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KYMCO MAXXER 300/ 250 MONGOOSE 300/ 250 SERVICE MANUAL

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Filed Under (Kymco) by admin on 26-10-2010

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apply or add designated greases and lubricants to the specified lubrication points. ÑAfter reassembly, check all parts for proper tightening and operation. ÑWhen two persons work together, pay attention to the mutual working safety. ÑDisconnect the battery negative (-) terminal before operation. ÑWhen using a spanner or other tools, make sure not to damage the motorcycle surface. ÑAfter operation, check all connecting points, fasteners, and lines for proper connection and installation. ÑWhen connecting the battery, the positive (+) terminal must be connected first. ÑAfter connection, apply grease to the battery terminals. ÑTerminal caps shall be installed securely. 1 . GENERAL INFORMATION 1-6 ATV 300/250 ÑIf the fuse is burned out, find the cause and repair it. Replace it with a new one according to the specified capacity. ÑAfter operation, terminal caps shall be installed securely. ÑWhen taking out the connector, the lock on the connector shall be released before operation. ÑHold the connector body when connecting or disconnecting it. ÑDo not pull the connector wire. ÑCheck if any connector terminal is bending, protruding or loose. Confirm Capacity 1 . GENERAL INFORMATION 1-7 ATV 300/250 ÑThe connector shall be inserted completely. ÑIf the double connector has a lock, lock it at the correct position. ÑCheck if there is any loose wire

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Kymco xciting 500 Installation And Removal Manual

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Filed Under (Kymco) by admin on 04-05-2012

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Refer to diagram for bracket identification 1. Place scooter in a secure upright position. 2. Remove center stand and underseat storage compartment 3. Attach bracket E to center stand mounting brackets using new bolts provided 4. Use jack underneath scooter to support scooter weight and remove left rear shock bolts. 5. Attach bracket C (left) to top of left rear shock tower using new bolt provided. Insert bolt through bracket, top of rear shock, and thread into shock tower. Reattach left lower shock bolt and tighten at this time. 6. Remove right rear shock bolts and attach bracket D (right) to top of right rear shock tower using new bolt provided. Insert bolt through bracket, top of rear shock, and thread into shock tower. Reattach right lower shock bolt and tighten at this time. 7. Ensure shock bolts are replaced and remove jack from step 4. 8. Attach wheels and axles to MiniTrike frame and carefully position in proper relation behind scooter. 9. Attach bottom of brackets C/D to rear mounting plate on MiniTrike frame 10. Attach brackets A (left) / B (right) to forward mounting points on MiniTrike frame.

WILDFIRE WFH50-S2 Gas Scooter Owner's Manual

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Filed Under (Tips and Review) by admin on 21-11-2010

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Main Switches On Position: • Electrical circuits are switched on. The engine can be started and the key can not be removed. • Do not leave the main switch in the on position for an extended period of time if the engine is not running Off Position: • All electrical circuits are off and the engine is stopped. The key can be removed in this position. Steering Lock Position: • Turn the handlebars to the left as far as they will turn, turn the key to the lock position and remove. Steering Lock Position On Position Off Position Wildfire WFH50-S2 Maintenance Table The X indicates at how many miles you need to check the Item. Must change oil: change before riding, again at 500 miles and then 2500 or yearly which ever comes first. Capacities Fuel Capacity: 1 gallon Final drive oil capacity: 3.5 ounces Tire air pressure: Front 28 psi and rear 32 psi. ITEM 500 1000 20002500 3500 40004500 5000 60006500 Check Daily Engine Oil and Filter X X X X X X Gear Oil X X X X Valve Clearance X X Cam Chain X X Carburetor X X Air Cleaner Clean Every 1500 miles, Replace Every 3500 miles Fuel Filter Clean Every 1000 miles, Replace if Necessary Brake System X X X X X X X Drive Belt X Screws and Nuts X X X X X *When riding in a dusty environment, check and clean the air filter element more often. Battery • This scooter uses a sealed lead acid battery, it is unnecessary to check or add liquid. NOTE: Never open the electrolyte of a sealed battery. Remove the battery from the scooter and store separately in a well ventilated area when the scooter is not in operation for long periods of time Speedometer • Speed is measured in mph. Odometer • The total riding distance is indicated. Fuel gauge • The gauge indicates how much fuel is in the tank (the gauge does not work when the ignition switch is off). The needle moves from full “F” to empty “E” as your fuel decreases. Fill the tank with a good grade of 89-90 octane unleaded gasoline. High Beam Indicator LIght • The high beam light indicates that the high beam headlight is in use. NOTE: Apply the low beam to avoid obstructing the view of other drivers. Turn Signal Indication Light • The turn signals indicate that you are turning a chosen direction, push the button in the desired turning direction, it will return to the center, press the button in to turn off. Speedometer Odometer Turn Signal Indication Light High Beam Indication Light Fuel Gauge 4 General Safety Precaution • Scooters can be hazardous to operate. Please operate it with the following safety instruction. If you fail to take proper precautions, a collision or fall may quickly occur. If you have any questions as to the operating condition of your scooter, turn off the engine and walk your scooter. These scooters should be ridden by persons with good vision, balance, coordination, reflex, strength and decision making capability. • Please read this manual and all safety labels carefully, and follow correct operating procedures. • Before each time you ride make sure that the brakes work properly. • Never operate your scooter without wearing proper safety equipment that includes helmet, shoes, etc… • Never operate your scooter under influence of alcohol or drugs. • Always ride with both hands on the handle bars. • Never operate at excessive speeds. Proper speed is determined by terrain, visibility, operating condition and experience. • Never attempt wheelies, jumps or other stunts. • Always inspect your scooter prior to each use to make sure all bolts are tight, and is in safe operating condition.

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Twin Tec Installation Instructions for TC88A-IH Ignition

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Filed Under (Tips and Review) by admin on 29-11-2010

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INSTALLATION ON 2004 MODELS 1. Turn off the ignition switch and disconnect the battery ground cable before proceeding. 2. Refer to Figures 2 and 3 for wiring details. 3. Remove the Gill Module. 4. Cut off the OE 18 terminal AMP connector used with the Gill module. Refer to the terminal list. Crimp new Deutsch terminals on the wires, and install into the 12 terminal Deutsch connector required by the TC88A-IH module. 5. Install the new TC88A-IH module. 6. Reconnect the battery ground cable. INSTALLATION ON 2005 AND LATER MODELS 1. Turn off the ignition switch and disconnect the battery ground cable before proceeding. 2. Refer to Figures 4 and 5 for wiring details. 3. Remove the Gill Module. 4. Cut off the OE 18 terminal AMP connector used with the Gill module. 5. The crankshaft position (CKP), MAP, and engine temperature (ET) sensor share a common ground Daytona Twin Tec LLC, 933 Beville Road, Suite 101-H, S. Daytona, FL 32119 TC88A-IH (386) 304-0700 www.daytona-twintec.com 10/2009 Page 2 return. This is not compatible with the TC88A-IH and some rewiring will be required. The temperature sensor is not used, but does not require removal. 6. Trace the BK/GN ground return wires from terminal B of the ET sensor and terminal A of the MAP sensor to where they join the BK/GY ground return wire from the CKP sensor. Cut the ET and MAP sensor ground return wires off at this point. You can tape up the ground return wire from the ET sensor – this wire will not be used. 7. Extend the ground return wire from terminal A of the MAP sensor up to the ignition module, crimp on a Deutsch terminal and install in position 4 on the Deutsch connector. 8. Refer to the terminal list. Crimp new Deutsch terminals on the remaining wires, and install into the 12 terminal Deutsch connector required by the TC88A-IH module. 9. Use a DVM to verify isolation (no continuity) between terminals 4 and 9 on the Deutsch connector. 10. Verify continuity between terminal A at the MAP sensor and terminal 4 on the Deutsch connector. 11. Verify continuity between terminal 2 at the CKP sensor and terminal 9 on the on the Deutsch connector. 12. Install the new TC88A-IH module. 13. Reconnect the battery ground cable. Terminal List for American IronHorse Ignition Conversion TC88A Deutsch Connector OE AMP Connector Signal Wire Color Code 1 2 +12V Power W/R

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KYMCO MXU 300/ 250 SPECIFICATION AND OWNER'S MANUAL

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Filed Under (Kymco) by admin on 12-11-2010

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FRAMES ERIAL NUMBER The frames erial number is stamped on the front oft he frame. (1) Frame serial number (2) Engine serial number 11 (1) (2) (01) Rear brake lever (03) Front brake lever (04) Right front turn signal light (02) Headlights/Position lights (05) Steering handlebar lock (06) Left front turn signal light 12 PARTS LOCATION (01) (02) (02) (03) (04) (05) (06) (07) Right rear turn signal light (08) Ta illights/Stoplights (11) Exhaust system (12) Trailer hitch (13) License light (14) Battery (09) Instrument and indicators (10) Left rear turn signal light (09) (08) (08) (10) (07) 13 (14) (13) (11) (12) 14 (15) Drive select lever Tool kit (19) Reservoir water tank (20) Brake pedal fluid reservoir (16) Fuel valve (17) Seat (18) (16) (15) (18) (17) (19) (20) 15 (21) ) Choke knob (23) Recoil starter Exhaust system (22 (23) (22) (21) (24) Front brake lever ) Front cargo rack (26) Front brake fluid reservoir (27) Ignition switch (28) Rear (29) Accessory socket seat (30) Rear brake lever (31) (32) Leftfootpeg /Parking brake (25 brake fluid reservoir Headlight dimmer switch Starter button Hazard switch Turn signal switch Horn switch (33) Fuel fill cap (34) Throttle lever (35) Rightfootpeg (36) Rear brake pedal 16 (33) (34) (32) (31) (35) (36) (24) (25) (26) (27) (28) (29) (30) NOTE: Themachineyou have purchased may differ slightly from those shown in the figures of this manual. (37) Rear cargo rack ) Flagpole bracket (38

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Wildfire WFH 150-T Touring Scooter Specification And Owner's Manual

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Filed Under (Wildfire) by admin on 29-11-2010

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Engine Oil Replacement • Replace the engine oil after the first 50 miles or 1 hour with 5w50, 10w50 or 15W50 synthetic engine oil. Then replace again every 1,500 miles or 1 each year. Check oil level every 500 miles, add oil if needed. Changing the Engine Oil (1).Warm up the engine for a few minutes. (2).Stop the engine. (3). Place scooter on center stand. (4).Place an oil pan under the engine and remove the dipstick. (5).Remove the drain plug and drain the oil. Reach in drain hole, pull out filter clean and reinstall, after all oil drains out. (6).Reinstall drain plug. (7). Fill the engine with oil until the level is in the designated area on the dipstick. (8).Start the engine and check for oil leaks. If a leak is found stop the engine immediately and look for cause. Rear Wheel Oil Replacement • Replace the gear oil after the first 500 miles with 5W/50 synthetic engine oil. Replace the gear oil again every 4 months or every 2000 miles. • Replacing the Gear Oil (1).Put the scooter on the center stand (please see photo below) . (2).Place an oil pan under the gear case (please see photo below) . (3).Remove the oil filler bolt and the drain plug to drain the oil (please see photo below) . (4).Reinstall and tighten the drain plug. (5).Fill the gear case with oil (please see photo below) . (6).Reinstall the oil filler bolt. (7).Check for oil leakage. Cleaning Air Cleaner Be sure to check the air cleaner regularly. (1).Place the scooter on the center stand. (2).Unscrew and remove the left side panel. (3).Remove the air cleaner cover by removing the screws. (4).Take out the air cleaner by removing the screws. (5).Remove the air cleaner element and wash it gently, but thoroughly in solvent. Replace if damaged. (6).Squeeze out the excess solvent and dry it. (7).Apply oil to the entire surface of the air cleaner and squeeze out the excess oil. It should be damp but not dripping. (8).Install the air cleaner, cleaner cover, and left side panel. center stand 1 oil pan 2 3 oil drain plug oil pan 5 Main Switches On Position: • Electrical circuits are switched on. The engine can be started and the key can not be removed.

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Kymco MXU 250 WINCH MOUNTING KIT INSTALLATION INSTRUCTIONS

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Filed Under (Kymco) by admin on 26-10-2010

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Begin by placing winch in freespool. Support the winch so that it will stand upright on the workbench, Fig. 1. This will ensure that the winch drivetrain will not be dislocated during disassembly. 2. Remove the two lower cap screws and nuts. Next remove the two upper cap screws, Fig. 2. Figure 2: Remove Cap Screws Figure 1: Position the Winch Upright Lower Cap Screws Upper Cap Screws Freespool Lever Position 3 Lift the gear housing straight up off the gears. Take care not to disturb the gear set. 4. Rotate the gear housing clockwise 90 degrees and place back down over the gear set. It may take slight twisting motion to have the housing align and drop over the gear set. 5. Align holes and replace hardware securing the endhousing back on the winch. Torque bolts to 45 in-lbs. The winch is now ready to be installed. Figure 3: Lift Gear Housing Figure 5: Reinstall Hardware Figuere 4: Rotate and Replace Gear Housing Rotate and Lower IV. Kymco MXU 250 Installation 1. Begin by removing the plastic bumper located on the front of the ATV. Remove the four front bolts and two bolts securing the bumper on the back side, Fig. 6. 2. Set the bumper aside. Save the fasteners to reinstall the bumper.

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KYMCO Super 8 150 Exhaust System with M-2 Canister Installation Instructions

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Filed Under (Kymco) by admin on 26-10-2010

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1.*Make*sure*the*bike*is*completely*cool*before*starting* the*installation.*Make*sure*the*bike*is*secure*on*a* centerstand*or*ideally*a*service*lift. 2.*Remove*OEM*exhaust*assembly. 3.*Attach*supplied*muffler*hanger*bracket*using*the* supplied*flange*bolts*and*tighten*to*15lbs-ft. 4.*Attach*TBR*header*to*muffler*using*the*X-ring*and*4* 6x14mm*bolts*with*lock*washers*provided,*leave*loose* for*now. 5.*Install*TBR*exhaust*to*scooter*keeping*the*OEM*exhaust* gasket*between*header*and*cylinder*head. 6.*Slide*rubber*lined*muffler*clamp*over*muffler*assembly* and*secure*to*bracket*using*supplied*8x20mm*bolt*and* nut. 7 .*Check*muffler*alignment*and*tighten*header*nuts*then* X-ring*bolts*and*finally*muffler*clamp*bolt. 8.*Before*you*run*the*bike,*clean*off*all*fingerprints*and* dirt,*as*any*oily*residue*will*etch*the*metal*and*become* somewhat*permanent*when*the*system*gets*hot.*Run* the*bike*and*enjoy.*It*is*normal*for*some*white*smoke*to* appear*the*first*time*you*start*the*bike.*This*is*packing/ manufacturing*oil*from*inside*the*pipe*burning*off.* Check*for*gaps*or*leaks.*If*you*find*a*leak,*a*little*high* temperature*silicon*sealant*should*fix*it.*After*50*to*100* miles,*recheck*all*fasteners*for*tightness. Qty.*Description* Part*Number 1* Muffler*Canister*M-2** Varies 1* Header* 005-27401H 1* Muffler*Clamp* Varies 1* HARDWARE*KIT* 005-274-3 2* *X-Ring* (half)* 005-7-2-3 1* *Long*Muffler*Mounting*Bracket* 005-274-B 1* *8mm*Flange*Nut* 005-FN8

Piaggio 250 Installation And Removal Manual

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Filed Under (Piaggio) by admin on 28-10-2010

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1. Secure scooter inastableupright position. 2. Attach bracket E to underside of scooter frame -Forward cross brace on E attaches to existing holes on underside of scooter frame. Secure bracket E with new bolts provided. -Ensure bracket E is square with scooter and locate two rear holes on bracket E . Two rear holes on E will align with scooter frame rear cross brace. Drill 3/8 inch holes incross brace to align with rear holes on bracket E . Attach with bolts provided. 3. Attach top of bracket C (left) / D (right) to outside of rear shock mount using new bolt provided. NOTE: A shorter bracket Dis included and required on some MP3250 models. 4. Attach axles and wheels to MiniTrikeframe and orient frame in position behind scooter. 5. Attach bottom of C/D to rear mounting plate on Mini Trike frame

ELECTRIC SCOOTER Assembly and User's Manual

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Filed Under (Tips and Review) by admin on 26-11-2010

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l Output: 250W l Voltage: 24V DC l Rated current: 14.0A l Non-loading rotate speed: 3350±5% l Rated rotate speed: 2500 RPM l Rated torsion: 0.90 Battery l 12V 12Ah/5hr x (2) Qty l Sealed lead acid FEATURES & SPECIFICATIONS Performance l Maximum speed: 11 MPH l Range: Nine (9) miles l Incline rating: 40 l Net Weight: 45 lbs. l Maximum load cap.: 178 lbs. Tires l Tire Size: 2 1/4″ x 12 1/2″ l Tire Pressure: 45-50 PSI Key Ignition Headlight Turn Signals Turn Signals Brake Light Mag Wheels Footrests Working Gauges Quick Connect Charging 3
4 l One (1) SCOOT – N – GO™ l User/assembly manual l Tool kit containing 2 open ended wrenches, combination Phillips/Flathead head screwdriver l Spare fuses (30 Amp x 3 qty) l 24V Battery charger . Remove scooter from carton and all protective materials from the unit. 2. Use tool kit provided for installation FRONT WHEEL INSTALLATION: 1. Place wheel (D) in the center of the forks 2. Insert one (1) spacer (C) between wheel (D) and fork 3. Carefully insert axle (E) through fork, spacer (C), and wheel (D) 4.Insert one (1) spacer (C) on opposite side between fork and wheel (D) 5. Continue to insert axle (E) through fork on opposite side 6. Place washers (B) and nuts (A) on both ends of axle and tighten with open ended wrench provided in the tool kit. 7. Check nuts are tight and wheel moves freely Parts Needed A Nut Qty- 2 Lockwasher Qty- 2 B Spacer/ Bearing-holder Qty- 2 C D Front Wheel Qty- 1 E Axle Qty- 1 *Photos are not to scale Spacer Spacer Axle Washer Washer Nut Nut
10 ASSEMBLY INSTRUCTIONS HANDLEBARS INSTALLATION: 1. Insert handlebar post through tightening clamp 2. Insert the top of the fork base into bottom of handlebar post. 3. Line up handlebars and front wheel 4. Slide tightening clamp down to open end of fork base 5. Insert bolt and hand tightening nut into clamp and tighten. 6. Be sure that handlebars and wheel move at the same time

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