service intervals for a daytona 675

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Daytona 675 Motorcycle Race Kit Installation Manual

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Filed Under (Triumph) by admin on 29-10-2010

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Remove the existing cylinder head gasket in line with the procedures detailed in the Daytona 675 service manual. 2. Fit the chosen race kit cylinder head gasket following the procedures detailed in the Daytona 675 service manual. Caution The use of the following race kit cylinder head gaskets will require changes to the fuelling settings. To alter fuelling settings a third party programmable control unit will be required. Item Description Qty 1 Head gasket (t = 0.65mm) 1 1 Head gasket (t = 0.60mm) 1 1 * Page 7 of 29 © Triumph Designs Ltd 2007. Cams, Valve Spring & Sprocket Kits Parts Supplied Camshaft Inlet Kit – A9618055 Camshaft Exhaust Kit – A9618056 Valve Spring Kit – A9618058 Camshaft Sprocket Kit – A9618057 Warning The race kit must be fitted as a complete set. If it is not fitted as a complete set a failure may result which could cause loss of motorcycle control and an accident. Caution The use of the Camshaft, Valve spring & Sprocket race kits detailed below will require changes to the fuelling settings. To alter fuelling settings a third party programmable control unit will be required. 5 5 4 1 3 2 4 3 Item Description Qty 1 Cam assy, inlet, race 1 Item Description Qty 2 Cam assy, exhaust, race 1 Item Description Qty 3 Valve spring, 14.4id, race12 Item Description Qty 4 Sprocket, camshaft, 34T 2 5 Socket head cap screw, Encapsulated, M6x10 4
Page 8 of 29 © Triumph Designs Ltd 2007. NOTE •The standard inlet cam is 9.25mm max lift and 258.50o duration. The race kit inlet cam is 9.25mm max lift and 268.74o duration. •The standard exhaust cam is 8.5mm max lift and 246o duration. The race kit exhaust cam is 8.5mm max lift and 262.21o duration. •The race kit valve spring must be used in conjunction with the standard spring platforms and retainers. The fitted length of the race springs is the same as the standard spring. 1. The race kit valve springs should be assembled in the same manner as the standard valve springs. Follow the procedure detailed in section 3 of the Daytona 675 service manual. Ensure the springs are installed with the close wound, colour coded end of the springs facing downwards, towards the piston. 2. The race kit camshafts should be assembled in the same manner as the standard camshafts. Follow the procedure detailed in section 3 of the Daytona 675 service manual. 3. The race kit cam sprockets should be mounted and secured to the camshafts using the slotted holes in the sprocket. The slotted holes allow adjustment of the valve timing. The circular holes in the sprockets are for Triumph service tool T3880102 and should not be used to mount the sprockets to the camshafts. NOTE •No timing marks are included on the race sprockets. Race engines will typically have different depths skimmed off the cylinder head and, therefore require specific individual timing. 4. The camshafts should be timed using cam degreeing equipment which typically consists of a degree wheel, pointer, dial indicator and piston stop. Optimum cam timing will depend on the exact specification of the engine, but a recommended starting point is 104o IMOP (Inlet Maximum Opening Point) and 104o EMOP (Exhaust Maximum Opening Point). 5. Always check the inlet and exhaust piston to valve clearance for the timing selected to use, before running the engine. You must ensure both clearances are adequate. As a guide, the standard nominal piston to valve clearance is 1.3mm inlet & 1.5mm exhaust

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2009 Daytona 675 Motorcycle Race Kit Manual

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Filed Under (Triumph) by admin on 29-10-2010

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1. Remove the existing cylinder head gasket in line with the procedures detailed in the Daytona 675 service manual. 2. Position a piece of solder (with a diameter approximately 1.3 mm) on the four squish surfaces of each piston. Position the solder in line with the corresponding squish surfaces on the cylinder head and hold in place with a small amount of grease. 3. Refit the cylinder head with the head gasket. 4. Slowly turn the engine over, by hand, to compress the solder to the same height as the squish clearance. 5. Remove the cylinder head and head gasket. 6. Measure the compressed thickness of the solder. The squish clearance must be a minimum of 0.65 mm. If the thickness of the solder is less than 0.65 mm repeat steps 2 to 6 with a thicker head gasket until the squish clearance is at an acceptable level. NOTE •In some cases, it may be necessary to use a standard cylinder head gasket to achieve the correct squish clearance. 7. Fit the chosen cylinder head gasket following the procedures detailed in the Daytona 675 service manual. Warning Running the engine at less than the minimum recommended squish height can lead to the pistons contacting the cylinder head, causing major engine damage. This could cause loss of motorcycle control and an accident. Triumph Designs Ltd 2009. Camshaft, Valve Spring & Camshaft Sprocket Kits Parts Supplied Camshaft, Inlet – A9618055 Camshaft, Exhaust – A9618056 Valve Spring Kit – A9618086 Camshaft Sprocket Kit – A9618095 Warning The Race Kit camshaft, valve Spring and camshaft sprockets must be fitted as a complete set. If they are not fitted as a complete set a failure may result which could cause loss of motorcycle control and an accident. Caution The use of The Race Kit camshaft, valve Spring and camshaft sprockets detailed below will require changes to the fuelling and ignition settings. To alter these settings, a Triumph Programmable Race ECU combined with Triumph TRACS Race Calibration Software will be required. Failure to correct the fuelling and ignition settings will result in poor engine performance and could result in engine damage.

SUZUKI GSX-R1000 SERVICE MANUAL

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Filed Under (Suzuki) by admin on 12-11-2010

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Cover the throttle bodies to prevent anything from dropping into the engine. 1. Remove the front seat and disconnect the battery. (Refer to Service Manual, Page 8-8) 2. Lift up the fuel tank. (Refer to Service Manual, Page 5-3) 3. Remove the air cleaner box. (Refer to Service Manual, Page 5-14) 4. Remove and replace the ISC valve. (Refer to Service Manual, Page 5-25) NOTE: Since the ECM is also being replaced there is no need to perform the ISC valve preset operation. 5. Install the air cleaner box in reverse order of removal. (Refer to Service Manual, Page 5-14) 6. Lower the fuel tank. (Refer to Service Manual, Page 5-3) 7. Remove the upper seat rail plate. Disconnect and remove the ECM. (Figure 1) @ ISC Valve Mounting Screw Torque: 2.1± ±0.6 N.m (1.5± ±0.4 lb-ft) ! Carefully insert the ISC valve straight into the throttle body hole to prevent damaging the o-ring. Turn the ISC valve slightly to confirm that the o-ring has not twisted. Using the new screw provided in the replacement parts kit, make sure the screw is completely seated on the plate after the screw has been tightened to the specified torque. 4. Remove and replace the ISC valve. (Refer to Service Manual, Page 5-25) NOTE: Since the ECM is also being replaced there is no need to perform the ISC valve preset operation. ! Cover the throttle bodies to prevent anything from dropping into the engine. 1. Remove the front seat and disconnect the battery. (Refer to Service Manual, Page 8-8) 2. Lift up the fuel tank. (Refer to Service Manual, Page 5-3) 3. Remove the air cleaner box. (Refer to Service Manual, Page 5-14) REPLACEMENT PROCEDURE: 8. Install the new ECM in reverse order of removal. Apply thread lock to the upper plate mounting bolts when reinstalling the upper seat rail plate.

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TRIUMPH DAYTONA 675 DUAL OUTLET SLIP-ON EXHAUST INSTALLATION INSTRUCTIONS

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Filed Under (Triumph) by admin on 30-10-2010

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1) Make sure the motorcycle is cool and place securely on a service lift or stand. 2) Lift up on the front of the passenger seat and remove the bolt securing the passenger seat to the subframe. Remove the passenger seat. See Figure #1 3) Using the key, remove the rider seat. 4) Remove the four bolts securing the tail section to the subframe. lift up on the tail section and disconnect the tail light wire. remove the tail section. See Figure #2 PERFORMANCE DELIVERED! TECH: (951)739-5900 PARTS INCLUDED Ref. Part Number Description Qty 1) 00-200-00060 Slip-on S-bend Assembly 1 2) 00-200-00056 Carbon Fiber Dual Outlet Muffler 1 3) 04-24-42866 Supersport Fender Bracket 1 4) 03-46-42004 Muffler Mounting Strap 1 5) 07-27-42005 Muffler Strap Silicone Rubber Sleeve 1 6) 04-18-37594 Muffler Strap Mounting Spacer 2 7) 01-5106100016-SS M6-1.0x16mm Socket Button Head Bolt 4 8) 01-7406100-27 M6-1.0 Hex Flange Nut 2 6) 07-41-35929 Dual Swivel Spring, Long 2 7) 07-38-42063-35 T-Bolt Clamp 1 TOOLS REQUIRED Ref. Description 1) 3/8″ Drive Ratchet 2) 3″ Extension 3) 10mm Socket 4) 12mm Socket 5) 13mm Socket 6) 4mm Allen Socket Ref. Description 7) 5mm Allen Socket 8) 8mm Allen Socket 9) 10mm Wrench 10) 12mm Wrench 11) Torque Wrench 12) Spring Tool or Needlenose Pliers INSTALLATION INSTRUCTIONS FIGURE #1
18-7009-524-02 RT1 DUAL OUTLET SLIP-ON EXHAUST TRIUMPH DAYTONA 675 2006-07 PERFORMANCE DELIVERED! TECH: (951)739-5900 5) Remove the four bolts securing the plastic cover over the stock muffler. Remove the cover. See Figure #3 6) Remove the left and right turn signal mounting bolts. Slide the turn signals/license plate light assembly away from the license plate mount and disconnect all wires. Make note of the right and left turn signal wiring. Set turn signal assembly aside. See Figure #4 7) Remove the four bolts that secure the license plate bracket to the stock muffler. Remove the license plate bracket. See Figure #5 8) Loosen the muffler inlet clamp. See Figure #6 9) Remove and retain the muffler mounting bolt and nut. Remove the muffler assembly from the motorcycle.

HARLEY DAVIDSON FRONT THUNDERSTAR WHEELS INSTALLATION

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Filed Under (Harley Davidson) by admin on 08-11-2010

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Remove existing front wheel assembly. Save axle, axle nut, brake disc, and wheel spacers for kit installation. Refer to FRONT WHEEL in service manual. For FLSTC and FLSTN Models: Discard moon-style hub cap. -J04065 1 of 8 For FXSTD Models: Discard the tapered r ight side wheel spacer. Do not re-use brake disc/rotor screws. Re-using these screws can result in torque loss and damage to brake components. (00319c) NOTE • For Kits 43573-08, 43575-08, 43703-08, 43978-07, 43771- 07, 43609-07, 44323-07, 44282-07, 44322-07, 43975-07, 43602-07 and 43773-07 install short valve stem (43157- 83A) included in the installation kit. • For Kits 40943-09, 40966-09 and 40996-09 install long valve stem (43206-01) included in the installation kit. 2. See Figure 2. Install valve stem assembly (L, M or N) on wheel. Refer to TIRES in service manual. 3. Assemble wheel installation kit components and brake disc(s) to wheel, using the appropriate service parts table. Refer to FRONT WHEEL in Service Manual. NOTES Install the primary bearing first using appropriate service manual and WHEEL BEARING REMOVER/INSTALLER. For Kits 43573-08, 43575-08, 43703-08, 43978-07, 43771-07, 43609-07, 40943-09, 40966-09 and 40996-09: • The left side of the wheel has a machined groove (item 5, Figure 2) in the hub face and/or DOT markings to identify it as the brake disc and primary bearing side. • Install the wheel so that the valve stem is on the right side of the motorcycle. For Kits 44323-07, 44322-07 and 44282-07: • Install the wheel so that the hub markings are on the left side of the motorcycle. The left side of the wheel has a machined groove (item 5, Figure 2) in the hub face and hub markings to identify it as the primary bearing side. • These kits include one or two hub plates (43985-00) to install between the brake disc and the wheel and a chrome hub cap (43986-00) to install on the wheel opposite the brake disc side. Hub covers must be installed to prevent water intrusion, which could cause an imbalance condition. Dual brake disc models: Install one stainless steel hub plate (3) between each brake disc and wheel hub. Discard chrome hub cap (2). Install brake discs according to service manual procedures. Single brake disc models: Install one stainless steel hub plate (3) between the brake disc and wheel hub. Install the brake disc according to service manual procedures. Install the chrome hub cap (2) on the side opposite the brake disc. Discard extra stainless steel hub plate (3). • The gross axle weight ratings is unaffected by the installation of this wheel on a vehicle equipped with a 21-inch wheel. For Kits 43975-07, 43773-07, and 43602-07: • The wheel has a machined groove (item 5, Figure 2) in the hub face to identify the right side. • For 2007 and later FX Softail Models and 2008 and later FXDWG: The left side of the wheel is the primary bearing side. For all other models the right side of the wheel is the primary bearing side. • For Kit 43602-07: An arrow is engraved into the right side hub to indicate the direction of rotation. • For Kits 43975-07 and 43773-07: An arrow is cast between the spokes on the right side to indicate the direction of rotation. • These kits include one or two hub plates (43985-00) to install between the brake disc and the wheel and a chrome hub cap (43986-00) to install on the wheel opposite the brake-disc side. Hub covers must be installed to prevent water intrusion, which could cause an imbalance condition. Dual brake disc models: Install one stainless steel hub plate (3) between each brake disc and wheel hub. Discard chrome hub cap (2). Install brake discs according to service manual procedures. Single brake disc models: Install one stainless steel hub plate (3) between the brake disc and wheel hub. Install the brake disc according to service manual procedures. Install the chrome hub cap (2) on the side opposite the brake disc. Discard extra stainless steel hub plate (3). 4. Install wheel assembly parts from the appropriate Service Parts table for this fitment and stock brake disc. Discard parts from the installation kit that are not required. Refer to FRONT WHEEL in Service Manual. 5. For FLSTC and FLSTN Models: Install wheel kit and right side wheel spacer provided in installation kit. For FXSTD Models: Install wheel kit, stock left wheel spacer and right side wheel spacer from installation kit in place of the tapered right side wheel spacer discarded in Step 1. Refer to FRONT WHEEL in service manual. For FXSTS Models: Install the left side wheel spacer provided in the kit between the stock left wheel spacer and the left fork. All other models: Install wheel spacers previously removed. 6. Install front wheel (1), stock axle and stock axle nut. Refer to FRONT WHEEL in service manual

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Daytona 675, Street Triple Street Triple R Fitting Instruction

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Filed Under (Triumph) by admin on 29-10-2010

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remove the original gear selector rod from the motorcycle. Note: The ball joint and locknut on the transmission linkage have a left hand thread. This is identified by either a machined ring on the gear selector rod on Daytona 675 or on the ball joint on Street Triple and Street Triple R. 1. Front ball joint 2. Locknut 3. Gear selector rod 4. Machined ring, left hand thread identification 5. Machined ring, left hand thread identification (StreetTriple and Street Triple R) 6. Remove the front and rear ball joints and front locknut only from the gear selector rod. Retain the locknut and both ball joints for re-use. Retain the gear selector rod if the motorcycle is to be returned to its original condition. 7. Remove the plastic end caps from the quickshifter assembly. 8. Screw the locknut on to the rear of the quickshifter assembly (right hand thread) leaving 8mm of thread exposed. 1. Quick shifter assembly 2. Locknut 9. Screw the rear ball joint (right hand thread) on to the rear of the quickshifter assembly until it contacts the locknut. Unscrew the ball joint, only enough to achieve the correct orientation in relation to the quickshifter cable, as shown below. Finger tighten the locknut at this stage. 1. Ball joint 2. Quickshifter assembly 3. Locknut 4. Quickshifter cable 10. Fit the locknut and front ball joint (left hand thread) to the front of the quickshifter assembly Screw the locknut and ball joint on to the quickshifter assembly to achieve a dimension between the ball joint ends of 203.5 mm. Ensure that the ball joint is in the correct orientation to the quickshifter cable, as shown below. Finger tighten the locknut at this stage. 1. Ball joint 2. Quickshifter assembly 3. Locknut 4. Quickshifter cable 12. Route the quickshifter cable through the gear selector rod aperture in the frame, as shown. 1. Quickshifter cable 2. Gear selector rod aperture 13. Locate the quickshifter assembly in position, through the frame with the sensor at the rear and the cable at the top. 1. Quick shifter assembly 2. Sensor 14. Attach the front ball joint to the transmission linkage. 1. Ball joint 2. Transmission linkage

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1965 Shelby Cobra FIA Daytona Replica specifications

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Filed Under (Cobra) by admin on 15-11-2010

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Color: Blue (dark) Odometer: 196 Miles Transmission: Manual LHD/RHD: LHD Convertible: No Listed under categories: 1950-69 Post-War, Race/Track/Rally Country: United States State/ Province: OH City/ Town: MENTOR Zip/ Postal Code: 44060 Description: It’samazinghowmuch fuss six little cars can make. Six cars designed bya 24 year old art school graduate, in 1964, were enough to turn FIA racing upside down. The bodies turned out to be golden, the chassis were proven and the will to win was provided by a certain Texan who you may have heard of. More than forty years later the power of the Shelby Cobra Daytona’s triumph is still celebrated by small volume builders making replicas of the car that conquered Europe. Many people consider these modern replicas to be”kit cars,”but where an outfit like Highland Daytona Racing is concerned, the cars released are anything but boxes of parts. Highland sells only turnkey cars, built to customer specifications and a very high standard. This gorgeous car here, resplendent in the classic blue and white paint scheme, runs and drives extremely well, goes like stink thanks toits traditional small block Fordengine—just like the originals. The car is also titled as a ’65 Shelby—no state issued, generic or random year tags here! The original six Daytona Cobra Coupe factory racers enjoyed a short but impressive racing career: Originally built for the 1964-65 racing season using 289 Shelby Cobra roadster chassis, these were America’sanswerto Ferrari’shighly successful 250 GTO. In their first year of competition, the Daytona Coupes won the GT class at Sebringandthen placed 4thoverallat Le Mans. They proved to be so competitive that Ferrariofficials, fearing a loss of the championship, managed to get the Monza, Italy final round cancelled, knowing the Daytonaswouldwin the race and the Championship. Consequently, Ferrariclaimed the 1964 FIA World Manufacturer’sChampionship. The following year Enzo Ferrari, realizing he would lose to the Daytona’s, pulled his factory support from the GT program, paving the way for the Daytona Coupe walkover. In 1965, the ex-Shelby Daytona Coupes of the UK’sAlanMannracing team won the FIA’s World Manufacturer’s GT title with ease. Everyone knows Cobra roadster replicas are great fun fora quick sprint on a sunny day, but the new crop of Daytona Coupe replicas presents anew concept: Cobra clones for serious long-distance touring. Many enthusiasts attend cruise nights, car club tours, and marathon events like the Hot Rod Power Tour and the One Lap of America. But as fun as roadsters are, withmega-power and rock-solid suspension, the smile factor can wear a little thin after an hour or soon the straight and narrow.

2006 Triumph Daytona 675/ Kit: SH-V4 + SH-T02 Speedo Healer Installation

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Filed Under (Triumph) by admin on 28-10-2010

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Under the tank on the left side of the bike, see Figure 03 & Figure 04, you will find a number of plugs, the one you are looking for looks like the one in Figure 02. FIGURE 02 FIGURE 03 FIGURE 04 Before separating the plug I tied a piece of string around the large plug because the cable from the sensor was not very long and I worked out I would need to pass the large plug over to the opposite side of the bike to get better access to change the plug to the one provided. Pull the plug apart and keep the small side on the left side of the bike. FIGURE 05 Then carefully feed the string through to the right side of the bike. Route the large plug and cable in such a manor that will give you the maximum length to allow ease of access to the plug. FIGURE 06 At this stage follow the instruction provided with the Speedo Healer to replace both large and small plugs. The existing plugs are very easily removed as per the instructions and can easily be reversed if required. Keep the plug, as per Figure 2, in a safe place so you can return the bike to it’s original state

Triumph Daytona 675 Fork Protectors (Front Axel Slider) Installation Instructions

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Filed Under (Triumph) by admin on 30-10-2010

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1. Slide from the left side (clutch lever side) the Rod assembly through hollow front axel. 2. Thread on the black bobbin and hand tighten. 3. Install self locking nut and tighten until entire assembly locks into place. No need to over tighten as the locking nut will secure the entire assembly. 4. Press on the hole plug on the left side only ( no need to remove the right side hole plug ). 5. Confirm all hardware is secure. 6. Test ride and double check hardware

2009 TRIUMPH DAYTONA 675 Triumph/ Arrow Race Rearsets

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Filed Under (Triumph) by admin on 12-11-2010

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race harness kit, air funnel kit, racing oil pump gearing kit, adjustable camshaft sprocket kit, manual camshaft tensioner and blade kit, a reusable engine cover gasket set and racing cylinder head gaskets. Here’s a closer look at the new racing parts and their associated performance improvements: TRACS – Triumph Race Calibration Software TRACS ( T riumph Ra ce C alibration S oftware) is a new computer program that allows racers to tune Triumph’s programmable race ECU from a laptop PC. Developed by one of Triumph’s most experienced EFI calibration engineers, the programmable ECU and software was created for the growing number of competitors that are riding Triumph motorcycles at the track. The new software provides racers with quick access to a wide range of adjustments that can be downloaded to the race ECU in about 35 seconds for tuning during testing, practice and qualifying sessions. Features include: Fully programmable fuel mapping (500rpm increments, for individual cylinders). Fully programmable ignition mapping. Switchable wet and dry maps. Adjustable pit lane speed limiter and speedo calibration. Adjustable quickshifter cut duration (adjustable at low, mid and high RPM) Adjustable rev limiter up to 15,000rpm. New software strategies to improve throttle progression. Optimized software to run faster to cater for the higher RPMs involved in a race environment. Ability to save multiple maps within the memory of the PC. Ability to update an existing 2007/2008 Race ECU to 2009 specification and functionality.* (*Not all features will be available if using the 2007/08 Race harness.) Exhaust – Triumph/Arrow Titanium “Stage 3″ System Triumph has continued to collaborate with Italian race exhaust specialists Arrow Special Parts to develop a new, full titanium racing exhaust system. This system complies with current FIM regulations, works as part of the factory race kit, and offers a significant weight reduction and considerable power gains.

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