spindle with kerosene or mineral spirits. CAUTION: do not use gasoline to clean and remove the old lubricant). Inspect the spindle for scoring, bending, thread or other damage. A light grease coating on the spindle will make bearing installation easier and prevent rust from forming. 4. Inspect cups in the hub for pitting, metal flaking, scoring, rust or other obvious damage. Remove any damaged cups with a mild steel bar. Replace cups and cones in matched sets only; not one at a time. 5. Use cup driver or mild steel bar to press or drive the new cup into the hub Wheel / Rim: 12 X 4 JA (4 bolt, 4″ bolt diameter, 2½” rear space) Tire: 4.80 X 12 (B) (4 ply rated; cold pressure rated to 465 lbs. of load at 25 PSI). NOTE: These are standard utility trailer size tires and wheels. Using oversize tires or increasing tire pressures to a level higher than recommended will not increase the Gross Vehicle Weight Rating (GVWR). HUBS For maximum performance from your Sport Wheels and to avoid damage to your trailer, observe the following precautions: •When buying a replacement hub, check that the hub flange is no smaller than a diameter of ?”. •The replacement hub must accept the 1″ bearing (Part Number L44643) and matching cup. •Torque all lug nuts holding the wheel to 75 ft. lbs. TRAILING ARM / SWING ARM No maintenance is required for the trailing arm bearings for the life of the trailer. However, if the trailing arm is removed for any reason the following steps must be followed. 1. Once the ¾” X 16 hex nut has been removed, discard it, and replace with a new lock nut of the same design. 2. When replacing the trailing arm, be sure the bearing spacer is located between the bearings. 3. Torque the hex nut to 14 ft. lbs while moving swing-arm up and down.. DO NOT BACK OFF FOR ADJUSTMENT . Insufficient torque to the

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BMW Motorcycles New Boxer (R 259) Gearbox Repairs Manual

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Filed Under (BMW) by admin on 16-11-2010

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cause: Gears are not correctly and fully engaged. The edges of the shift dogs and shift gears are rounded. Solution: Beginning with the 1997 model year, a modified set of gears has been introduced in production. Service Remedy: Installation of tolerance-optimized gears and shift forks is now possible. Parts: The installation of the optimized parts is to be done in accordance with the listing on the next page, based on the individual gearbox type and nature of complaint . We also recommend installation of the new “clean bearings” where applicable as noted. Clean Bearings: BMW has introduced deep-groove ball bearings which are sealed, therefore the bearings operate in their own lubricant rather than the gearbox lubricant. Clean bearings provide longer life expectancy and on some models provide the opportunity to extend gearbox lubrication intervals without reducing bearing life expectancy. Note: On a gearbox before the introduction of clean bearings, the layshaft roller bearing cannot be replaced with a ball bearing, since the ball bearing’s outer diameter is larger and the layshaft is longer. On the input shaft, we recommend always using the new ball bearing instead of the tapered roller bearing. Caution: New Shimming Procedure!

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Motorcycle Navigator ZUMO Z500/550 Owner's Manual

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Filed Under (Tips and Review) by admin on 16-11-2010

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GETTING STARTED Looking at Your zūmo A. Power button B. Zoom in, raise volume, or increase brightness. C. Zoom out, lower volume, or decrease brightness. D. Page button—scroll through the Map, Trip Information, Media Player, and Phone Menu pages. Press and hold to adjust brightness. E. Speak button—press to adjust volume level. Press and hold to announce voice directions. SD card slot Mini-USB port for AC adapter, USB Mass Storage mode, and updating software A B C D E MCX connector under weather cap (see page 55 ) Battery pack (see page 54 )
2 zūmo 500/550 Owner’s Manual GETTING STARTED zūmo Tips and Shortcuts • Touch and hold to quickly return to the Menu page. • Press to return to the Map page. • Touch and to see more choices. • Touch to adjust settings such as volume, brightness, language, and keyboard. Adjusting the Volume Press , and then use and to adjust the volume. For advanced volume settings, touch > Volume . Adjusting the Brightness Press and hold , and then use and to adjust the brightness. See page 44 for additional display settings. Quick Links • Finding an address: page 11 • Viewing the Map page: page 20 • Using hands-free mobile phone features: page 23 • Using the Garmin Lock™ anti- theft feature: page 10 • Listening to MP3 files: page 37 • Transferring files to your zūmo: pages 34-36 • zūmo audio options, see page 46 • Cleaning and storing your zūmo: page 55 • Mounting the zūmo in your automobile: page 47 Fill out the Product Documentation Survey. Go to www.garmin.com/ contactUs , and click Product Documentation Survey .

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2010 HONDA VT1300CX Specifications/ Press Information

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Filed Under (Honda) by admin on 18-02-2011

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Specifications General Model VT1300CX Mold Type ED-type Engine Type Liquid-cooled SOHC 52° V-twin Displacement 1,312cm³ Bore x Stroke 89.5 x 104.3mm Compression Ratio 9.2 : 1 Max. Power Output 42.5kW / 4,250min-1 (95/1/EC) Max. Torque 107Nm / 2,250min-1 (95/1/EC) Idling Speed 900min-1 Oil Capacity 4.3 litres Fuel System Carburation PGM-FI with automatic enricher circuit Throttle Bore 38mm Aircleaner Viscous, cartridge-type mesh net filter Fuel Tank Capacity 12.8 litres Electrical System Ignition System Digital with 3-dimensional mapping, 2 sparks per cylinder Ignition Timing 8° BTDC (idle) ~ 57.7° BTDC (5,250min-1) Sparkplug Type DCPR6E (NGK); XU20EPR-U (DENSO) Starter Electric Battery Capacity 12V / 11.2AH ACG Output 381W Headlights 12V, 55W x 1 (low) / 60W x 1 (high) Drivetrain Clutch Wet, multiplate with coil spring Transmission 5-speed Primary Reduction 1.758 Gear Ratios 1 1.900 2 1.231 3 0.912 4 0.757 5 0.676 Final Reduction 2.661 Final Drive Shaft Frame Type Double-cradle; steel Chassis Dimensions (LxWxH) 2,575 x 900 x 1,150mm Wheelbase 1,805mm Caster Angle 32° Trail 90mm Turning Radius 4.1m Seat Height 678mm Ground Clearance 126mm Kerb Weight 303kg (F: 128kg; R: 175kg), *309kg (F: 131kg; R: 178kg) Max. Carrying Capacity 160kg Loaded Weight 463kg , *469kg Suspension Type Front 45mm telescopic fork with 130mm stroke and 102.4mm axle travel Rear Monoshock with adjustable rebound damping and 35-position spring preload adjustability, 95mm axle travel Wheels Type Front9-spoke cast aluminium Rear7-spoke cast aluminium Rim Size Front21M/C x MT2.15 Rear18M/C x MT6.25 Tyre Size Front90/90 R21M/C () Rear200/50 R18M/C () Tyre Pressure Front 225kPa Rear280kPa (with passenger: 280kPa) Brakes Type Front 336mm single disc with twin-piston caliper (*Combined 3-piston calliper and ABS) Rear 296mm disc with single-piston caliper (*Combined twin piston and ABS) * C-ABS version

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