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Baron Tachometer Installation Instructions

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Filed Under (Tips and Review) by admin on 29-01-2011

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Some models like Harley-Davidson, Kawasaki Vulcan FI models, Suzuki FI models, Honda VTX 1800 and others may require the included Tach Adapter. See separate instructions for installation of the adaptor. Wiring instructions for 7-Color LED Tachs Wire Baron’s Tach to one of your motorcycle’s ignition coils via the following schematic: • Green wire of tach to NEGATIVE terminal of coil (see FAQ to determine your bike’s negative side) • Black wire of tach to CHASSIS (Ground) • Red wire to of tach to POSITIVE terminal of coil (or other switched 12 volt source) • Red wire from control box to POSITIVE terminal of coil (or other switched 12 volt source) • Black wire from control box to CHASSIS (ground) • Control box plugs into tach with the 4-way connector • Button plugs into the control box. Button can be mounted on handlebar or any other convenient place Wiring instructions for White- or Black-Face Tachs Wire Baron’s Tach to one of your motorcycle’s ignition coils via the following schematic: • Green wire to NEGATIVE terminal of coil (see FAQ to determine your bike’s negative side) • Black wire to CHASSIS (Ground) • Red wire to POSITIVE terminal of coil (or other switched 12 volt source) • Blue wire to POSITIVE terminal of coil (or other switched 12 volt source) General mounting instructions (1) Mount new Baron Tach on handlebar in your preferred position. Ideal location is between handlebar risers. If mounted off- center, you can rotate tach face back to vertical (or any position you desire) by first loosening tach unit’s set screw (found either in handlebar area of housing or underside of housing, depending on tach style), then unscrewing tach housing’s bezel, rotating tach, re-installing bezel and retightening set screw. Secure handlebar clamp by first tightening the rear, flat side of clamp all the way down, then tighten tapered front side of clamp until tach does not rotate. There should be a small gap on the pointed side and no gap on the flat side when the clamp is correctly tightened. (2) Route tach’s wire harness lead to coil as necessary for simplest and cleanest installation. Feed tach harness alongside bike’s wiring harness (passing behind any plastic frame covers), then downward toward coil. (3) Make your wire connections as recommended above. Use the spade and piggyback connectors

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YAMAHA 1996-2003 Road Star BILLET TACH MOUNT KIT INSTALLATION MANUALS

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Filed Under (Yamaha) by admin on 12-01-2012

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Remove and retain the (4) chrome caps from the handlebar clamps. Remove and retain the (4) stock allen head bolts. This hardware will be re-used with the new Billet Tach Mount Kit. Carefully remove the stock handlebar clamps while supporting the handlebars. INSTALLATION: 2. Slide the Electronic Tachometer (#6) into the Billet Tach Mount (#2) and secure with the 10-24 X 1/4″ Socket Set Screw (#10) supplied. Carefully pull the tachometer wire harness through the larger hole in the Billet Tach Cup (#3) and secure the Billet Tach Cup with the 10-24 X 1/8″ Socket Set Screw supplied. (The additional holes in the tach cup are for air circulation). Attach the Billet Tach Mount to the Billet Handlebar Clamp (#1) with the two 10-24 X 1-3/4″ Socket Head Screws (#4) supplied. Install the Billet Tach Mount assembly with the four stock allen head bolts and chrome caps removed in step 1 above. Adjust handlebars to desired height and torque bolts to factory specs. WIRING INSTRUCTIONS: 3. Refer to FIG. #1 . Remove Seat. Disconnect negative cable from battery. Remove fuel tank retaining bolts. Raise fuel tank about 3″-4″ to expose the Left Side Ignition Coil. It is not necessary to completely remove the gas tank on the Road Star. (V-Star 1100 applications use the right front coil and require fuel tank removal.) TIP: Long needle nose pliers are useful in removing and re-installing the coil wires. If desired, tach wire loom may be shortened as necessary. Using an appropriate crimping tool, connect the Tachometer wires in the following manner: Cut Shrink Tubing (#9) into two 1″ pieces

1980-2003 HARLEY DAVIDSON BARON TACHOMETER installation manual

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Filed Under (Harley Davidson) by admin on 12-03-2012

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1. Mount new Baron Tach on handlebar in your preferred position. Ideal location is between handlebar risers. If mounted off-center, you can rotate tach face back to vertical (or any position you desire) by first loosening tach unit’s set screw (found either in handlebar area of housing or underside of housing, depending on tach style), then unscrewing tach housing’s bezel, rotating the tach internals, re-installing the bezel and retightening the set screw. 2. Secure handlebar clamp by first tightening the rear, flat side of clamp all the way down, and then tighten the tapered front side of clamp until tach does not rotate. There should be a small gap on the pointed side and no gap on the flat side when the clamp is correctly tightened. 3. Route tach’s wire harness lead under dash for simplest and cleanest installation. 4. Make your wire connections as follows: a. Locate the pink wire under the speedo (sometimes has a plastic bullet end on it). Cut the plastic off and splice the pink wire with the green wire from the tachometer. b. Find the orange wire and attach the tach power wires to it (usually blue & red from tach (incandescent) or red & yellow for single color LED tachs. On 7-color LED models it is red from tach and red from LED controller box) . c. Locate a suitable ground (usually a bare frame bolt) and attach the black wires from the tachometer and the LED controller box (if equipped).

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HARLEY DAVIDSON MINI-TACH WITH SHIFT LIGHT INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 15-02-2011

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INSTALLATION Preparation For EFI models: To prevent spray of fuel, purge system of high-pressure fuel before supply line is disconnected. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. (00275a) Follow the instructions found in the Service Manual to purge the fuel supply of high pressure gasoline and remove the fuel supply line. For ALL models, WITH Maxi-Fuse: To prevent accidental vehicle start-up, which could cause death or serious injury, remove maxi-fuse before proceeding. (00251a) 1. Refer to the Service Manual and follow the instructions given to remove the Maxi-Fuse. For ALL models, WITHOUT Maxi-Fuse: To prevent accidental vehicle start-up, which could cause death or serious injury, disconnect negative (-) battery cable before proceeding. (00048a) 1. Refer to the Service Manual and follow the instructions given to remove the seat and disconnect the negative (black) battery cable from the negative (-) battery terminal. Retain all seat mounting hardware. -J04106 Gasoline can drain fr om the carb uretor fuel line when disconnected from fuel valve fitting. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. Wipe up spilled fuel immediately and dispose of rags in a suitable manner. (00256a) 2. For carbureted models: Turn the fuel supply valve to OFF. Remove the fuel line from the valve. When servicing the fuel system, do not smoke or allow open flame or sparks in the vicinity. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. (00330a) 3. For ALL models: Follow the instructions in the Service Manual to remove the instrument console from the fuel tank. 4. See FUEL TANK: REMOVAL in the appropriate section (Carbureted or EFI Engine) of the Service Manual for instructions to remove the tank. 5. For all models EXCEPT FLHR or 1986 and later FL Softail models with Chrome Headlight Nacelle Kit (Part Number 67907-96): Follow the instructions in the Service Manual to remove the headlamp housing. For FLHR models, or Softail models WITH the Nacelle Kit: Follow the instructions in the Service Manual and the mini-tach bracket kit (purchased separately) to remove the handlebar shroud. Mini-Tach Bracket Installation 6. For all models except FLHR: Install the mini-tach bracket components per the instructions in that kit. For FLHR models: Follow the instructions in the Service Manual and the mini-tach bracket kit to install the handlebar shroud and bracket components. 7. See Figure 7. Select the rubber isolation gasket (1) from this kit.

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1999-2003 Harley Davidson TC88 Micro Tach TM Tachometer Installation Manual

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Filed Under (Harley Davidson) by admin on 10-03-2012

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Installation of the Speedway Instruments microTach+TM tachometer requires some basic mechanical skills, including removing decorative covers, cutting protective tubing around wires, and using suitcase splice connectors to splice existing wiring harness. These actions may void your warranty, and if done incorrectly may cause damage to your motorcycle. Only you know your capabilities, if you do not feel capable of making modification please have a qualified motorcycle technician install it. Speedway Instruments, LLC is not responsible for damage to your motorcycle due to improper installation. The microTach+ TM tachometer designed for 1999-2003 TC88 Harley Davidson motorcycles is designed to operate when connected to a dedicated Tachometer signal from the Electronic Ignition Controller. It is not intended to run off signals going to the ignition coil unless utilizing a Speedway Instruments Tach Adapter. WARNING: Damage may occur to the microTach+ TM tachometer or your motorcycle if micro Tach+ TM tachometer is connected directly to coil signals, you must use a Speedway Instruments tach Adapter (sold seperately) ! ! 1. Turn ignition off and disconnect Battery. 2. Determine a mounting position. Each motorcycle is unique and the microTach+TM tachometer is small enough to be placed in many different locations to provide an attractive appearance and vital engine status. Possible locations are: a. Front Brake Reservoir

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BULLET & MINI-BULLET TACHOMETERS INSTALLATION MANUALS

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Filed Under (Tips and Review) by admin on 22-02-2012

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UNDER THE HANDLEBAR MOUNTING A: Can the Tach be mounted inverted under the handlebars? A: Yes, if you have enough room to mount under the handlebars for the tach to mount and still be able to turn from lock to lock without hitting the tank or dash. See note in next paragraph for details on how to rotate the face of the Tach for appropriate positioning. BE AWARE: Chances of water intrusion are increased in this position! FACE ROTATION Q: How do I rotate the face of the Tach? A: With the Tach housing removed from the handlebar, unscrew the bezel (counterclockwise) and remove it from the housing, using a 5/32 Allen wrench loosen the the set-screw located inside the clamp area or at the rear of the clamp area. Rotate the face of the Tach to your preferred position, tighten the set screw and replace the bezel. COIL IDENTIFICATION Q: How can I tell positive from negative on my coil? A: Most motorcycles will have two wires going to each of the coils, and each coil will share one common-color wire and have one unique color wire. The common-color is the positive and the unique color is the negative. For example, a Yamaha set-up has a red/black on both coils – that is positive. The other coil wire would be orange or gray – that is the negative side. Hondas set-up is blue/yellow and yellow/blue for the negative, and black/white for the positive. Suzuki has orange/white on both coils as positive and has white or black/yellow as the negative side. COIL SELECION Q: My bike has two (or four) coils – Which one/ones do I use? A: Most multi-cylinder bikes have one coil per cylinder. You only need to connect to one of the coils – choose the one most convenient for wire routing. (Single-fire motorcycles require the Tach adapter we include with each assemble

Harley-Davidson MINI-TACH GAUGE KIT INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 05-04-2012

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1. Refer to the Service Manual and follow the instructions given to remove the Maxi-Fuse. For ALL models, WITHOUT Maxi-Fuse: To prevent accidental vehicle start-up, which could cause death or serious injury, disconnect negative (-) battery cable before proceeding. (00048a) 1. Refer to the Service Manual and follow the instructions given to remove the seat and disconnect the negative (black) battery cable from the negative (-) battery terminal. Retain all seat mounting hardware. -J03119 1 of Gasoline can drain fr om the carb uretor fuel line when disconnected from fuel valve fitting. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. Wipe up spilled fuel immediately and dispose of rags in a suitable manner. (00256a) 2. For carbureted models: Turn the fuel supply valve to OFF. Remove the fuel line from the valve. When servicing the fuel system, do not smoke or allow open flame or sparks in the vicinity. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. (00330a) 3. For ALL models: Follow the instructions in the Service Manual to remove the instrument console from the fuel tank. 4. See FUEL TANK: REMOVAL in the appropriate section (Carbureted or EFI Engine) of the Service Manual for instructions to remove the tank. 5. For all models EXCEPT FLHR or 1986 and later FL Softail models with Chrome Headlight Nacelle Kit (Part Number 67907-96): Follow the instructions in the Service Manual to remove the headlamp housing. For FLHR models, or Softail models WITH the Nacelle Kit: Follow the instructions in the Service Manual and the mini-tach bracket kit (purchased separately) to remove the handlebar shroud.

HARLEY DAVIDSON SOFTAIL FATBOY STRAIGHTSHOT HS SLIP ON INSTALLATION INSTRUCTIONS

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Filed Under (Harley Davidson) by admin on 24-12-2010

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1. Remove the heat shield from the rear head pipe and the back heat shield (“Z” Shaped) off the lower head pipe. NOTE: Loosen the front heat shield hose clamp closest to this shield to facilitate its removal. 2. Loosen the clamps holding the muffl ers onto the head pipes. 3. Remove the 1/2″ bolts holding muffl ers onto support bar. 4. Slide both muffl ers towards the rear until they are free from the head pipes. NOTE: Assistance and the use of a penetrating lubricant may be required. 5. Remove the stock exhaust clamps from the nose of each muffl er (these will be re-used when installing the new system). QUIET BAFFLE FUELPAK VANCE & HINES EXHAUST SYSTEM INSTALLATION WHEN YOU KNOW THE DIFFERENCE 1. Using the 5/16″ x 3/4″ hex head bolts and washers (supplied) secure the mounting bracket (stamped 419-P)(supplied) to the stock muffl er support bar. NOTE: The bracket should be mounted with the notch facing the front of the motorcycle (Figure 1). 2. Remove muffl ers and heat shields from their protective packaging and place them on a non-abrasive surface such as a blanket, towel or carpet. 3. Carefully lay a muffl er assembly into each straight heat shield and loosely install the hose clamps (supplied) by feeding the tail end of the clamp into the heat shield clips. Note the direction of the screw heads with relation to the muffl er location (Figure 2). 4. Slide stock exhaust clamps onto the nose of each muffl er body. NOTE: Orient the clamp to enable access for tightening the nut after installation. 5. Slide upper muffl er assembly (with heat shield) onto the upper head pipe. Insert nut plate (supplied) into the bracket welded to the muffl er body (Figure 3) and secure to the mounting bracket using the 5/16″ x 5/8″ fl ange head bolts (supplied). 6. Repeat step 5 placing the lower muffl er assembly on the lower head

PGR-1000-F Programmable Gear Readout Fairing Mount Installation Manual

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Filed Under (Tips and Review) by admin on 31-10-2010

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The PGR-1000 is designed for motorcycles with an Electronic VSS signal. Most modern motorcycles use a 3-wire hall-effect type speed sensor in the transmission with a power, ground, and a signal wire. The SEN-1019 is available for motorcycles without a factory VSS signal, fabrication will be required for sensor mounting. 1996-2003 Harley Davidson wiring All signal wires should be found behind the speedometer or tachometer along with power and ground. Neutral should be at the indicator lights. Signal Wire Color Speed White/Green Tach Pink Neutral Tan Power Orange Ground Black MAN#650194 2004-2007 Harley Davidson wiring The power, ground, and neutral can be found behind the speedometer and indicator lights. Speed signal and Tach need to be run to the ECU or cruise control module where you should find the wire colors listed here. This is due to the data bus configuration. Signal Wire Color Speed White/Green (Pin 33 @ ECU) Tach Pink (Pin 3 @ ECU) Neutral Tan Power Orange Ground Black 2008-2009 Harley Davidson wiring The power, ground, and neutral can be found behind the speedometer and indicator lights. Speed signal and Tach need to be run to the ECU or cruise control module where you should find the wire colors listed here. This is due to the data bus configuration. Signal Wire Color Speed White/Green (Pin 40 @ ECU) Tach Blue/Orange (Pin 54 @ ECU) Neutral Tan Power Orange Ground Black

HI-4 DUAL FIRE MOTORCYCLE IGNITION INSTALLATION INSTRUCTIONS

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Filed Under (Yamaha) by admin on 09-11-2010

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Turn ignition switch off and disconnect battery ground cable. 2. Refer to Figure 3. Remove OE ignition module and wire harness (items 1-4). You will disconnect two wires at the coil (15), a wire going to the VOES (Vacuum Operated Electrical Switch) (18), a black ground wire at the ignition module, and the 3 pin plug (20) that connects to the sensor plate (11). Refer to shop manual for locations. 3. Remove ignition cover plates and gasket (items 5- 9). This will require drilling out two rivets. The rivets will later be replaced with two supplied self- threading screws. 4. In order to remove the sensor plate cable, the cable plug (20) must be removed first. Use needle nose pliers to pull the terminals out of the plug. Then pull the cable through the exit hole at the bottom of the timing cover. 5. Note location of sensor plate (11). There is a V notch in the sensor plate used for alignment. When you install the HI-4, you should align the V notch in the same location. This should set the timing close enough to start the engine. Remove and save the two standoffs and washers (10). Remove the sensor plate (11). HI-4 INSTALLATION Refer to Figure 4. The HI-4 requires use of the OE timing rotor P/N 32402-83 (used only on 1985 and newer models). If you have an older model or are not sure, check the rotor (9) for the correct part number. For models prior to 1980, use the supplied 10-32 x ¾”bolt and washer to mount the rotor. 1. Install the HI-4 system in place of the OE breaker or sensor plate. Rotate the HI-4 about 90 degrees to give better access to the cable exit hole. Install the HI-4 first, then push the cable through the hole. On some early models it may be necessary to enlarge the wire harness exit hole in the gear cover. Align the V notch on the HI-4 same as the OE plate you removed. Use the OE standoffs to secure the HI-4. You must use lockwashers under the standoffs for proper clearance between the HI-4 and cover plate. Do not fully tighten the standoffs until the timing has been set. 2. Route the HI-4 wire harness along the frame rails up to the coil. Make sure that harness will not be chafed or burned by exhaust heat. Secure harness with tie wraps. Do not install timing cover. HI-4 HOOKUP Crimp terminals and hardware are supplied for your convenience. Use the ring terminals for coil hookup. Use male-female quick disconnects for connections to the tach and vacuum switch (VOES). Tape up any unused wires. 1. Circuit Breaker Cover Screws (2) 2. Circuit Breaker Cover 3. Circuit Breaker Cover Gasket 4. Breaker Plate Screws (2) 5. Breaker Plate Screw Lockwashers & Washers (2 each) 6. Retainer (1971 to early 1972) 7. Circuit Breaker Cam Bolt 8. Breaker Plate Assembly 9. Breaker Cam 10. Advance Assembly 11. Gear Case Cover 11 10 9 8 7 6 5 4 3 2 1 NOTE: Damage will result if the brown tach wire comes in contact with +12V. Figure 1. Harley-Davidson®OE Points System
9000-4002A REV A 3 2/05 1. Identify switched +12 volt wire and tach wire (if equipped) going to the coil. Refer to your service manual, or reconnect the battery and use a test light or voltmeter. The switched +12 volt wire will be hot when the ignition key is turned on. 2. Refer to Figure 5. Connect the HI-4 red wire and switched +12 volt wire to Coil positive. 3. The HI-4 white wire is not used and should be taped. 4. Connect the HI-4 black wire to the Coil negative terminal. 5. Connect the HI-4 green wire to the vacuum switch (Figure 3, item 18), if used. 6. Connect the HI-4 brown wire to the tach wire, if equipped with tach. Tape up if unused. 7. The HI-4 is grounded via the timing housing; a separate ground connection is not required. 8. Reconnect battery ground cable. Verify proper ground connections to the frame and engine. VOES HOOKUP The OE vacuum switch (VOES) is normally an open circuit. Above 3-5 inch-Hg vacuum, the VOES closes and grounds the vacuum input on the OE ignition module. This increases the total advance generated by the OE ignition module. Vacuum advance improves part throttle 17 16 1. Cover Screws (2) 2. Ignition Timer Cover 3. Ignition Module 4. Timer Plate Screws (2) 5. Washers (2) 6. Screws & Washers (2 each) 7. Shield 8. Sensor 9. Trigger Rotor Bolt 10. Timer Plate 11. Trigger Rotor 12. Advance Assembly 13. Gear Case Cover 14. Ignition Coil 15. Spark Plug Wires (2) 16. Ignition Coil Terminal (FX) 17. Ignition Coil Terminal (FL) 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 NOTE: Most motorcycle coils do not have terminals marked. Use either terminal for Coil+ (positive) and the other one for Coil- (negative). Warning: The HI-4 (8-1100) Dual Fire ignition will not work with 2 plugs per head, dual coil application. Damage will result if attempted. Use the HI-4 (8-2100) single fire ignition for 2 plugs per head applications

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