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Triumph Mity Max Single Phase PCM INSTALLATION INSTRUCTIONS

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Filed Under (Triumph) by admin on 30-10-2010

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The output of the Power Control Module is 12 volts for Triumph, BSA and Norton, etc. Polarity is determined by which wire is grounded. (Black for negative ground; red for positive ground) The output of the PCM should be connected to the battery or ignition switch. The PCM case is electrically isolated from the circuitry and does not require grounding. The case must be tightly mounted to some part of the motorcycle that does not vibrate more than the frame and the case must not be allowed to rub or vibrate againt any other component. Tighten the mounting bolts down until there is no free movement. Do not attempt to shock mount the PCM. The guarantee covers defects in workmanship or materials only; defaced or abused PCM’s will not be repaired or replaced without cost. The date stamped on the PCM is the month and year of warranty expiration. (55 would be the end of the 5th month of 2005) Units are warrantied for two years from the date of manufacture

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Triumph MITY MAX 3 PHASE INSTALLATION INSTRUCTIONS

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Filed Under (Triumph) by admin on 30-10-2010

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The output of the Power Control Module is 12 volts for Triumph, BSA and Norton, etc. Polarity is determined by which wire is grounded. (Black for negative ground; red for positive ground) The output of the PCM should be connected to the battery or ignition switch. The PCM case is electrically isolated from the circuitry and does not require grounding. The case must be tightly mounted to some part of the motorcycle that does not vibrate more than the frame and the case must not be allowed to rub or vibrate againt any other component. Tighten the mounting bolts down until there is no free movement. Do not attempt to shock mount the PCM. The guarantee covers defects in workmanship or materials only; defaced or abused PCM’s will not be repaired or replaced without cost. The date stamped on the PCM is the month and year of warranty expiration. (55 would be the end of the 5th month of 2005) Units are warrantied for two years from the date of manufacture

YAMAHA V-MAX PERIODIC MAINTENANCE AND MINOR REPAIR

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Filed Under (Yamaha) by admin on 25-11-2010

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PERIODIC MAINTENANCE AND MINOR REPAIR -. 1. Screw (x 2) EAU03003 Replacing the headlight bulb This motorcycle is equipped with a quartz bulb headlight. If the headlight bulb burns out, replace it as follows. 1. Remove the headlight unit by re- moving the screws. 2. Disconnect the headlight coupler, and then remove the headlight unit and bulb cover. 1. Headlight bulb holder 3. Remove the headlight bulb holder by turning it counterclockwise, and then remove the defective bulb. EWOOOl19 Headlight bulbs get very hot. Therefore, keep flammable products away from a lit headlight bulb, and do not touch the bulb until it has cooled down. 4. Place a new bulb into position, and then secure it with the bulb holder. 1. Do not touch this area. EC000105 Do not touch the glass part of the headlight bulb to keep it free from oil, otherwise the transparency of the glass, the luminosity of the bulb, and the bulb life will be adversely affected. Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with alcohol or thinner. 5. Install the bulb cover, and then connect the coupler. 6. Install the headlight unit by install- ing the screws. 7. Have a Yamaha dealer adjust the headlight beam if necessary. 6-40 PERIODIC MAINTENANCE AND MINOR REPAIR 1. Screw (x 2) 1. Tail/brake light bulb (x 2) EAU00855 Replacing a turn signal light bulb or the tail/brake light bulb 3. Insert a new bulb into the socket, push it in, and then turn it clock- wise until it stops. 1. Remove the lens by removing the screws. 2. Remove the defective bulb by pushing it in and turning it counter- clockwise. 1. Turn signal light bulb 4. Install the lens by installing the screws. EC000108 Do not overtighten the screws, oth- erwise the lens may break

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Moto Guzzi Griso V1100 workshop manual

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Filed Under (Moto Guzzi) by admin on 27-11-2010

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DIMENSIONS Max. length 2260 mm (88.98 in.) Max. width 880 mm (34.64 in.) Max. height 1070 mm (42.12 in.) (excluding the rear/view mirrors) Seat height 800 mm (31.49 in.) Wheelbase 1554 mm (61.18 in.) Minimum ground clearance 185 mm (7.28 in.) Weight in running order 240 kg (529.1 lb) ENGINE Type twin-cylinder, 90° V transversal, 4-stroke engine Number of cylinders two Cylinder arrangement V, 90° Total displacement 1064 cu cm (65 cu in) Bore/stroke 92 x 80 mm (3.6 x 3.1 in). Compression ratio 9.6 : 1 Starting electric Engine idling speed 1100 ± 100 rpm Clutch dry, twin disc Lubricating system System under pressure, adjustment by valves and vane pump Air filter cartridge, dry Cooling system air cooled TIMING SYSTEM Timing diagram: 2 valves, with rods and rocker arms Values with inspection clearance between rocker arms and valve intake 0.10 mm (0.0039 in.) exhaust 0.15 mm (0.0059 in.) CAPACITIES Fuel (reserve included) 17.2 litres Fuel reserve 3.3 litres Engine oil Engine oil and oil filter change 3600 cu. cm (219 cu in) Gearbox fluid 500 cu cm (30.5 cu in) Transmission fluid 380 cu cm (23.2 cu in) Fork oil 520±2.5 cu cm (31.7 ± 1.5 cu in) (per leg) Seats 2 Max. vehicle load 210 kg (462.97 lb) (rider + passenger + luggage) TRANSMISSION SYSTEM primary drive gear, ratio: 24/35 = 1:1.4583 gearbox Mechanic, with 6 speeds, controlled by a pedal on engine left side overall gear ratios: 1st gear 17/38 = 1:2.2353 2nd gear 20/34 = 1:1.7 3rd gear 23/31 = 1:1.3478 4th gear 26/29 = 1:1.1154 5th gear 31/30 = 1:0.9677 6th gear 29/25 = 1:0.8621 final drive with cardan joint ratio 12/44 = 1:3.6667 FUEL SYSTEM Type Electronic injection (Weber – Marelli) with stepper motor Choke Ø 36 mm (1.417 in.) Fuel Premium grade unleaded petrol, minimum octane rating 95 (RON) and 85 (MON). FRAME Type Tube, with double cradle in high-strength steel Steering head angle 26°30′ Trail 108 mm (4.25 in.)

Aprilia RS125 Specifications And Repair Manual

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Filed Under (Aprilia) by admin on 24-11-2010

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TECHNICAL DATA DIMENSIONS Max. length 1955 mm (76.97 in.) Max. width 720 mm (28.34 ) in. Max. height (at headlight fairing) 1100 mm (43.31 in.) Seat height 805 mm (31.69 in.) Wheelbase 1345 mm (52.95 in.) Minimum ground clearance 163 mm (6.42 in.) Weight in running order (including fluids and fuel) 137 kg (302.03 lb.) ENGINE Type Single-cylinder 2-stroke with reed intake. Separate lubrication with automatic variable mixer ( 1.0 – 3.0 %). Number of cylinders 1 Total displacement 124.82 cu cm (7.62 cu. in.) Bore/stroke 54 mm /54.5 mm (2.12 in. /2.14 in.). Compression ratio 12.5 ± 0.5 : 1 Squish clearance 1.5 mm (0.06 in.) Engine idling speed 1250 ± 100 rpm Engine maximum rpm 11000 ± 100 rpm Ignition CDI ignition system with electronic spark timing Starting Electric starter Clutch Multiplate wet clutch, with control lever on left handlebar Gearbox mechanical, 6-speed, with control pedal on left side of engine Gearbox lubrication Splash lubrication Lubricating system Separate lubrication with automatic variable mixer ( 1.0 – 1.3 %) CAPACITIES Fuel (including reserve) 14 l ± 0.5 l (3.70 USgal ± 0.13 USgal) (3.08 gal ± 0.11 gal) Fuel reserve 3.5 l (0.92 USgal) (0.77 gal) Gearbox fluid 600 cu cm (36.61 cu. in.) Gearbox fluid 600 cu cm (36.61 cu. in.) Coolant 0.8 l (50% water + 50% antifreeze with ethylene glycol) (0.21 USgal) (0.17 gal) Mixer oil (reserve included) 1,7 l (0.45 USgal) (0.37 gal) Mixer oil reserve 0.6 l (0.16 USgal) (0.16 gal) Front fork oil/air 440 ± 2,5 cm³ (26.85 ± 0.15 cuin) Seat 2 Vehicle max. load (rider + passenger + luggage) 180 kg (396.83 lb.) TRANSMISSION SYSTEM GEAR RATIOS Ratio 1st 2nd 3rd 4th 5th 6th Primary 19/63 = 1: 3.316 Final 10/30 = 1: 3.000 14/29 = 1: 2.071 17/27 = 1: 1.588 19/25 = 1: 1.316 21/24 = 1: 1.143 22/23 = 1: 1.045 Final ratio 17/40 = 1: 2.353 Total ratio 1 : 23.406 1 : 16.161 1 : 12.391 1 : 10.266 1 : 8.916 1 : 8.156 FUEL SYSTEM Type Carbureted Model DELL’ORTO PHBH 28 FUEL SYSTEM Fuel Premium-grade unleaded petrol, minimum octane rating 95 (RON) and 85 (MON), as per DIN 51 607

DUCATI 900 SuperSport Engine performance And technical specification

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Filed Under (Ducati) by admin on 11-11-2010

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Displacement: 904 cc Bore: 92 mm Stroke: 68 mm Max. power: 75 hp at 7000 rpm Max. torque: 80 Nm at 5000 rpm Max. velocity: 220 km/h Pass-By noise: 82 dB(A) Homologation: 1992 Main Targets of Development Today’s motorcycle market requests more powerful engines, however, legislative noise and pollution limits are becoming more severe. In order to reduce development cost only small modifications were allowed. Entirely new designs of technical components (i.e. cylinder head) had to be avoided. In additon, the complete development had to be finished in a relatively short time of about three months. The most important targets of development were: better engine performance: – more max. power: +5 hp – more torque at low rpm lower noise emission: -2 dB(A) 80 dB(A) (89/235/CEE) change from carburettor to fuel injection system Figure 1, Ducati 900 SS
3 Engine performance calculation with WAVE A complete model of the new engine concept (fuel injection) with actual intake- and exhaust geometry allowed us to set up a reference engine-cycle-simulation model for further optimization. The most important parameter-variation during the cycle-studies to improve volumetric efficiency were: intake duct length valve timing constant or even lower exhaust backpressure Figure 2 shows the improvement in calculated engine performance due to different intake-duct length and modified valve timing. Figure 3 gives an example of accuracy of the calculation results compared with measured data of engine performance with new intake-duct length. Figure 4 illustrates the final engine performance with modified valve-timing, intake-duct length and new exhaust silencer. A comparison of measured performance data between the original and the redesigned engine gives shows the improvements in terms of maximum power and torque at low rpm.

Daytona 675 Motorcycle Race Kit Installation Manual

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Filed Under (Triumph) by admin on 29-10-2010

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Remove the existing cylinder head gasket in line with the procedures detailed in the Daytona 675 service manual. 2. Fit the chosen race kit cylinder head gasket following the procedures detailed in the Daytona 675 service manual. Caution The use of the following race kit cylinder head gaskets will require changes to the fuelling settings. To alter fuelling settings a third party programmable control unit will be required. Item Description Qty 1 Head gasket (t = 0.65mm) 1 1 Head gasket (t = 0.60mm) 1 1 * Page 7 of 29 © Triumph Designs Ltd 2007. Cams, Valve Spring & Sprocket Kits Parts Supplied Camshaft Inlet Kit – A9618055 Camshaft Exhaust Kit – A9618056 Valve Spring Kit – A9618058 Camshaft Sprocket Kit – A9618057 Warning The race kit must be fitted as a complete set. If it is not fitted as a complete set a failure may result which could cause loss of motorcycle control and an accident. Caution The use of the Camshaft, Valve spring & Sprocket race kits detailed below will require changes to the fuelling settings. To alter fuelling settings a third party programmable control unit will be required. 5 5 4 1 3 2 4 3 Item Description Qty 1 Cam assy, inlet, race 1 Item Description Qty 2 Cam assy, exhaust, race 1 Item Description Qty 3 Valve spring, 14.4id, race12 Item Description Qty 4 Sprocket, camshaft, 34T 2 5 Socket head cap screw, Encapsulated, M6x10 4
Page 8 of 29 © Triumph Designs Ltd 2007. NOTE •The standard inlet cam is 9.25mm max lift and 258.50o duration. The race kit inlet cam is 9.25mm max lift and 268.74o duration. •The standard exhaust cam is 8.5mm max lift and 246o duration. The race kit exhaust cam is 8.5mm max lift and 262.21o duration. •The race kit valve spring must be used in conjunction with the standard spring platforms and retainers. The fitted length of the race springs is the same as the standard spring. 1. The race kit valve springs should be assembled in the same manner as the standard valve springs. Follow the procedure detailed in section 3 of the Daytona 675 service manual. Ensure the springs are installed with the close wound, colour coded end of the springs facing downwards, towards the piston. 2. The race kit camshafts should be assembled in the same manner as the standard camshafts. Follow the procedure detailed in section 3 of the Daytona 675 service manual. 3. The race kit cam sprockets should be mounted and secured to the camshafts using the slotted holes in the sprocket. The slotted holes allow adjustment of the valve timing. The circular holes in the sprockets are for Triumph service tool T3880102 and should not be used to mount the sprockets to the camshafts. NOTE •No timing marks are included on the race sprockets. Race engines will typically have different depths skimmed off the cylinder head and, therefore require specific individual timing. 4. The camshafts should be timed using cam degreeing equipment which typically consists of a degree wheel, pointer, dial indicator and piston stop. Optimum cam timing will depend on the exact specification of the engine, but a recommended starting point is 104o IMOP (Inlet Maximum Opening Point) and 104o EMOP (Exhaust Maximum Opening Point). 5. Always check the inlet and exhaust piston to valve clearance for the timing selected to use, before running the engine. You must ensure both clearances are adequate. As a guide, the standard nominal piston to valve clearance is 1.3mm inlet & 1.5mm exhaust

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Bridgestone 350 SPECIFICATION AND SERVICE MANUAL

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Filed Under (Bridgestone) by admin on 03-12-2010

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Engine ( 1 ) Type : ( 2 ) Piston Displacement : ( 3 ) Bore & Stroke : ( 4 ) Compression Ratio : ( 5 ) Max. Brake Horse Power ( 6 ) Max. Torque : ( 7 ) Air Intake System : ( 8 ) Starting System : ( 9 ) Charging System : (10) Ignition System: (11) Ignition Timing: (12) Spark Plug: (13) Carburetor: (14) Engine Lubrication: (15) Fuel: (16) Transmission Oil: Performance ( 1 ) Max. Speed : ( 2 ) Climbing Ability : ( 3 ) Fuel Consumption : ( 4 ) Min. Turning Radius : ( 5 ) Acceleration : (Standing Start 1/4 mile) (Zero to 60 mph) : ( 6 ) Braking Distance : Frame and Suspension (1) Frame: (2) Front Suspension: (3) Rear Suspension: 2-stroke, Dual Cylinders 344.9cc (21.5 cu-inches) 61 mm × 59 mm (2.40 × 2.32 inches) 9.31:1 40 HP/7500 rpm 4.0 kg-m/7000 rpm Rotary disc valve Kick Starter A. C. Generator Contact breaker gap : 0.3 – 0.4 mm (0.012 – 0.016 inches) Battery (25+1-2) degrees before T.D.C. N.G.K. B-8H, Electrode gap : 0.6 mm (0.024 inches) Type AMAL VM 26 SC Venturi: 26 mm Main Jet No.: 130 Throttle Valve Cut Away: 2.0 Air Jet : 2.0 Adjustment of Needle Jet : 0.6 Pilot Jet: 22.5Pilot Air Screw Position: 2 turns out Needle Position: 3 2 cycle oil Regular Gasoline 1.5 liter (2/5 US gal.) in transmission case SAE No. 10W/30 in all seasons or SAE No. 30 in summer and SAE No. 20 in winter 100-110 mph 1 in 2 94 mpg/25 mph (40 km/litre at 40 km/h) 2.25 m (7.38 feet) 13.7 sec 5.2 sec (Less than 12m at 50 km/h) 39 feet, at 30 mph Pipe Frame, Cradle Type Telescopic Fork with Hydraulic Damper Swinging Arm with Hydraulic Damper
Technical Data 2 Transmission ( 1 ) Clutch : ( 2 ) Transmission : ( 3 ) Gear Ratio : Dimensions and Weight ( 1 ) Overall Length : ( 2 ) Overall Width : ( 3 ) Overall Height: ( 4 ) Saddle Height : ( 5 ) Wheelbase: ( 6 ) Road Clearance : ( 7 ) Tire Size (Front) : (Rear): ( 8 ) Tire Pressure (Front) : (Rear): ( 9 ) Caster : (10) Trail: (11) Banking Angle: (12) Net Weight: (13) Fuel Tank Capacity: (14) Oil Tank Capacity : Electrical Equipment ( 1 ) Head Light : ( 2 ) Tail Light : ( 3 ) Stop Light : ( 4 ) Speedometer Lamp : ( 5 ) Tachometer Lamp : ( 6 ) Neutral Indicator Lamp : ( 7 ) 5th Gear Indicator Lamp : ( 8 ) Headlight High Beam Lamp : ( 9 ) Battery : Manual, Multiple discs, Dry type Constant mesh 6-speeds Primary (Helical Gear) 1:3.095 Gear Box: 1st 1:2.46 2nd 1:1.647 3rd 1:1.25 4th 1:1.00 5th 1:0.852 6th 1:0.759 Secondary (Chain) : 1:2.40 Total Gear Ratio : 1st 1:18.27 2nd 1:12.23 3rd 1:9.29 4th 1:7.43 5th 1:6.33 6th 1:5.64 2,110 mm (83.1 inches) 825mm (32.5 inches) 1,115 mm (43.9 inches) 810mm (31.9 inches) 1,375 mm (54.1 inches) 145 mm (5.7 inches) 3.25-19 4 ply 3.25-19 4 ply 2.0kg/cm2 (28-30 lbs/in2) 2.2 kg/cm2 (30-32 lbs/in2 ) 63° 105 mm (4.15 inches) 46° 165 kg (363 lbs) 15 litre (3-4/5 US gal.) Including 3.2 litre (4/5 US gal.) reserve 2.5 litre (3/5 US gal.) 12V-35/30W 12V-7W 12V-23W 12V-3W 12V-3W 12V-3W

1998 YAMAHA YZF-R6 SERVICE MANUAL

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Filed Under (Yamaha) by admin on 25-11-2010

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Camshafts Drive system Camshaft cap inside diameter Camshaft journal diameter Camshaft-journal-to-camshaftcap clearance Intake camshaft lobe dimensions Measurement A Measurement B Measurement C Exhaust camshaft lobe dimensions Measurement A Measurement B Measurement C Max. camshaft runout Chain drive (right) 23.000 23.021 mm 22.967 22.980 mm 0.020 0.054 mm 33.05 33.15 mm 25.14 25.24 mm 7.81 8.01 mm 32.55 32.65 mm 25.07 25.17 mm 7.38 7.58 mm 0.08 mm 33.0 mm 25.09 mm 32.50 mm 25.02 mm 0.06 mm
2-5 ENGINE SPECIFICATIONS SPEC Head Diameter Face Width Seat Width Margin Thickness Item Standard Limit Timing chain Model/number of links Tensioning system RH2015/120 Automatic Valves, valve seats, valve guides Valve clearance (cold) Intake Exhaust Valve dimensions 0.11 0.20 mm 0.21 0.30 mm Valve head diameter A Intake Exhaust Valve face width B Intake Exhaust Valve seat width C Intake Exhaust Valve margin thickness D Intake Exhaust Valve stem diameter Intake Exhaust Valve guide inside diameter Intake Exhaust Valve-stem-to-valve-guide clearance Intake Exhaust Valve stem runout Valve seat width Intake Exhaust 24.9 25.1 mm 21.9 22.1 mm 1.14 1.98 mm 1.14 1.98 mm 0.9 1.1 mm 0.9 1.1 mm 0.6 0.8 mm 0.6 0.8 mm 3.975 3.990 mm 3.960 3.975 mm 4.000 4.012 mm 4.000 4.012 mm 0.010 0.037 mm 0.025 0.052 mm 0.9 1.1 mm 0.9 1.1 mm 1.6 mm 1.6 mm 0.5 mm 0.5 mm 3.950 mm 3.935 mm 4.042 mm 4.042 mm 0.08 mm 0.1 mm 0.04 mm 1.6 mm 1.6 mm
2-6 ENGINE SPECIFICATIONS SPEC Item Standard Limit Valve springs Free length Intake (inner) (outer) Exhaust Installed length (valve closed) Intake (inner) (outer) Exhaust Compressed spring force (installed) Intake (inner) (outer) Exhaust Spring tilt Intake (inner) (outer) Exhaust Winding direction (top view) Intake Exhaust 37.0 mm 38.4 mm 41.7 mm 30.0 mm 32.5 mm 36.1 mm 69 79 N (7.0 8.0 kgf) 114 132 N (11.6 13.4 kgf) 160 184 N (16.3 18.7 kgf) Clockwise Clockwise 35 mm 36.5 mm 39.5 mm 2.5/1.6 mm 2.5/1.7 mm 2.5/1.8 mm Cylinders Cylinder arrangement Bore stroke Compression ratio Bore Max. taper Max. out-of-round Forward-inclined, parallel 4-cylinder 65.5 45.5 mm 12.4 : 1 65.50 65.51 mm 0.05 mm 0.05 mm

Wangye WY250T SPECIFICATION AND USER MANUAL

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Filed Under (Wangye) by admin on 25-11-2010

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item Data Item Data L×W×H mm 2015×680×1210 Front Tyre T 130/160-13 Wheelbase mm 1350 Rear Tyre 110/180-10 Ground Clearance mm 101 Air Pressure of Fr tyre 200 kPa Dry weight kg 160kg Air Pressure of Rr tyre 250 kPa Max Load kg 150kg Transmission system CVT Turning angle of steering handle ≤48° Ratio 5.12~15.05 Brake base mm ≤7(30km/h) Engine Type 169MM Single Cylinder、4 stroke、 water-cooled Max Speed km/h ≥85km/h Bore×stroke mm 69×66.8 Consumption L/100km ≤3.1L/100km Displacement ml 249.8 Climb ability º ≥18 Clutch automatically centrifugal Light vertical angle -1.3% Fuel tank L 7 Starting system Electric Battery 12V 9Ah – 4 – Table 2 Item specification Item Specification Lubricative System Press & splash Ignition System CDI Rated Power 10.5kW/6500(r/min) Fuse 15 A Max Torque 17.6N.m/5000(r/min) Front light 12V 35W/35W×2 Compression ratio 10.01 ∶ Tail/stop light 12V P21/5W Spark Plug Model DPR7EA(NGK) 、D7RTC或DPR6EA License light 12V 5W Spark plug gap mm 0.6~0.7 mm Turning light 12V 10W×4 Gap of valve 0.1(cold) Fuel RQ90 above Idling speed (1500±150)r/min Gearbox oil SAE 80W/90 Engine oil SF SAE 10W/40 capacity of gear box 0.18L Capacity of engine oil 1.1L

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