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PRO-CYCLE AND PRO-CYCLE XLT 1,000-Lbs. Capacity Motorcycle Lift

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Filed Under (Tips and Review) by admin on 27-11-2010

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1. Always inspect the lift for freight damage and make note of any damage on the bill of lading. 2. In case of freight damage, call the truck line immediately and report the damage as a freight claim. Final Set-Up for model Pro-Cycle This lift is more than 90% factory pre-assembled. The following steps will guide you through the final set-up. IT WOULD BE EASIER FOR TWO MEN TO COMPLETE FOLLOWING STEPS. 1. Unpack the lift from the shipping skid. With the lift table up side down, connect the air hose to the air cylinder (Part # 26). 2. After tightening the hose to the cylinder, flip the lift over with the table surface up. 5 3. Lift up the table manually to the first lock position to make sure the lift is rising freely. Lubricateing the joints again before use will ensure a better performance of the lift. 4. Connect the other end of the air hose to the foot-operated valve. Then connect the foot- operated valve to 100 PSI air supply. DO NOT USE AIR SUPPLY WITH PRESSURE MORE THAN 100 PSI. 5. Release the safety bar by pushing the handle down. Operate the foot valve by stepping on the footpad forward to raise the lift. The safety bar should engage the ladder automatically while lift is rising. Step on the footpad again to set the pad in middle position to stop the lift when it reaches the desired height. ALWAYS LOWER LIFT IN THE NEAREST LOCKED POSITION BEFORE BEGINNING WORK. NEVER USE THE LIFT UNLESS YOU ARE IN A LOCKED POSITION. The lift should never be left unattended while attached to air pressure. Disconnect the air pressure when lift is not attended by qualified persons. 6. Install the vise using bolts and nuts supplied with the lift (part # 6 to 12). See fig #1. 7. Install the approach ramp by dropping it into the holes punched on the rear edge of the table. The final Set-Up for the Pro-Cycle model is complete

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1500 XLT MOTORCYCLE / ATV LIFT INSTALLATION, OPERATION, AND MAINTENANCE MANUAL

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Filed Under (Tips and Review) by admin on 29-11-2010

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1. Load should not exceed rated capacity for this lift – 1500lbs 2. 70-160PSI shop air needed. 3. Make sure the handle is in the down position and the safety plate is set in the safety lock while the lift is in the raised position. 4. Move the lift only when it is lowered. 5. Do not ride vehicle onto lift. 6. Only trained people should operate the lift. 7. Air/Hydraulic pump should be at least 3 feet away when operating. Remain clear of the lift when raising or lowering. 8. Indoor use recommended. 9. Do not move lift while loaded. 10. Keep hands, tools and other extremities from under carriage and moving parts.. 11. Maintain a safe working environment. The work area should be clean, dry, clutter free, and sufficiently lit. 12. Wear proper ANSI-approved safety attire. Do not wear loose fitting clothing while operating lift, long hair and sleeves should be secured. 13. Keep children and bystanders away from work area. Do not let children operate or play on lift. 14. Do not use if under the influence of drugs or alcohol. Operator must be alert at all times when using heavy lift equipment. 15. Never operate the lift with someone on it. 16. Do not adjust safety valve. 17. Use this lift only for the work it is intended. Do not use this product for an application for which it was not designed. Misuse can lead to personal injury and/or property damage. 18. Industrial applications must follow OSHA requirements. 19. Do not use for aircraft purposes. 20. Have your lift serviced by a qualified repair person using only identical Titan Lifts® replacement parts and attachments. This will ensure that the safety of the lift is maintained.

AIR / HYDRAULIC MOTORCYCLE LIFT REMOVABLE INSPECTION PLATE

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Filed Under (Tips and Review) by admin on 19-11-2010

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For best service, you should incorporate an oiler, regulator, and inline filter, as shown in the diagram on the next page. Hoses, couplers, oilers, regulators, and filters are all available at Harbor Freight Tools. NOTE: If an automatic oiler is not used, put 3-5 drops of pneumatic Tool Oil (not included) in the Motorcycle Lift’s Quick Coupler (38A) before each use. (See Figure B, next page.) To Check The Level Of Hydraulic Oil: 1. The Motorcycle Lift already contains some hydraulic oil in its Hydraulic Pump Reservoir (32P). Even so, it is recommended that you check the oil level in the Reservoir and, if necessary, top off the Reservoir with the proper amount of 15/40 hydraulic oil (not included). (See Assy. Diagram, page 15.) 2. Make sure to screw the two Adjusting Screws clockwise enough to lift the two Caster Wheels (14) off the floor so as to provide stability for the Motorcycle Lift. (See Figure A.) 3. To check the level of hydraulic oil, remove the Sliding Plate (36) from the Platform (35) to expose the Hydraulic Pump Reservoir (32P). (See Assy. Diagrams, pages 13 and 15.) 4. Remove the rubber Filler Plug (33P) located on the top of the Reservoir (32P). If necessary, top off the Reservoir with hydraulic oil. (See Assy. Diagram, page 15.) 5. Connect the air compressor’s hose to the to the Air Motor assembly. Then turn on the air compressor and set its regulator at 120 PSI. (See Assy. Diagram, page 14.) 5. Insert the Lift Foot Pedal (11) onto the Pump Piston Spindle (9), and slowly pump the Lift Foot Pedal until a slight amount of hydraulic oil begins to leak out of the Reservoir (32P). Discontinue pumping the Lift Foot Pedal. Then, replace the Filler Plug (33P) on the top of the Reservoir. (See Assy. Diagram, page 15.) REGULATOR OILER FILTER TO QUICK COUPLER (38A) OF MOTORCYCLE LIFT FIGURE B 6. Insert the Release Foot Pedal (10) onto the Release Valve Spindle (5). Pump the Lift Foot Pedal (11) until the Platform (35) of the Motorcycle Lift reaches its maximum height. Then press down slightly on the Release Foot Pedal until the Platform is fully collapsed to the floor. Repeat this procedure several times to ensure the Motorcycle Lift is operating properly. (See Figure E, page 10.)

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COMMANDER 1,000 LBS. CAPACITY MOTORCYCLE LIFT INSTALLATION AND OPERATION MANUAL

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Filed Under (Tips and Review) by admin on 25-11-2010

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Your lift comes packaged as a single unit. A fork-lift, floor-jack or other heavy-lifting equipment may be necessary to separate the components. Exercise caution when disassembling the packaged lift, as shifting may have occurred during shipping. 2] Carefully unpack the lift. Check for any obvious shipping damage. (Remember to report any shipping damage to the carrier and make a notation on the delivery receipt.) 3] Carefully turn the table upright into operating position before removing shipping cable restraint from scissor mechanism. 4] Connect foot-operated air valve to 100 psi maximum air supply. The lift may be damaged and/or personal injury may result if the pressure exceeds the maximum 100 psi rating. 5] Stand clear of lift table, and depress the “UP” side of the foot valve to raise the table. 6] To lower table, lift locking bar from safety latch and lower to next position, or to the floor. 7] Place drop-out cover over drop out opening. 8] Insert ramp mounting pins into holes at either end of table to mount ramp. NOTE: If cycle vise is being installed, ramp must be mounted opposite the cycle vise. OPERATION and MAINTENANCE 1] Loads must be centered on table at all times. Table is rated for a maximum load of 1,000lbs. 2] Loads must be firmly positioned and secured on table at all times. 3] All moving parts have been lubricated at the factory and should be re-lubricated every six (6) months to prevent problems. Grease points are located at each end of frame pivot shaft and at top ends of inside frame assembly. 4] Lightly oil cylinder rod when it becomes dry. 5] Squirt some oil through bleed hole in plate end of cylinder to lubricate piston and its seal every six (6) months. 6] Pivot shaft set screws should be checked frequently to be sure they are tight. These are located at the top end of the inside frame assembly.

1,000 POUND CAPACITY MOTORCYCLE / ATV LIFT RML-600 INSTALLATION AND OPERATION MANUAL

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Filed Under (Tips and Review) by admin on 25-11-2010

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6 RML-600 Instructions 1. Center load on table – 1000 lb. maximum. 2. Connect to 100 PSI maximum shop air. 3. Keep safety bar in position at all times – except when lowering. 4. Keep hands and tools from under carriage. 5. Do not mount table when in elevated position. 6. Do not ride vehicle onto lift. 7. Lift must be in the lowered position when moving. 8. Only trained persons should operate Air Lift. 9. The working area should be sufficiently lit. 10. Foot controller should be at least 3 feet away from Air Lift during raising and lowering operation. 11. Lift is recommended for indoor use only. nstallation Instructions The Cycle Vise mounts directly onto the RML-600. Align two inside holes of the fixed clamp over the existing vise hole pattern as shown. Align the moveable clamp with the locating corner hole. CYCLE VISE
8 1. Insert pipes from extension panel package through holes in lift table. 2. Mount panels on ends of pipe on each side of table. With ramp hole to outside. 3. Insert M8 BOLTprovided through holes in each end of pipe. 4. Secure ramp extensions to ramp with bolts provided. Make sure ramp hooks are positioned on the outside. 5. Stabilization bar directions – Unscrew cap from one of the ends of the stabilization pipe. 6. Insert bolt in drilled out hole and tighten with nut. Slide pipe through the stationary square tubing on the lift legs. Insert the other bolt, tighten down with nut. Put on the other cap and tighten. Installation Instructions (Optional) 12″ Side Extensions
9 POSITION THE 13″ EXTENSION OVER THE EXISTING TABLE AS SHOWN AND ATTACH WITH FOUR M8 CAPSCREWS, NUTS AND LOCK WASHERS PROVIDED. EYE BOLTS ARE ALSO PROVIDED WITH THE EXTENSION KITAND MAYBE INSTALLED AS SHOWN USING M8 HEX NUTS AND LOCKWASHERS

HARLEY DAVIDSON SLOTTED 6-SPOKE FRONT WHEEL KITS INSTALLATION INSTRUCTIONS

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Filed Under (Harley Davidson) by admin on 05-02-2011

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INSTALLATION 1. Remove existing front wheel assembly. Save axle, axle nut, brake disc and wheel spacers for kit installation. Refer to FRONT WHEEL in Service Manual. For FLSTC and FLSTN Models: Discard moon-style hub cap. For FXSTD Models: Discard tapered spacer. 2. See Figure 1. Install valve stem assembly (D) on wheel. Refer to TIRES in Service Manual. Do not re-use brake disc screws. Re-using disc screws can result in torque loss and damage to rotor and/or brake assembly. (00319b) NOTES Install the primary bearing first using appropriate Service Manual and WHEEL BEARING REMOVER/INSTALLER. For Kits 43918-07 and 43919-07: • The side of the wheel with the valve stem and directional arrow is the right side of the wheel. • The left side of the wheel is the primary bearing side. For Kits 43920-08 and 43921-08: • The left side of the wheel has a machined groove in the hub face to identify it as the primary bearing side. • Install the wheel so that the valve stem is on the right side of the motorcycle. For Kits 44055-07, 44056-07, 44057-07, 44058-07, 43538-09, 43549-09 and 43577-09: • The wheel should be installed so that the hub markings are on the left side of the motorcycle. An arrow cast into the rim of Kits 44055-07, and 44056-07 indicates the direction of rotation. A groove is machined in the left-side hub face to indicate the primary bearing side. • For dual brake disc models, install the brake disc according to the Service Manual. The chrome hub cap (2) is not used. • For single brake disc models, install the brake disc according to the Service Manual. The chrome hub cap MAINTENANCE AND CLEANING Chrome parts must be maintained regularly so they keep their original shine and luster. 1. Clean heavily-soiled wheel surfaces using Harley-Davidson Wheel and Tire Cleaner applied with the Harley Wheel and Spoke Brush. 2. Thoroughly clean chrome with a good quality chrome cleaner, such as Harley Bright Chrome Cleaner. 3. After cleaning and polishing, seal the finish with a good quality sealer, such as Harley Glaze Polish and Sealant.

HSR Carburetor Total Kits Installation Instructions

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Filed Under (Mikuni) by admin on 31-10-2010

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Intake Manifold: 1. Install MAP sensor in Mikuni manifold (Twin Cam only). 2. Attach the Mikuni manifold to the engine. Align the manifold before tightening the bolts. The flange surface of the Mikuni manifold should be parallel with the front of the engine’s cam cover. Use a level or angle meter to check this. Tighten the manifold bolts. 3. Attach the rubber flange to the Mikuni manifold with the furnished 5/16″x3/4″ bolts and washers. Choke Cables: Mikuni & Harley-Davidson Route the cable with largest radius bends possible. Check the cable for free-play after installation. If there is no free-play, the engine may run rich and deliver poor performance or low fuel mileage. Harley Cable (Twin Cam Kits: 42-19, 45-4) : 1. Remove the Harley choke cable from the stock carb. 2. Remove the spring and plunger from the cable. 3. Remove the spring and plunger from the Mikuni. 5. Install the Mikuni spring and plunger onto the Harley choke cable. Change nothing else; be sure to use the Harley plastic nut, not the Mikuni nut (See Figure 1). Total Kit Installation Instructions The HSR series carburetors are precise yet durable instruments; however, like any other piece of fine equipment, they require correct installation and reasonable care to assure optimum performance and long life. Extra time spent during installation will pay off in both short and long term performance and reliability. This Mikuni HSR carburetor kit is designed to be a bolt-on application, and as such, is set-up and jetted properly for most applications. However, since Harley-Davidson motors are often highly modified, alternate tuning settings may be required. The Mikuni Tuning Manual helps make jetting alterations and adjustments an easy matter. NOTE: Carburetor Kits not designated as C.A.R.B. exempt, are not legal for motor vehicles operated on public highways in the state of California, or in any other states and countries where similar laws apply. WARNING NOTE: NOTE: WARNING CAUTION NOTE: NOTE: TK-2 6. Install the new assembly into the Mikuni carburetor. Be careful to only gently tighten the plastic nut. 7. Loosen the knurled plastic friction nut behind the choke knob and check for free-play (see Figure 2). Figure 1: Harley nut with Mikuni spring & plunger Figure 2: Choke cable adjustments Mikuni Cable (Evo Kits: 42-8, 45-2 & 45-3) : 1. Remove nut, spring and plunger from the Mikuni. 2. Install the nut, spring and plunger onto the cable. 3. Install the assembly into the Mikuni HSR carburetor. Be careful to only gently tighten the plastic nut. 4. Check for free-play. Adjust the cable as necessary. An optional choke cable mounting bracket is included in the Evo kits for custom installations. Carburetor Installation: 1. Insert the carb fully into the rubber flange, align with engine and tighten the clamp. 2. Slip the fuel hose onto the carburetor’s fuel fitting and secure with the enclosed hose clamp. NOTE: Some Twin Cam installations may require removal of a small amount of fin material from the cylinders to clear the float bowl. Throttle Cables The HSR carburetor uses stock 1990 and later Harley- Davidson cables. However, if your Harley is fitted with some other carburetor, you may need to purchase a set of cables. See your dealer for the correct cable set. 1. Route the throttle cables with large radius curves and so they do not interfere with other components. 2. Screw the cable adjusters together to make them as short as possible. 3. Connect the “close” cable first (see Figure 3). 4. Install the “open” cable next (see Figure 3). 5. Adjust the opening cable until the slide can be opened fully. Snug the adjuster lock nut. 6. Turn the handlebar to the right and adjust the throttle free-play with the closing cable adjuster to approximately 1/8″ (see Figure 4)

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Honda 300 2×4 Lift Kit Installation Instructions

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Filed Under (Honda) by admin on 11-12-2011

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This product is designed for us e on ATVs on which additional ground clearance and fender clearance is desired. It is designed for utility type, slower-speed use on relatively flat terrain in deep mud or snow. Although we have many thousands of satisfied lift kit customers and over 400 franchised dealers selling and installing lift kits, purchasers should be aware that use of this product may increase the frequency of required maintenance, part wear, and will raise the center of gravity on your ATV increasing risk of roll-over on side hills, ditches or other steep terrain. We recommend that wider tires and/or wheel spacers be used to achieve a wider stance and to improve stability of the ATV. Riders should be advised that the handling characteristics of a taller ATV are different and require extra care when riding on side hills or off-camber situations. If you further raise the center of gravity by adding heavy loads to racks or seats, the ATV must be operated with care, at slower speeds or on relatively flat ground. Operation of an ATV with or without a lift kit, while or shortly after consuming alcohol or drugs, subjects the rider to the risk of serious bodily harm or possible death. This is compounded if the rider does not wear an approved helmet and other safety gear. High Lifter urges that all approved safety gear be worn when riding an ATV. If this is not what you expected, or is not consistent with your intended use, you should return the product immediately to the seller, before installation, for a refund of the purchase price; less any fees. After installation, product is warranted for 90 days for defects in workmanship and materials. Warranty is limited to refund of the purchase price or replacement of the kit, at the seller’s option.

MOTORCYCLE SERVICE LIFT ADAPTER KIT FOR DYNA TC88 MODELS INSTALLATION

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Filed Under (Harley Davidson) by admin on 28-04-2011

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Installation A Service Manual for your motorcycle is available at your Harley-Davidson Dealer. 1. See Figure 1. Position the motorcycle on a straight and level surface. While the bike rests on the Jiffy Stand, straighten the front wheel and place the frame leveling extrusion under the front tire to keep the tire straight. 2. Slide the motorcycle lift (fully lowered) under the bike from the right side (opposite jiffy stand side) lining up the frame rails with each of the perpendicular jacking rails on the lift. When properly aligned, the left frame rail will be approximately 1″ from the lift end section (Figure 2) and lift base will be adjacent to the Jiffy Stand (Figure 3). This will allow bike to be centered when moved to an upright position

Kymco MXU 250 WINCH MOUNTING KIT INSTALLATION INSTRUCTIONS

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Filed Under (Kymco) by admin on 26-10-2010

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Begin by placing winch in freespool. Support the winch so that it will stand upright on the workbench, Fig. 1. This will ensure that the winch drivetrain will not be dislocated during disassembly. 2. Remove the two lower cap screws and nuts. Next remove the two upper cap screws, Fig. 2. Figure 2: Remove Cap Screws Figure 1: Position the Winch Upright Lower Cap Screws Upper Cap Screws Freespool Lever Position 3 Lift the gear housing straight up off the gears. Take care not to disturb the gear set. 4. Rotate the gear housing clockwise 90 degrees and place back down over the gear set. It may take slight twisting motion to have the housing align and drop over the gear set. 5. Align holes and replace hardware securing the endhousing back on the winch. Torque bolts to 45 in-lbs. The winch is now ready to be installed. Figure 3: Lift Gear Housing Figure 5: Reinstall Hardware Figuere 4: Rotate and Replace Gear Housing Rotate and Lower IV. Kymco MXU 250 Installation 1. Begin by removing the plastic bumper located on the front of the ATV. Remove the four front bolts and two bolts securing the bumper on the back side, Fig. 6. 2. Set the bumper aside. Save the fasteners to reinstall the bumper.

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