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2007 Corolla & Matrix 1ZZ-FE ENGINE NO START CONDITION REPAIR

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Filed Under (Toyota Manuals) by admin on 01-11-2011

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Refer to TIS, 2007 model year Corolla or Matrix Repair Manual: Engine Hybrid System – Engine Control – “1ZZ-FE Engine Control System: ECM: Removal” Engine Hybrid System – Engine Control – “1ZZ-FE Engine Control System: ECM: Installation” 2. Register the VIN into the replacement ECM (PCM). Refer to TIS, 2007 model year Corolla or Matrix Repair Manual: Engine Hybrid System – Engine Control – “1ZZ-FE Engine Control System: SFI System: Registration Some 2007 model year Corolla and Matrix vehicles equipped with a 1ZZ-FE engine may exhibit a “no start” condition. Improvements have been made to the Engine Control Module (ECM) (SAE term: Powertrain Control Module/PCM) manufacturing process to reduce the possibility of this condition occurring. Please use the following procedure to repair the vehicle

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2003 Matrix HEADLIGHT AMBIENT LIGHT SENSOR IMPROVEMENT

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Filed Under (Toyota Manuals) by admin on 18-10-2011

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in order to ensure excellent ambient light sensor performance in lower light situations (such as dusk and dawn), an updated Daytime Running Light Relay has been made available. 2003 model year Matrix vehicles produced before the VIN shown below. MODEL PLANT STARTING VIN Matrix TMMC 2T1*R3#E#3C072114 PREVIOUS PART NUMBERCURRENT PART NUMBER PART NAME QTY 82810-02030 82810-02033 Relay, Daytime Running Light 1 1. Remove and replace the Daytime Running Light Assembly. 2. Confirm proper headlight operation

Corolla & Matrix 2005 – 2006 1ZZ-FE ENGINE NO START OR EXTENDED CRANK CONDITION

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Filed Under (Toyota Manuals) by admin on 29-05-2011

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Some 2005 and 2006 model year Corolla and Matrix vehicles equipped with a 1ZZ–FE engine may exhibit a “no start” or “extended crank” condition. This may be caused by insufficient fuel pressure after the vehicle has been parked for a period of time. The fuel pump assembly manufacturing process has been improved to correct this condition. Applicable Vehicles S 2005 – 2006 model year Corolla and Matrix (2WD) vehicles equipped with the
1ZZ–FE engine. Parts Information PREVIOUS PART NUMBER 77020–02180 77144–04010 77169–02050 CURRENT PART NUMBER Same Same Same PART NAME Fuel Suction w/Pump & Gauge Tube Assembly Fuel Pump Gauge etainer
Fuel Suction Tube Set Gasket

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2003 – 2004 Matrix FOG LIGHT INSTALLATION PROCEDURE AND REMOVAL

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Filed Under (Toyota Manuals) by admin on 29-10-2011

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Check that the fog light installation parts on the front bumper are the new shape. 2. If the bumper is the previous design, cut off the part indicated in the illustration. 3. Install the fog ligh New style fog lights have been developed for the Matrix. The front bumper has been modified to accommodate this change. In order to install the new style fog lights into the old bumper design, the following procedures must be followed

2004 – 2005 Camry, Highlander, And Solara, 2005 Matrix & Corolla PASSENGER AIRBAG INDICATOR LAMP

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Filed Under (Toyota Manuals) by admin on 10-10-2011

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passengers weighing approximately less than 100 pounds, depending on their seating position. It is important for the front seat passengers to know that proper operation of the advanced frontal airbag system is highly dependent on the pressure placed on the seat bottom. Situations that add or subtract sensed weight can result in occupant misclassification. To minimize this situation: Check seating posture. Passengers should be seated upright with their back against the seat back and feet on the floor. Check loading conditions. Extra weight from items, such as bags or groceries or toys, hanging on the seat back can add to the sensed weight of the front seat passenger. A rear seat passenger lifting the front seat with their legs, objects placed under the front seat, or the front seatback in contact with the rear seat can subtract from the sensed weight of the front seat passenger. If the passenger airbag indicator lamp continues to switch ON to OFF after checking the above conditions, perform the following repair procedure. NOTE: The safest place for children is in the rear seat. Please note that Toyota recommends that you never install a rear-facing child restraint in the front passenger seat, even if the passenger “Airbag OFF” lamp is illuminated. Please refer to you Owner’s Manual for additional details. 2004 – 2005 model year Camry, Highlander, and Solara vehicles produced BEFORE the Production Change Effective VINs shown on the following page. 2005 model year Matrix and Corolla vehicles produced BEFORE the Production Change Effective VINs shown on the following page

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2003 – 2008 Corolla, Matrix Front Brake Rattle Noise REPAIR

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Filed Under (Toyota Manuals) by admin on 13-10-2011

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The information contained in this TSB supersedes TSB No. BR004-07. •The Titlehasbeenc hanged from”Front Brake Squeak”to”Front Brake Rattle Noise”. •Applicability has been updated to include 2008 model year Corolla and Matrix vehicles. •Production Change Information has been updated with new VIN information. •Parts Information has been updated. •The Components illustration (Figure 1) has been updated. •Step 1intheRepair Procedure has been modified. TSB No. BR004-07 is Obsolete and any printed versions should be discarded. Be sure tore view the entire content of this service bulletin before proceeding. Introduction Some customers ma yexperiencea front brake rattle type noise when the car is traveling over bumps. Updated front disc brake cylinder (caliper) mountings and disc brake pad support plates are available to eliminate this condition

2008 Matrix FRONT LICENSE PLATE MOUNTING BRACKET INSTALLATION DURING PDS

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Filed Under (Toyota Manuals) by admin on 19-10-2011

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Using the two self-tapping screws, install the mounting bracket to the front bumper. NOTE: Do NOT drill holes in the dimples. Tighten the driver’s side screw first and then tighten the passenger’s side screw. 3. Install the front license plate to the bracket using non-corroding self-tapping screws of the following size

2003 – 2005 Matrix WIND NOISE FROM DOOR GLASS WINDOW RUN REPAIR

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Filed Under (Toyota Manuals) by admin on 28-10-2011

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NOTE: Use the same procedure for the LH side as the RH side. 1. Place the window in the down position. 2. Remove the window run. Completely remove the double-sided tape remaining on the frame. 3. Thoroughly clean the door frame using a white body shop towel and Kent Acrysol. NOTE: Do NOT use red shop towels. These towels contain silicone. 4. Install the door glass window run. A. Position the glass run at the No. 2 and No. 3 corners of the door frame and then attach the middle part of the run. B. Insert the glass run into the window run channels. NOTE: Do NOT apply water or lubricant to the glass run when inserting it into the door. Make sure the glass run fits securely into the holes of the door frame

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TOYOTA MATRIX 2009 BODY SIDE MOLDING

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Filed Under (Toyota Manuals) by admin on 24-09-2011

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Vehicle Preparation (a) Before working on the vehicle, protect the seats and carpets with covers. (b) The work area, Body Side Moldings, and vehicle door surface temperatures must be at least 60˚F. (c) Saturate a clean lint-free cloth with 3M™ Prep Solvent-70 and clean the areas of eachdoor as shown in Fig. 1-1. (1) When cleaning with 3M™ Prep Solvent- 70 follow the manufacturer’s directions. Do not allow cleaner to air dry. (d) Wipe the cleaned surfaces with a clean, dry, lint-free cloth. NOTE: Once cleaned do not contaminate this surface by touching it with your bare hands. 2 Positioning Tape Application (a) Place a vertical piece of tape approximately 18” long at the joint between the Front Door and the Rear Door as shown. (Fig. 2-1) (b) Mark the tape 15.47” (393 mm) up from the bottom of the doors as shown (Fig. 2-1). Using a straight edge, tear the vertical tape along a horizontal line at the upper mark as
shown.

Toyota Technical Training Product Matrix

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Filed Under (Toyota Manuals) by admin on 17-09-2011

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This course helps technicians identify and describe the function of key vehicle systems and components, outlines important safety considerations, locate needed service information via Repair Manual, EWD, NCF, and TIS, and understand “normal” operating conditions related to the Toyota Hybrid System. Updated to include 2004 Prius information This is an all-new, two-day course intended for Toyota Master Technicians who have attended the initial three-day course, 071 – Toyota Hybrid System. 072 is a highly specialized course that provides product technical information, important safety considerations, and practice required to service and diagnose the hybrid powertrain and its control systems. Updated to include 2004 Prius information

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