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WILDFIRE WFH50-S2 Gas Scooter Owner's Manual

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Filed Under (Tips and Review) by admin on 21-11-2010

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Main Switches On Position: • Electrical circuits are switched on. The engine can be started and the key can not be removed. • Do not leave the main switch in the on position for an extended period of time if the engine is not running Off Position: • All electrical circuits are off and the engine is stopped. The key can be removed in this position. Steering Lock Position: • Turn the handlebars to the left as far as they will turn, turn the key to the lock position and remove. Steering Lock Position On Position Off Position Wildfire WFH50-S2 Maintenance Table The X indicates at how many miles you need to check the Item. Must change oil: change before riding, again at 500 miles and then 2500 or yearly which ever comes first. Capacities Fuel Capacity: 1 gallon Final drive oil capacity: 3.5 ounces Tire air pressure: Front 28 psi and rear 32 psi. ITEM 500 1000 20002500 3500 40004500 5000 60006500 Check Daily Engine Oil and Filter X X X X X X Gear Oil X X X X Valve Clearance X X Cam Chain X X Carburetor X X Air Cleaner Clean Every 1500 miles, Replace Every 3500 miles Fuel Filter Clean Every 1000 miles, Replace if Necessary Brake System X X X X X X X Drive Belt X Screws and Nuts X X X X X *When riding in a dusty environment, check and clean the air filter element more often. Battery • This scooter uses a sealed lead acid battery, it is unnecessary to check or add liquid. NOTE: Never open the electrolyte of a sealed battery. Remove the battery from the scooter and store separately in a well ventilated area when the scooter is not in operation for long periods of time Speedometer • Speed is measured in mph. Odometer • The total riding distance is indicated. Fuel gauge • The gauge indicates how much fuel is in the tank (the gauge does not work when the ignition switch is off). The needle moves from full “F” to empty “E” as your fuel decreases. Fill the tank with a good grade of 89-90 octane unleaded gasoline. High Beam Indicator LIght • The high beam light indicates that the high beam headlight is in use. NOTE: Apply the low beam to avoid obstructing the view of other drivers. Turn Signal Indication Light • The turn signals indicate that you are turning a chosen direction, push the button in the desired turning direction, it will return to the center, press the button in to turn off. Speedometer Odometer Turn Signal Indication Light High Beam Indication Light Fuel Gauge 4 General Safety Precaution • Scooters can be hazardous to operate. Please operate it with the following safety instruction. If you fail to take proper precautions, a collision or fall may quickly occur. If you have any questions as to the operating condition of your scooter, turn off the engine and walk your scooter. These scooters should be ridden by persons with good vision, balance, coordination, reflex, strength and decision making capability. • Please read this manual and all safety labels carefully, and follow correct operating procedures. • Before each time you ride make sure that the brakes work properly. • Never operate your scooter without wearing proper safety equipment that includes helmet, shoes, etc… • Never operate your scooter under influence of alcohol or drugs. • Always ride with both hands on the handle bars. • Never operate at excessive speeds. Proper speed is determined by terrain, visibility, operating condition and experience. • Never attempt wheelies, jumps or other stunts. • Always inspect your scooter prior to each use to make sure all bolts are tight, and is in safe operating condition.

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Honda CBR 400RR Service and Repair Manual

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Filed Under (Honda) by admin on 16-12-2011

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Once you have found al1 the identification nurnbers, record thern for reference when nbuying parts. Since the rnanufacturers change specifications, parts and vendors (cornpanies that rnanufacture various cornponents on the
rnachine), providing the ID nurnbers is the only av to be reasonablv sure that vou are buvina Model, c ~ d e and
production year CBR400RR-J (1988) CBR400RR-K (1 989) CBR400RR-L (t990 and 91) CBR400RR-N (1992 and 93) CBR400RR-R (1 994-on) , the correct parts. Whenever possible, take the worn pari to the dealer so direct cornparison with the new cornponent can be rnade. Along the trail frorn the rnanufacturer to the parts shelf, there are nurnerous places that the part can end up with the wrong nurnber or be listed incorrectly. The two places to purchase new parts for
your rnotorcycle – the accessory shop and the rnotorcycle dealer – differ in the type of parts they carry. While dealers can obtain virtually every part for your rnotorcycle, the accessory shop is usually lirnited to norrnal high wear iterns such as shock absorbers, tune-up parts, various engine gaskets, cables, chains, brake parts, etc. Rarely will an accessory outlet have rnajor suspension cornponents, cylinders, transrnission gears, or cases. Used parts can be obtained for roughly half the price of new ones, but you can’t always be sure of what you’re getting. Once again, take your worn part to the breaker for direct cornparison. Whetherhu~ng new, used or rebuilt parts, the best course is to dea1 directly with sorneone who specialises in parts for your particular rnake. Frame nwnber NC23-1020001 t0 1036454 NC23 t090001 t0 10981 16 NC29-1000001 to 101 0598 NC29-1050001 on NC29-l t00001 on Unofficial (grey) imports
All CBR400RR rnodels in the LIK are unofficial (grey) irnports frorn Japan. The rnajority are second-hand rnachines and are allocated age-related licence plates for UK use (the licence plate letter reflects the production year in Japan), although new CBRs are allocated current year UK registration letter plates. Cornrnon changes rnade prior to sale in the UK are the disabling of the rev-lirniter device (or more correctly ‘speed-lirniter’ device), which is fitted to cornply with Japanese rnarket regulations. The device is located inthe speedorneter head and is linked to th

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YAMAHA XVS1100 (L) SERVICE MANUAL

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Filed Under (Yamaha) by admin on 07-11-2010

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GENERAL INFORMATION MOTORCYCLE IDENTIFICATION EB100010 VEHICLE IDENTIFICATION NUMBER The vehicle identification number 1 is stamped into the right side of the steering head. MODEL LABEL The model label 1 is affixed to the frame. This information will be needed to order spare parts. 1-2 IMPORTANT INFORMATION GEN INFO EB101000 IMPORTANT INFORMATION PREPARATION FOR REMOVAL PROCE- DURES 1. Remove all dirt, mud, dust and foreign material before removal and disassembly. 2. Use proper tools and cleaning equipment. Refer to the “SPECIAL TOOLS” section. 3. When disassembling the machine, always keep mated parts together. This includes gears, cylinders, pistons and other parts that have been “mated” through normal wear. Mated parts must always be reused or replaced as an assembly. 4. During machine disassembly, clean all parts and place them in trays in the order of disassembly. This will speed up assembly and allow for the correct installation of all parts. 5. Keep all parts away from any source of fire. EB101010 REPLACEMENT PARTS 1. Use only genuine Yamaha parts for all replacements. Use oil and grease recommended by Yamaha for all lubrication jobs. Other brands may be similar in function and appearance, but inferior in quality. EB101020 GASKETS, OIL SEALS AND O-RINGS 1. Replace all gaskets, seals and O-rings when overhauling the engine. All gasket surfaces, oil seal lips and O-rings must be cleaned. 2. Properly oil all mating parts and bearings during reassembly. Apply grease to the oil seal lips. 1-3 IMPORTANT INFORMATION GEN INFO CAUTION: EB101030 LOCK WASHERS/PLATES AND COTTER PINS 1. Replace all lock washers/plates 1 and cotter pins after removal. Bend lock tabs along the bolt or nut flats after the bolt or nut has been tightened to specification

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YAMAHA XVS 650AK (C) SERVICE MANUAL

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Filed Under (Yamaha) by admin on 26-04-2011

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IMPORTANT INFORMATION N 300-008 300-016 EB101000 IMPORTANT INFORMATION PREPARATION FOR REMOVAL PROCEDURES 1.Remove all dirt, mud, dust and foreign material before removal and disassembly. 2.Use proper tools and cleaning equipment. Refer to the “SPEClAL TOOLS” section. 3.When disassembling the machine, always keep mated parts together. This includes gears, cylinders, pistons and other parts that have been “mated” through normal wear. Mated parts must always be reused or replaced as an assembly. 4.During machine disassembly, clean all parts and place them in trays in the order of disassembly. This will speed up assem~ bly and allow for the correct installation of all parts. 5.Keep all parts away f REPLACEMENT PARTS 1.Use only genuine Yamaha parts for all replacements. Use oil and grease recom- mended by Yamaha for all lubrication jobs. Other brands may be similar in function and appearance, but inferior in quality. E8101020 GASKETS, OIL SEALS AND O-RINGS 1.Replace all gaskets, seals and O-rings when overhauling the engine. All gasket surfaces, oil seal lips and O-rings must be cleaned. 2.Properly oil all mating parts and bearings during reassembly. Apply grease to the oil seal lips. Page 18 IMPORTANT INFORMATION I 1 T33? WASHERS/PLATES AND COTTER PINS BEARINGS AND OIL SEALS 1.lnstall bearings and oil seals so that the manufacturer’s marks or numbers are visible. When installing oil seals, apply a light coating of  lightweight lithium base grease to the seal lips. Oil bearings liberally when installing, if appropriate. (D Oil seal Do not use compressed air to spin the bear ings dry. This will damage the bearing sur faces. (D Bearing

2002 YAMAHA BT 1100 SERVICE MANUAL

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Filed Under (Yamaha) by admin on 29-11-2010

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1. Remove all dirt, mud, dust and foreign material before removal and disassembly. 2. Use proper tools and cleaning equipment. Refer to the “SPECIALTOOLS” section. 3. When disassembling the machine, always keep mated parts together. This includes gears, cylinders, pistons and other parts that have been “mated” through normal wear. Mated parts must always be reused or replaced as an assembly. 4. During machine disassembly, clean all parts and place them in trays in the order of disassembly. This will speed up assembly and allow for the correct installation of all parts. 5. Keep all parts away from any source of fire. EB101010 REPLACEMENT PARTS 1. Use only genuine Yamaha parts for all replacements. Use oil and grease recommended by Yamaha for all lubrication jobs. Other brands may be similar in function and appearance, but inferior in quality. EB101020 GASKETS, OIL SEALS AND O-RINGS 1. Replace all gaskets, seals and O-rings when overhauling the engine. All gasket surfaces, oil seal lips and O-rings must be cleaned. 2. Properly oil all mating parts and bearings during reassembly. Apply grease to the oil seal lips.
GEN INFO IMPORTANT INFORMATION 1-3 EB101030 LOCK WASHERS/PLATES AND COTTER PINS 1. Replace all lock washers/plates 1and cotter pins after removal. Bend lock tabs along the bolt or nut flats after the bolt or nut has been tightened to specification. EB101040 BEARINGS AND OIL SEALS 1. Install bearings and oil seals so that the manufacturer’s marks or numbers are visible. When installing oil seals, apply a light coating of lightweight lithium base grease to the seal lips. Oil bearings liberally when installing, if appropriate. 1Oil seal Do not use compressed air to spin the bearings dry. This will damage the bearing sur- faces. 1Bearing CAUTION: EB101050 CIRCLIPS 1. Check all circlips carefully before reassembly. Always replace piston pin clips after one use. Replace distorted circlips. When installing a circlip 1, make sure that the sharp-edged corner 2is positioned opposite the thrust 3 it receives. See sectional view

Harley Davidson Shift leverbracket INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 24-03-2012

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Installation of any parts should be performed by a qualified, trained mechanic. • All parts included in the Rocker Boards™Conversion Kit are intended to be used as sold. Modification of any part will void all warranties. • Installation should be performed on a motorcycle that is completely cool to avoid burns or other injuries. • Refer to a specific authorized Harley-Davidson service manual for correct disassembly and reassembly procedures for any parts that need to be removed to facilitate installation. • Motorcycle exhaust fumes are toxic and poisonous and must not be inhaled. Always run motorcycle in a well-ventilated area. • Do not perform any installation steps under the influence of alcohol, drugs, or if feeling fatigued. Warranty Briggs Made Cycle Parts, Inc. Rocker Boards™and all parts included in the conversion kit are warranted to the original purchaser to be free of manufacturing defects in materials and workmanship for a period of one (1) year from the original date of purchase. Any part that fails to conform to these conditions, will be repaired or replaced at the discretion of Briggs Made Cycle Parts, Inc. upon receipt of the defective part within the one year warranty period. In the event a part has been rendered defective, Briggs Made Cycle Parts, Inc. must be notified prior to the return of the defective part. Briggs Made Cycle Parts, Inc. will not be liable for any consequential or incidental damages resulting from the failure of any part, the breach of any warranties, the failure to deliver, delay in delivery or any other breach of duty between Briggs Made Cycle Parts, Inc. and a customer

YAMAHA YW50X SERVICE MANUAL

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Filed Under (Yamaha) by admin on 25-11-2010

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1. Before removal and disassembly, remove all dirt, mud, dust and foreign material. 2. Use only the proper tools and cleaning equipment. Refer to the “SPECIAL TOOLS”. 3. When disassembling, always keep mated parts together. This includes gears, cylinders, pistons and other parts that have been “mated” through normal wear. Mated parts must always be reused or replaced as an assembly. 4. During disassembly, clean all of the parts and place them in trays in the order of disassembly. This will speed up assembly and allow for the correct installation of all parts. 5. Keep all parts away from any source of fire. EAS00021 REPLACEMENT PARTS Use only genuine Yamaha parts for all replacements. Use oil and grease recommended by Yamaha for all lubrication jobs. Other brands may be similar in function and appearance, but inferior in quality. EAS00022 GASKETS, OIL SEALS AND O-RINGS 1. When overhauling the engine, replace all gaskets, seals and O-rings. All gasket surfaces, oil seal lips and O-rings must be cleaned. 2. During reassembly, properly oil all mating parts and bearings and lubricate the oil seal lips with grease.
1-3 GEN INFO IMPORTANT INFORMATION EAS00023 LOCK WASHERS/PLATES AND COTTER PINS After removal, replace all lock washers/plates 1 and cotter pins. After the bolt or nut has been tightened to specification, bend the lock tabs along a flat of the bolt or nut. EAS00024 BEARINGS AND OIL SEALS Install bearings and oil seals so that the manufacturer’s marks or numbers are visible. When installing oil seals, lubricate the oil seal lips with a light coat of lithium-soap-based grease. Oil bearings liberally when installing, if appropriate. 1 Oil seal c C Do not spin the bearing with compressed air because this will damage the bearing surfaces. 1 Bearing

Triumph Bonneville America And Speedmaster The Freak Installation Instructions and Parts List

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Filed Under (Triumph) by admin on 29-10-2010

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INSTALLATION In order to install The Freak, the factory air-box must be removed. Because of it’s design, the factory air-box is not an item that is easily removed. There are several parts that must be removed in order to get the air-box out of the bike in one piece. We recommend using the following method to remove your air box without having to cut it into smaller pieces in order to get it out of the frame. 1. PARTS REMOVAL In order to gain access to the air-box, it is necessary to remove certain parts of the motorcycle to gain access to the air-box area of the frame. Removing the following parts should be the first steps you take. A. Seats – Remove both seats starting with the passenger pillion, if applicable. B. Side cover and grommets – Remove the plastic side cover on the right side (throttle side) of your motorcycle. This is the faux oil-tank cover that has the name of your bike on it. Underneath the side cover there are three rubber grommets (1 on the frame tab, and two on the air-box) that support the side cover. Remove the two that are on the air-box and leave the one on the frame. You will attach the two that you removed to the right side bracket in Section 4C . C. Faux air filter covers – On the right side of the bike, remove the chrome faux air filter covers, by removing the one allen head screw that holds it onto the air-box. On the left hand side (clutch side) remove the faux air filter cover in the same manner, you removed the one on the right. D. Plastic shrouds – on the left side, remove the black plastic air-box shroud, by removing the two allen head screws holding it in place. Then remove the plastic shroud covering your fuse box (this is the piece that surrounds your ignition terminal next to the battery). E. Battery – Remove the battery by unscrewing the torx-head bolt that holds the chrome bracket in place. Remove the chrome bracket and the black plastic cap. Tilt the battery out of the box with the top towards you. Disconnect both battery terminal connectors, negative (-) terminal first. Remove the battery. F. Battery box – Remove the two bolts that hold the battery box to the frame. Pull the battery box out as far as you can, then remove the the ignition terminal from the battery box, by removing the two allen screws that hold it in place from the back. Next, remove the fuse box from the battery box, by pushing it out from the back. It is not necessary to disconnect any of the wiring going to the fuse box, or the ignition terminal. G. Rear fender – Remove the rear fender, by first disconnecting the taillight wires. Follow the wires from the tail light assembly on the inside of the rear fender (left side) towards the front of the bike until you come to the box connector. Disconnect the tail light wires at this connector, being careful not to break it. Once the wiring is disconnected, remove the 6 bolts that hold it to the struts. Have someone hold the fender for you while you are removing all of the bolts so that it does not drop once the bolts are removed. Slide the fender out the rear of the bike. 2. PREPARE THE MOTORCYCLE FOR AIR-BOX REMOVAL To remove the factory air-box without damaging it, it is necessary to lift the bike. We recommend the use of a multi-position ATV/motorcycle jack with a minimum lift height of 10″. A. Setting up the lift – Place the lift under your bike and secure your bike to the lift according to the lift manufacturer’s instructions. B. Raise slightly – Lift the motorcycle to the point where the rear springs are without tension, but NOT to where the rear tire is off the ground. C. Remove the rear springs – Take off each of the rear springs by removing the the two bolts on each spring. Once all the bolts are removed gently pull the springs out off of the studs. If they do not pull off easily, you can raise or lower the bike slightly with the lift to ease tension on the spring. Remember, you should not have the rear tire off the ground at this point. The bike should only be raised enough to relax the tension in the springs. D. Remove the mufflers – Remove the mufflers by loosening the clamp at the exhaust header, and by removing the rear foot peg hangers. If the mufflers are not removed, they can become damaged by the axles in Section 2H . E. Disconnect the carburetors – With a small flathead screwdriver, pull the retainer springs out of the channel of the carburetor intake tubes (the two large black tubes coming from the air box into the back of each carburetor), and simply push them towards the air box off of the carbs

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Wildfire WFH 150-T Touring Scooter Specification And Owner's Manual

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Filed Under (Wildfire) by admin on 29-11-2010

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Engine Oil Replacement • Replace the engine oil after the first 50 miles or 1 hour with 5w50, 10w50 or 15W50 synthetic engine oil. Then replace again every 1,500 miles or 1 each year. Check oil level every 500 miles, add oil if needed. Changing the Engine Oil (1).Warm up the engine for a few minutes. (2).Stop the engine. (3). Place scooter on center stand. (4).Place an oil pan under the engine and remove the dipstick. (5).Remove the drain plug and drain the oil. Reach in drain hole, pull out filter clean and reinstall, after all oil drains out. (6).Reinstall drain plug. (7). Fill the engine with oil until the level is in the designated area on the dipstick. (8).Start the engine and check for oil leaks. If a leak is found stop the engine immediately and look for cause. Rear Wheel Oil Replacement • Replace the gear oil after the first 500 miles with 5W/50 synthetic engine oil. Replace the gear oil again every 4 months or every 2000 miles. • Replacing the Gear Oil (1).Put the scooter on the center stand (please see photo below) . (2).Place an oil pan under the gear case (please see photo below) . (3).Remove the oil filler bolt and the drain plug to drain the oil (please see photo below) . (4).Reinstall and tighten the drain plug. (5).Fill the gear case with oil (please see photo below) . (6).Reinstall the oil filler bolt. (7).Check for oil leakage. Cleaning Air Cleaner Be sure to check the air cleaner regularly. (1).Place the scooter on the center stand. (2).Unscrew and remove the left side panel. (3).Remove the air cleaner cover by removing the screws. (4).Take out the air cleaner by removing the screws. (5).Remove the air cleaner element and wash it gently, but thoroughly in solvent. Replace if damaged. (6).Squeeze out the excess solvent and dry it. (7).Apply oil to the entire surface of the air cleaner and squeeze out the excess oil. It should be damp but not dripping. (8).Install the air cleaner, cleaner cover, and left side panel. center stand 1 oil pan 2 3 oil drain plug oil pan 5 Main Switches On Position: • Electrical circuits are switched on. The engine can be started and the key can not be removed.

URAL motorcycles Installation and Removal Manual

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Filed Under (Ural) by admin on 02-11-2010

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The Repair Manual provides information on setup, tune-ups, servicing, diagnosing problems, removing and installing components (otherwise referred to as “assembly units”), overhauling components, adjusting repaired components, and testing the repaired motorcycle. The increasing competition in the motorcycle market requires, more than ever, careful attending to the customer in order to assure the owner satisfaction with one’s motorcycle and to maintain customer confidence in the dealer and factory. It is important to repair the client’s vehicles correctly in a well organized and clean repair shop equipped with all necessary tools and parts. In such an environment, and having been trained at the technical training course, a repair technician will prove to be competent and efficient. Repairs on the engine and transmission especially, should be carried out in dust-free places. During breaks, disassembled transmissions and openings leading to the inner engine parts or lubrication holes should be protected from dust by clean rags. Valves, valve springs, spring retainers, rockers, pushrods, tappets, pistons, connecting rods and bearings should be put away in suitable boxes. Disassembled parts have to be cleaned and thoroughly checked for the following: Sliding and rolling surfaces for wear and freedom from scoring marks, all metal parts, particularly castings, tempered parts and welded joints as well for cracks and corrosion, and rubber parts for suitableness. As a rule, all gaskets and tab washers are to replaced upon reassembling. When disassembling parts, attention has to be paid to the arrangement of lock-washers on screws and nuts, spacing washers, gaskets, rubber mounts and so on. If necessary, mark mating parts in order to guarantee correct assembly.

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