Filed Under (Tips and Review) by admin on 21-11-2010
Main Switches On Position: • Electrical circuits are switched on. The engine can be started and the key can not be removed. • Do not leave the main switch in the on position for an extended period of time if the engine is not running Off Position: • All electrical circuits are off and the engine is stopped. The key can be removed in this position. Steering Lock Position: • Turn the handlebars to the left as far as they will turn, turn the key to the lock position and remove. Steering Lock Position On Position Off Position Wildfire WFH50-S2 Maintenance Table The X indicates at how many miles you need to check the Item. Must change oil: change before riding, again at 500 miles and then 2500 or yearly which ever comes first. Capacities Fuel Capacity: 1 gallon Final drive oil capacity: 3.5 ounces Tire air pressure: Front 28 psi and rear 32 psi. ITEM 500 1000 20002500 3500 40004500 5000 60006500 Check Daily Engine Oil and Filter X X X X X X Gear Oil X X X X Valve Clearance X X Cam Chain X X Carburetor X X Air Cleaner Clean Every 1500 miles, Replace Every 3500 miles Fuel Filter Clean Every 1000 miles, Replace if Necessary Brake System X X X X X X X Drive Belt X Screws and Nuts X X X X X *When riding in a dusty environment, check and clean the air filter element more often. Battery • This scooter uses a sealed lead acid battery, it is unnecessary to check or add liquid. NOTE: Never open the electrolyte of a sealed battery. Remove the battery from the scooter and store separately in a well ventilated area when the scooter is not in operation for long periods of time Speedometer • Speed is measured in mph. Odometer • The total riding distance is indicated. Fuel gauge • The gauge indicates how much fuel is in the tank (the gauge does not work when the ignition switch is off). The needle moves from full “F” to empty “E” as your fuel decreases. Fill the tank with a good grade of 89-90 octane unleaded gasoline. High Beam Indicator LIght • The high beam light indicates that the high beam headlight is in use. NOTE: Apply the low beam to avoid obstructing the view of other drivers. Turn Signal Indication Light • The turn signals indicate that you are turning a chosen direction, push the button in the desired turning direction, it will return to the center, press the button in to turn off. Speedometer Odometer Turn Signal Indication Light High Beam Indication Light Fuel Gauge 4 General Safety Precaution • Scooters can be hazardous to operate. Please operate it with the following safety instruction. If you fail to take proper precautions, a collision or fall may quickly occur. If you have any questions as to the operating condition of your scooter, turn off the engine and walk your scooter. These scooters should be ridden by persons with good vision, balance, coordination, reflex, strength and decision making capability. • Please read this manual and all safety labels carefully, and follow correct operating procedures. • Before each time you ride make sure that the brakes work properly. • Never operate your scooter without wearing proper safety equipment that includes helmet, shoes, etc… • Never operate your scooter under influence of alcohol or drugs. • Always ride with both hands on the handle bars. • Never operate at excessive speeds. Proper speed is determined by terrain, visibility, operating condition and experience. • Never attempt wheelies, jumps or other stunts. • Always inspect your scooter prior to each use to make sure all bolts are tight, and is in safe operating condition.
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Filed Under (Wildfire) by admin on 29-11-2010
Engine Oil Replacement • Replace the engine oil after the first 50 miles or 1 hour with 5w50, 10w50 or 15W50 synthetic engine oil. Then replace again every 1,500 miles or 1 each year. Check oil level every 500 miles, add oil if needed. Changing the Engine Oil (1).Warm up the engine for a few minutes. (2).Stop the engine. (3). Place scooter on center stand. (4).Place an oil pan under the engine and remove the dipstick. (5).Remove the drain plug and drain the oil. Reach in drain hole, pull out filter clean and reinstall, after all oil drains out. (6).Reinstall drain plug. (7). Fill the engine with oil until the level is in the designated area on the dipstick. (8).Start the engine and check for oil leaks. If a leak is found stop the engine immediately and look for cause. Rear Wheel Oil Replacement • Replace the gear oil after the first 500 miles with 5W/50 synthetic engine oil. Replace the gear oil again every 4 months or every 2000 miles. • Replacing the Gear Oil (1).Put the scooter on the center stand (please see photo below) . (2).Place an oil pan under the gear case (please see photo below) . (3).Remove the oil filler bolt and the drain plug to drain the oil (please see photo below) . (4).Reinstall and tighten the drain plug. (5).Fill the gear case with oil (please see photo below) . (6).Reinstall the oil filler bolt. (7).Check for oil leakage. Cleaning Air Cleaner Be sure to check the air cleaner regularly. (1).Place the scooter on the center stand. (2).Unscrew and remove the left side panel. (3).Remove the air cleaner cover by removing the screws. (4).Take out the air cleaner by removing the screws. (5).Remove the air cleaner element and wash it gently, but thoroughly in solvent. Replace if damaged. (6).Squeeze out the excess solvent and dry it. (7).Apply oil to the entire surface of the air cleaner and squeeze out the excess oil. It should be damp but not dripping. (8).Install the air cleaner, cleaner cover, and left side panel. center stand 1 oil pan 2 3 oil drain plug oil pan 5 Main Switches On Position: • Electrical circuits are switched on. The engine can be started and the key can not be removed.
Filed Under (Aprilia) by admin on 26-11-2010
CHANGING ENGINE OIL CAUTION In case of oil leakage or malfunctions, contact an Aprilia Authorised Dealer . Do not dispose of oil in the environ- ment. Dispose of engine oil – stored in a sealed container – through the nearest waste oil reclamation firm or through the supplier. Carefully read page 34 (MAINTE- NANCE) To change engien oil: ◆ Ride for a few kilometres until engine reaches the operating temperature, then stop the engine. ◆ Position a graduated container (1), under the drain plug (2). ◆ Loosen oil filler plug (4) and drain plug (2). ◆ Let oil flow out of the sump. ◆ Loosen oil filter (3) and carefully clean it. ◆ Refit the filter and tighten fully. ◆ Tighten drain plug (2) and pour recommended oil into filler plug (4), see page 58 (LUBRICANT CHART). ◆ Tighten the filler plug. CAUTION Carefully tighten filler and drain plugs and ensure oil does not leak out. Periodically check for leaks at the casing cover gasket. Do not use the vehicle with insufficient lubrication or with contaminated or unsuitable lubricants, since this would cause early wear of the moving parts and may also cause irreparable failures Fluid reservoir (1) is under rear right wheelhouse. CAUTION Position the vehicle on firm and flat ground. ◆ Make sure that the fluid contained in the reservoir exceeds the ” MIN ” mark stamped on the reservoir. MIN = minimum level. WARNING Do not use the vehicle if the braking system is leaking fluid. CAUTION Do not use the vehicle if the fluid is below the “MIN” mark. 1
27 use and maintenance Quasar 50 – 100 – 125 – 180 CAUTION Brake fluid level decreases as the brake pads wear down. Should the level be too low: ◆ Check the brake discs and pads for wear, see page 27 (CHECKING THE BRAKE PADS FOR WEAR) If the pads and/or the disc do not need re- placing: ◆ Contact an Aprilia Authorised Dealer that will top up the fluid. WARNING Check the brake for proper operation. When the brake lever has exceeding travel or if you notice a loss of braking, contact an Aprilia Authorised Dealer . The braking system may need bleed- ing. CHECKING THE BRAKE PADS FOR WEAR Carefully read page 26 (BRAKE FLUID – recommendations) , page 26 (DISC BRAKES) and page 34 (MAINTE- NANCE). Periodically check brake pad wear. The rate at which brake pads will wear depends on vehicle usage, riding style and road surface condition. Outlined below is a quick brake pad inspection procedure: ◆ Visually check between brake disc and pads, check both pads (1) looking from the bottom at the rear end. ◆ Should friction material (of even one pad only) be worn down to 1.5 mm of thickness, have both pads replaced
Filed Under (Piaggio) by admin on 28-10-2010
1. Secure scooter inastableupright position. 2. Attach bracket E to underside of scooter frame -Forward cross brace on E attaches to existing holes on underside of scooter frame. Secure bracket E with new bolts provided. -Ensure bracket E is square with scooter and locate two rear holes on bracket E . Two rear holes on E will align with scooter frame rear cross brace. Drill 3/8 inch holes incross brace to align with rear holes on bracket E . Attach with bolts provided. 3. Attach top of bracket C (left) / D (right) to outside of rear shock mount using new bolt provided. NOTE: A shorter bracket Dis included and required on some MP3250 models. 4. Attach axles and wheels to MiniTrikeframe and orient frame in position behind scooter. 5. Attach bottom of C/D to rear mounting plate on Mini Trike frame
Filed Under (Tips and Review) by admin on 26-11-2010
l Output: 250W l Voltage: 24V DC l Rated current: 14.0A l Non-loading rotate speed: 3350±5% l Rated rotate speed: 2500 RPM l Rated torsion: 0.90 Battery l 12V 12Ah/5hr x (2) Qty l Sealed lead acid FEATURES & SPECIFICATIONS Performance l Maximum speed: 11 MPH l Range: Nine (9) miles l Incline rating: 40 l Net Weight: 45 lbs. l Maximum load cap.: 178 lbs. Tires l Tire Size: 2 1/4″ x 12 1/2″ l Tire Pressure: 45-50 PSI Key Ignition Headlight Turn Signals Turn Signals Brake Light Mag Wheels Footrests Working Gauges Quick Connect Charging 3
4 l One (1) SCOOT – N – GO™ l User/assembly manual l Tool kit containing 2 open ended wrenches, combination Phillips/Flathead head screwdriver l Spare fuses (30 Amp x 3 qty) l 24V Battery charger . Remove scooter from carton and all protective materials from the unit. 2. Use tool kit provided for installation FRONT WHEEL INSTALLATION: 1. Place wheel (D) in the center of the forks 2. Insert one (1) spacer (C) between wheel (D) and fork 3. Carefully insert axle (E) through fork, spacer (C), and wheel (D) 4.Insert one (1) spacer (C) on opposite side between fork and wheel (D) 5. Continue to insert axle (E) through fork on opposite side 6. Place washers (B) and nuts (A) on both ends of axle and tighten with open ended wrench provided in the tool kit. 7. Check nuts are tight and wheel moves freely Parts Needed A Nut Qty- 2 Lockwasher Qty- 2 B Spacer/ Bearing-holder Qty- 2 C D Front Wheel Qty- 1 E Axle Qty- 1 *Photos are not to scale Spacer Spacer Axle Washer Washer Nut Nut
10 ASSEMBLY INSTRUCTIONS HANDLEBARS INSTALLATION: 1. Insert handlebar post through tightening clamp 2. Insert the top of the fork base into bottom of handlebar post. 3. Line up handlebars and front wheel 4. Slide tightening clamp down to open end of fork base 5. Insert bolt and hand tightening nut into clamp and tighten. 6. Be sure that handlebars and wheel move at the same time
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Filed Under (Vespa) by admin on 11-11-2010
Engine: Single cylinder, two-stroke, with reverse flow scavenge and high volumetric efficiency. Flat cast iron cylinder and pressure die ; cast, special aluminium alloy cylinder head. High strength, steel con. rod connected, trough a row of rollers, with the crankshaft which is built of three parts. Bore 57 min. (2.24°) Stroke 57 mm. (2.24″) Displacement 145.55 cc. (8.82 cu in.) Compression ratio 7 to 1 Starting: By means of kick-starter, right hand side of scooter. Transmission: Directly from engine to rear wheel through clutch, cush drive and gear box. . Fig. 02 – VESPA controls 1 – Fuel cock 2 – Throttle control grip 3 – Clutch control lever 4 – Front brake lever 5 – Horn 6 – Horn button 7 – Dimmer switch 8 – Gear change twistgrip 9 – Contact key 10 – Rear broke pedal 11 -Kick- starter 12 – Choke ro Gear change: 4 – speed drive with mesh gears in oil bath. Its adjustable twistgrip control is coupled with that of the clutch, on left hand side of handlebars (fig. 2). Clutch: Wet type; steel plates with cork inserts. Control by lever, on left hand side of handlebars, and adjustable cable. Ignition: By 6-pole flywheel magneto. Separated ignition coil with primary circuit fed by another coil inside the flywheel magneto. Lighting and horn: By flywheel magneto, with a. c. directly feeding head lamp (double filament bulb, 6 v, 25/25 w), and tail lamp, 6 v, 5w, when the switch is in position “2″. The town light (6 v, 3 w), tail lamp, STOP light and horn are fed by the 12 Ah battery, which is constantly re-charged through a metallic rectifier and impedance, when the key of the switch is in either position “0″ or “1″ (see Fig. 3). Frame: of special, thick steel sheet, pressed and spot welded, with streamlined monocoque type structure. Suspension: Front: stub axle and swinging hub with variable rate coil spring and double action hydraulic damper. Rear: swinging bracket for engine and wheel, with variable rate coil sprang and co-axial double action hydraulic damper.
Filed Under (Uncategorized) by admin on 26-11-2010
• Check before Riding • Make sure the brakes work properly and adjust if necessary. • Check all nuts and bolts for tightness. • Make sure that the gas tank is full. • Check tire pressure. • Check all gauges. • Check and make sure that all of the lights are working properly, headlight, taillight, turn signal etc. • Check the engine oil. STARTING, RIDING, STOPPING AND PARKING Before starting, put the kickstand up. • Practice in an empty area away from people and vehicles. • Always remember to obey your local and state laws and regulations. • Be sure your bike has fuel and oil. • Be sure the bike is in neutral. • Apply the rear brake. • Turn the key on. • Press the electric start button. • After engine warms up, push the choke 1/4 in then 1/2 in and in 1 minute completely off. • If the engine is warm it should start without choking. • For a cold engine, let the engine idle for 1-3 minutes before driving, then begin to turn the choke off. • Never exceed 4 seconds when engaging the starter. • Release the button immediately after the engine starts. • Do not apply the key while the engine is running, it can cause damage to the starter. • Sit on the bike keeping one foot on the ground for stability, release the clutch by pulling in the lever, shift bike into first gear by using the foot shifter. • Apply the throttle gradually as you release the clutch lever slowly until the clutch engages. • To shift into the next gear release the throttle pull the clutch lever in and shift into the next gear, after you shift, gradually apply the throttle and slowly release the clutch. • Use this sequence when shifting to all gears. • Only put your feet on the ground when coming to a stop. • When coming to a stop decrease your speed by releasing the throttle and applying the brakes and the clutch, if the tire skids release the brake and reapply. • Parking: Put your kick stand down. Park away from pedestrians. NOTE: The muffler and exhaust pipe are h
Filed Under (Bajaj) by admin on 26-11-2010
Engine oil level a) Check for leaks b) Tighten filler cap securely. c) Add oil if required. 2. Fuel level a) Add fuel as necessary. b) Do not overfill (no fuel in the filler neck). c) Do not mix oil with gas. d) Replace cap tightly. e) Do not refuel a hot engine. Allow engine to cool before adding fuel. 3. Warning decals a) Make sure all warning decals are legible and securely attached. b) Replace as necessary. 4. Tires a) Ensure that both tires have at least 1/8 in. tread depth at center. b) Both tires must be inflated to the pressure indicated on the tire sidewalls. c) Replace the tires id tread height is less then 1/8 in. at the center of tires. 5. Drive chain a) Check condition and tension. b) Lubricate and adjust tension as necessary. 6. Throttle a) Check for smooth operation. Make sure the throttle “snaps” back to idle. b) Check for frayed cable or damaged cable housing. Replace damaged cable. c) Check for mud, debris and ice in the throttle cable/mechanism. Clean out any contamination.
Filed Under (Kymco) by admin on 04-05-2012
Refer to diagram for bracket identification 1. Place scooter in a secure upright position. 2. Remove center stand and underseat storage compartment 3. Attach bracket E to center stand mounting brackets using new bolts provided 4. Use jack underneath scooter to support scooter weight and remove left rear shock bolts. 5. Attach bracket C (left) to top of left rear shock tower using new bolt provided. Insert bolt through bracket, top of rear shock, and thread into shock tower. Reattach left lower shock bolt and tighten at this time. 6. Remove right rear shock bolts and attach bracket D (right) to top of right rear shock tower using new bolt provided. Insert bolt through bracket, top of rear shock, and thread into shock tower. Reattach right lower shock bolt and tighten at this time. 7. Ensure shock bolts are replaced and remove jack from step 4. 8. Attach wheels and axles to MiniTrike frame and carefully position in proper relation behind scooter. 9. Attach bottom of brackets C/D to rear mounting plate on MiniTrike frame 10. Attach brackets A (left) / B (right) to forward mounting points on MiniTrike frame.
Filed Under (Suzuki) by admin on 17-02-2012
installation Checklist Review entire installation manual Remove side/rear cover Modify side cover Install MiniTrike and double check all bolts Replace side/rear cover Align MiniTrike wheels Double check all bolts for tightness Test ride MiniTrike slowly in an open area to familiarize yourself with handling characteristics MiniTrike Installation NOTE: Install all bolts loosely until all brackets are in place. Tighten bolts only after all brackets and bolts are in place Refer to diagram for bracket identification 1. Place scooter on side stand on a firm level surface 2. Remove rear/side panel Refer to motorcycles service manual for questions regarding panel removal. 3. Remove center stand. 4. Drill two frame holes. See figure 1 5. Attach bracket A to the center stand mounting brackets. Place bushings inside of center stand mounting brackets. See figure 2 6. Attach bracket F ( left side ) and bracket G ( right side ) to frame holes drilled in step 4. Be certain to insert bushing into drilled holes and insert bolt through bushing. 7. Attach axels and wheels to MiniTrike and position in proper relation to scooter. 8. Attach bottom of brackets F (left) and G (right) to mounting point on MiniTrike frame 9. Attach bracket D ( left side ) and bracket E ( right side ) to BOTTOM of forward mounting point on MiniTrike frame. 10. Attach bracket B (left side) C (right side) to brackets D/E and to rear of crossbar on bracket A . 11. Tighten all bolts ensuring MiniTrike is square with scooter