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2007 Harley-Davidson CVO Family: Specifications

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Filed Under (Harley Davidson) by admin on 02-11-2010

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1. Harley-Davidson reserves the right to discontinue models or change specifications at any time without incurring any obligations. Vehicle specifications may vary by country and region depending on local laws. Some models are not available i certain countries. 1. Harley-Davidson reserves the right to discontinue models or change specifications at any time without incurring any obligations. Vehicle specifications may vary by country and region depending on local laws. Some models are not available in certain countries. 1. Harley-Davidson reserves the right to discontinue models or change specifications at any time without incurring any obligations. Vehicle specifications may vary by country and region depending on local laws. Some models are not available in certain countries. 2. Measurement reflects 81.7 kg operator weight. 2. Measurement reflects 81.7 kg operator weight. 2. Measurement reflects 81.7 kg operator weight. 3. Recommended 91 octane or higher fuel (R+M)/2 (87 octane or higher for XL 883 models). Standard and optional fuel systems may vary by country and region. 3. Recommended 91 octane or higher fuel (R+M)/2 (87 octane or higher for XL 883 models). Standard and optional fuel systems may vary by country and region. 3. Recommended 91 octane or higher fuel (R+M)/2 (87 octane or higher for XL 883 models). Standard and optional fuel systems may vary by country and region. 4. Standard and optional wheels may vary by country and region. 4. Standard and optional wheels may vary by country and region. 4. Standard and optional wheels may vary by country and region. 5. Values shown are nominal. Performance may vary by country and region. 5. Values shown are nominal. Performance may vary by country and region. 5. Values shown are nominal. Performance may vary by country and region. 6. Security systems include the immobiliser and siren. 6. Security systems include the immobiliser and siren. 6. Security systems include the immobiliser and siren. 7. Availability of colours may vary from dealer to dealer and is subject to change without notice. 7. Availability of colours may vary from dealer to dealer and is subject to change without notice. 7. Availability of colours may vary from dealer to dealer and is subject to change without notice. 8. Model not available in all markets. 8. Model not available in all markets. 8. Model not available in all markets. 9. See motorcycle owner’s manual for complete details. 9. See motorcycle owner’s manual for complete details. 9. See motorcycle owner’s manual for complete details. 10. Inspections of certain systems and components are required at 4,000 km intervals. 10. Inspections of certain systems and components are required at 4,000 km intervals. 10. Inspections of certain systems and components are required at 4,000 km intervals.

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2011 FORD HARLEY-DAVIDSON F-150 TECHNICAL SPECIFICATIONS

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Filed Under (Harley Davidson) by admin on 01-11-2010

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Final assembly location Dearborn Truck Plant, Dearborn, Mich. POWERTRAIN AND CHASSIS ENGINE Type 6.2-liter two-valve V8 Configuration Iron block, aluminum heads Valvetrain SOHC, two valves per cylinder, roller-rocker shaft with hydraulic lash adjusters Bore x stroke 4.02 x 3.74 inches Displacement 379 cubic inches, 6,210 cc Compression ratio 9.8:1 Horsepower 411 hp @ 5,500 rpm Torque 434 lb.-ft. @ 4,500 rpm Fuel Injection Sequential multi-port electronic Oil capacity Seven quarts DRIVETRAIN Layout RWD or AWD TRANSMISSION Standard Six-speed automatic overdrive Gear ratios 1st 4.17:1 2nd 2.34:1 3rd 1.52:1 4th 1.14:1 5th 0.86:1 6th 0.69:1 Reverse 3.40:1 Available axle ratios 3.73 SUSPENSION Front 4×2 Coil-on-shock, long-spindle double-wishbone independent, stamped-steel lower control arm (sport-tuned) Front 4×4 Coil-on-shock, long-spindle double-wishbone independent, stamped-steel lower control arm (sport-tuned) Rear 4×2 Hotchkiss-type non-independent live, leaf springs and outboard shock absorbers (sport-tuned) Rear 4×4 Hotchkiss-type non-independent live, leaf springs and outboard shock absorbers (sport-tuned) STEERING Type Power rack-and-pinion Turning circle curb-to-curb 47.0 feet 2011 FORD HARLEY-DAVIDSON F-150 TECHNICAL SPECIFICATIONS BRAKES Front 13.8-inch vented disc Rear 13.7-inch vented disc Assist type Vacuum, RSC WHEELS AND TIRES Wheels 22-inch polished forged aluminum with painted accents with “Harley- Davidson” Bar & Shield logo on wheel ornament Tires P275/45R-22 all-season BSW DIMENSIONS (inches unless otherwise noted) EXTERIOR SuperCrew RWD SuperCrew AWD Wheelbase 144.5 144.5 Vehicle length 231.9 231.9 Vehicle width (without mirrors) 79.2 79.2 Vehicle height 74.8 75.9 Track width, front/rear 67.0/67.0 67.0/67.0 Cargo box length 67.0 67.0 Width (max) between wheels 50.0 50.0 Inside box height 22.4 22.4 INTERIOR Seating capacity Five Five Headroom Front row 41.0 41.0 Rear row 40.3 40.3 Legroom Front row 41.4 41.4 Second row 43.5 43.5 Shoulder room Front row 65.9 65.9 Second row 65.5 65.5 Hip room Front row 60.5 60.5 Second row 64.6 64.6 WEIGHTS AND TOWING (pounds)

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Harley Davidson 1990 and later HSR Choke Cable Installation Manual

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Filed Under (Harley Davidson) by admin on 28-02-2012

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The majority of HSR42/45 installations use the Harley cable. Installation is simple when the installation instructions are followed, step by step. Those steps are: • Remove the stock Harley choke cable assembly. • Remove the spring and plunger from the stock cable. • Remove the Mikuni “Starter Nut” from the HSR. • Remove the Mikuni spring and plunger from the HSR. • Install the Mikuni spring and plunger on the Harley choke cable. • Install the Harley choke cable with the fitted Mikuni spring and plunger into the HSR carburetor. • DO NOT use the Mikuni Starter Nut; discard it. • DO NOT use the Harley spring or plunger; discard them. Note: If you do not have installation instructions, you may download them from the www.mikuni.com website in the “manuals” section. If the Mikuni Starter Nut is fitted to the Harley cable, the choke plunger is held off its seat and the choke is open all the time. If the Harley spring and plunger are used, the plunger does not seal and the choke is open all the time. The result, in both cases, is very poor fuel mileage (30 mpg or less). Another possible cause of poor mileage, rough idle and fouled spark plugs is incorrect cable routing. The stock Harley choke cable is very stiff and may not be fully seated in the metal elbow at the carburetor end of its run. This condition is easily corrected. On occasion, one of these errors may have been made by someone else at another location. The unfortunate mechanic who inherits the task of correcting the rich condition, poor idle and poor fuel mileage may have no clue as to the mismatch of parts. For this reason, we include the photos and text to help you discover if your installation is correct.

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2008 Harley-Davidson XR 1200 Specifications

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Filed Under (Harley Davidson) by admin on 03-11-2010

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Quartz Halogen, 55-watt low beam, 60-watt high beam Tail/Stop Lights…………………………………………………………………………5W/21W Turn Signal Lights ……………………………………………………… 21W self-canceling Instruments ………………………………..Unique compact instruments with prominent ……………………. white faced tachometer, digital speedo, dual trip meter and clock Indicator Lamps ……………. Hazard warning lights operated by turn signal controls; …………………………………………. high beam, neutral, low oil pressure, turn signals, ………………… engine diagnostics, low fuel warnings, low battery, security system5 Colour Options6 Vivid Black; Mirage Orange Pearl; Pewter Denim Model Features Styling and Ergonomics • Styling and livery inspired by the legendary XR 750™ flat track racer • Wide, black handlebars for dirt track looks and superb control • Rear-set footrests for excellent cornering clearance • Ergonomics designed around average height European male rider • Standard passenger footrests Powertrain and Intake • Isolation-mounted high torque 1200cc Evolution® V-Twin engine finished in silver powdercoat • Downdraft Electronic Sequential Port Fuel Injection (ESPFI) and electronically controlled active intake system Wheels, Brakes and Tyres • Unique, lightweight cast wheels with flat track inspired 3-spoke design, finished in black • Powerful Nissin® dual front brakes with 4 piston calipers and 292mm patented uniform expansion rotors • Dunlop® Qualifier D209 tyres developed specifically for the XR 1200. 180mm rear tyre. • Sport-tuned Showa® suspension featuring 43mm inverted front forks and pre-load adjustable twin rear shock absorbers Other Features • Aircraft style aluminium alloy fuel filler • Hands-free Harley-Davidson® Smart Security System5 Warranty Warranty7 ……………………………………………………… 24 months (unlimited mileage) Service Interval8 ………………………………………………. First 1,000 miles (1,600 km), ………………………………………………………. every 5,000 miles (8,000 km) thereafte

2008 FLT Police Models Service Manual Supplement

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Filed Under (Harley Davidson) by admin on 25-11-2010

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ITEM SERVICED 14-21 ft-lbs (19.0-28.5 Nm) Drain plug torque Engine oil and filter 4 qt. (3.8 L) Oil capacity Hand tighten 1/2-3/4 turn after gasket contact Filter 63798-99A Chrome filter part number 63731-99A Black filter part number FORMULA+ TRANSMISSION AND PRIMARY CHAIN LUBRICATION (Part No. 99851-05) Lubricant type and capacity Primary chain lubricant Wet: 38 oz. (1124 ml) Dry: 45 oz. (1331 ml) 14-21 ft-lbs (19.0-28.5 Nm) Primary chaincase drain plug torque 1/2-1 turn Adjuster screw free play Clutch adjustment 72-120 in-lbs (8.1-13.6 Nm) Adjuster screw locknut torque 1/16-1/8 in. (1.6-3.2 mm) Free play at hand lever 84-108 in-lbs (9.5-12.2 Nm) Clutch inspection cover torque Dipstick at FULL with motorcycle on jiffy stand and filler plug resting on threads. Lubricant level Transmission lubricant FORMULA+ TRANSMISSION AND PRIMARY CHAIN LUBRICATION (Part No. 99851-05) Lubricant type and capacity 32 oz (0.95 liters) 14-21 ft-lbs (19.0-28.5 Nm) Transmission drain plug torque 25-75 in-lbs (2.8-8.5 Nm) Transmission filler plug/dipstick torque Front: 36 psi (248 kPA) Pressure: solo rider Tire pressure and wear Rear: 36-40 psi (248-276 kPA) Replace if less than 1/32 in. (0.8 mm) of tread pattern Wear 55 in-lbs (6.2 Nm) minimum Spoke nipple torque Wheel spokes 99953-99A (12 oz.) D.O.T. 4 hydraulic brake fluid part number Brake fluid level Front: 0.20 in. (5.0 mm) Fluid level (from top of master cylinder reservoir) Rear: 0.26 in. (6.5 mm) Front: 7-10 in-lbs (0.8-1.1 Nm) Master cylinder reservoir cover screw torque Rear: 12-15 in-lbs (1.4-1.7 Nm) 0.016 in. (0.4 mm) Minimum brake pad thickness Brake pads and discs 75-102 in-lbs (8.5.-11.5 Nm) Brake caliper pad pin torque Front: 0.18 in. (4.5 mm) Minimum brake disc thickness Rear: 0.25 in. (6.3 mm) 0.008 in. (0.2 mm) Maximum brake disc lateral runout (warpage) 10 lb. (4.5 kg) Upward force applied at midpoint of bottom belt strand Drive belt deflection 3/8-7/16 in. (9.5-11.1 mm) FLHTP 1/4-5/16 in. (6.4-7.9 mm) FLHP/FLHPE 40-60 in-lbs (4.5-6.8 Nm) Air cleaner cover bracket screw torque Air cleaner 36-60 in-lbs (4.1-6.8 Nm) Air cleaner cover screw torque LOCTITE MEDIUM STRENGTH THREADLOCKER 243 (BLUE) Air cleaner cover screw Threadlocker Part No. 99642-97 (6 ml) LUBIT-8 SUPER OIL, Part No. 94968-85TV (1/4 fl. oz.) Lubricant part number Clutch cable 35-45 in-lbs (4.0-5.1 Nm) Handlebar switch housing screw torque

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2007 Harley-Davidson VRSC Family: Specifications

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Filed Under (Harley Davidson) by admin on 03-11-2010

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Length (mm) 2455 2460 Overall Height (mm) 1100 1120 Seat Height – laden (mm) 2 660 660 Ground Clearance (mm) 127 127 Rake (steering head) 34° 34° Fork Angle 36° 36° Trail (mm) 115 115 Wheelbase (mm) 1715 1715 Fuel Capacity (litres) 18.9 18.9 Oil Capacity w/filter (litres) 4.3 4.3 Dry Weight (kg) 292 287 Engine 3 Liquid-cooled, Revolution® Liquid-cooled, Revolution® Displacement (cu. cm) 1130 1130 Bore x Stroke (mm) 100 x 72 100 x 72 Compression Ratio 11.3:1 11.3:1 Fuel System Electronic Sequential Port Fuel Injection (ESPFI) Electronic Sequential Port Fuel Injection (ESPFI) Exhaust System Chrome, slash-cut duals Chrome, straight-shot dual pipes Type Dunlop® Harley-Davidson Series, radial Dunlop® Harley-Davidson Series, radial Front D208F 120/70ZR-19 60W D208F 120/70ZR-19 60W Rear D419 240/40R-18 79V D207 180/55ZR-18 74W Machined slotted disc Machined slotted disc 19 x 3 in. 19 x 3 in. Machined slotted disc Machined slotted disc 18 x 8 in. 18 x 5.5 in. Primary Drive Gear, 64/117 ratio Gear, 64/117 ratio Final Drive Belt, 30/72 ratio Belt, 30/72 ratio Clutch 9-plate, wet 9-plate, wet Transmission 5-speed 5-speed 1st 10.98 10.98 2nd 7.38 7.38 3rd 5.88 5.88 4th 5.10 5.10 5th 4.57 4.57

Harley Davidson Softail Motorcycles EZ-Steer Installation Manual

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Filed Under (Harley Davidson) by admin on 16-02-2011

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Softail EZ-Steer Instruction Supplement Installation of the Champion EZ-Steer system is similar to the installation of the OEM triple clamps of your Harley Davidson Softail Motorcycle. We strongly recommend that you use your OEM service manual and follow the prescribed disassembly, installation and torque specifications (except where noted below) for the upper and lower clamp assembly. Installation Notes • Note the torque specifications for the items listed below. Item # Description (Qty) Torque Spec. (Lb.Ft.) N/A OEM Steering Stem Bolt (1) 35 7 7/16-20 x 1.5 Socket Head Cap Screw (2) 45 • The supplied fork tube extensions (Item #2) must be used with the Champion EZ-Steer system. • Do not torque the steering stem bolt until fork tubes have been installed to the assembly. • Remove O-rings from OEM fork tube ends and install to Champion fork tube extensions (Item #2) prior to installation onto fork tubes. • The supplied fork tube covers (Item #9) must be installed to lower triple clamp prior to installation of fork tubes. WARNING: If the Champion EZ-Steer system is installed on a motorcycle / sidecar combination and the sidecar is removed, the motorcycle is not safe to ride, and OEM triple clamps should be replaced.

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HARLEY DAVIDSON REAR SADDLEBAG GUARDRAILS INSTALLATION MANUAL

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Filed Under (Harley Davidson, Uncategorized) by admin on 18-04-2011

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Installation KITNUMBER 49087-01 1. Remove and save fasteners that retain saddlebag guardrails. 2. Replace stock saddlebag guardrails with new guardrails from kit. 3. Screw in and torque each stock fastener as follows: a. Four stock screws, Part No. 3678, using two new locknuts (1), Part No. 7667. Torque each screw to 19 ft-lbs. b. Two stock screws, Part No. 3601 using two new locknuts (2), Part No.7686. Torque each screw to 9 ft-lbs. For Domestic FLHRC/I Vehicles Only. (Does not apply to Harley Davidson International (HDI) vehicles): Federal Motor Vehicle Safety Standard (FMVSS) 108 requires all motorcycles to be equipped with side reflectors. Install, or have Dealer install, the reflectors, Part Nos. 59370-98 and 59371-98, which are purchased separately. Loss of visibility to other motorists could result in death or serious injury. 1. See Service Parts illustration. Position reflector so it is centered on the vertical portion of the saddlebag guard 1″ above the top end of the lower bend where the radius turns upward. Measure and use a small piece of tape to mark location for attachment of the lower edge of the reflector at the 1″ mark. 2. Remove protective tape backing from one reflector. Locate reflector above the 1″ mark. Apply reflector, using even pressure by rubbing back and forth on reflector. Repeat for other side. Note Reflectors are specific for each side. Reflectors have a flat end and a curved end. The curved end goes down. Top edge should be horizontal when positioned on guard. If not, reflector is for opposite side. KITNUMBER 49088-01 1. Remove and save fasteners that retain saddlebag guardrails. 2. Replace stock saddlebag guardrails with new guardrails from kit. 3. Using four hexsocket button head screws (4) removed earlier, attach saddlebag guards using the remaining two existing holes in each guardrail. 4. Screw in and torque each stock fastener as follows: a. Four stock screws, Part No. 3678, using two new locknuts (1), Part No. 7667. Torque each screw to 19 ft-lbs. b. Two stock screws, Part No. 3601 using two new locknuts (2), Part No.7686. Torque each screw to 9 ft-lbs

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HARLEY DAVIDSON TIMKEN BEARING CONVERSION TOOL INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 10-03-2011

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2-ton press (must be square to within .010″, ram to table) Inch-lb torque wrench Foot-lb torque wrench T15 TORX® drive socket (for inch-lb torque wrench) 5/32 inch hex drive socket (for inch-lb torque wrench) 5/16 inch hex drive socket (for foot-lb torque wrench) 5/64 inch hex key wrench 1/16 inch hex key wrench 3/8 inch drive hand drill small tap handle (suitable for #8-32 tap) Tapping Fluid Press Fit Lube (non-drip) Loctite® 620 threadlocker and sealant The rider’s safety depends upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333a) NOTE This instruction sheet references service manual information. A service manual for your model motorcycle is required for this installation and is available from a Harley-Davidson Dealer. Kit Contents See Figure 21 and Table 3. If replacement parts are needed contact JIMS® at 805-482- 6913 or INSTALLATION 1. Remove and disassemble the engine as necessary to remove the left side engine case. Bearings and seals must be removed from the left case. Refer to the service manual for the disassembly procedures. 2. Use an appropriate solvent to clean the left engine case. Also clean the bearing sleeve (1) supplied in the kit. 3. Apply Loctite 620 to the smaller inside diameter portion of the left case bearing bore. 4. See Figure 1. Apply Loctite 620 using a cotton swab to the smaller portion of the outside diameter (2) surface of the bearing sleeve (1). 5. Apply a spare amount of non-drip press fit lube (3) to the larger outside diameter of the bearing sleeve. 6. See Figure 2. Fit the bottom locater plate (1) to the to the outside of the case over the bearing bore. The word “BOTTOM” will be at the bottom of the case when installed at the 6 o’clock position

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2000 & later Harley Davidson Softails Drag Specialties Shocks Installation Manual

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Filed Under (Harley Davidson) by admin on 31-03-2012

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1. Place motorcycle securely on stand or blocks so the rear wheel is slightly off the ground. 2. Per instructions in a authorized shop manual, remove your old shocks. Note location of the mounting hard- ware. 3. Before reinstalling a Drag Specialties adjustable ride height shock, spin the non-flanged nut all the way onto the stud mount, followed by a bushing-cup, bushing, and sleeve. Then install shocks as you would a stock unit, following an authorized shop manual. With the non-flanged nut spun all the way onto the stud, the stock ride height is achieved. Once you have installed the other bushing, bushing-cup, and flanged nut you can now install the safety E-clip. This E-clip is snapped into the groove near the end of the stud mount where the threads stop. This is to serve as a reference point ONLY – when the flanged-nut reaches it you have lowered your ride height the maximum 2 inches. DO NOT torque the flange-nut against the E- clip (see figure 1). 4. Tighten all shock mounting bolts to the proper torque specifications (see shop manual for specs). 5. Drag Specialties shocks have adjustable pre-load to compensate for varying weights. A Harley Davidson pre-load adjustment wrench is necessary to adjust the pre-load setting. Progressive Suspension, Inc. wrenches are available as Part # SW-784 from most Dealers and Accessory Stores and the Harley Davidson wrench is available as part #94455-89 from any Harley Davidson Dealer. Spring preload is set by us to the lightest setting. To increase preload for heavier riders/loads/passengers, loosen locknut with the inside portion of the supplied wrench or a 1 1/ 16 ” wrench and back it off several turns. Use the supplied wrench or a Harley

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