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TOYOTA TACOMA 2005 SPARE TIRE LOCK Procedure

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Filed Under (Toyota Manuals) by admin on 21-10-2011

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1. Lower Spare Tire. (a) Lower spare tire using hooked jack handle supplied in the vehicle tool kit. 2. Install Spare Tire Lock. (a) Install the spare tire lock assembly on the lowering screw by lining up the cross pin in the lock with the slot in the lowering screw. (b) Tap lock in place with a rubber mallet until it is fully seated. (Pull on lock to ensure attachment.) (c) Install adapter shroud (protects cable and spring) using slotted washer. (See Fig. 2-1) 3. Install Key on Hooked Jack Handle. (a) Install key on hooked jack handle, pressing the jack handle into the slot in the key until the clip snaps in place

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HARLEY DAVIDSON FRONT BRAKE DISC LOCK INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 20-03-2011

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INSTALLATION Do not operate vehicle with brake disc lock in place. Operation with lock on disc will restrict movement of the wheel, which could result in death or serious injury. (00457b) NOTE Insert key all the way to the bottom of the cylinder. Turn key clockwise 180 degrees to the open position. DO NOT FORCE KEY! Key should turn freely. If key does not freely rotate, try turning key slightly left and right while inserting to align disks inside cylinder. Failure to insert key all the way to the bottom of cylinder could cause key to jam. For Models with Hydraulic Fork Front Ends 1. See Figure 1. Insert reminder cord (3) into slot on disc lock (1). 2 1 3 is 01599 1. Lock 2. Caliper 3. Reminder cord Figure 1. Installing Disc Lock 2. Slide lock (1) over front brake disc as close to rearward edge of brake caliper (2) as possible. Push button completely down to lock. 3. Roll motorcycle forward slowly until lock gently contacts caliper. 4. See Figure 3. After installing disc lock, place loop end (1) of reminder cord (2) over handlebar grip. For Models with Springer Front Ends 1. See Figure 2. Insert reminder cord (5) into slot on disc lock

K-Drive Click & Lock Saddlebag sets for Triumph Bonneville America And Speedmaster

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Filed Under (Triumph) by admin on 06-11-2010

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Each saddlebagsset is supplied in an individual packing, containing : – 1 pair of click & lock saddlebagsupports; – 1 pair of saddlebags with our clicksystem mounted on the rigid backside of the bags; – All necessary bolts; – 2 keys to lock the bags to the supports. (lock is at the inside of the bags) – 2 keys to lock the bags (only CL bags) . K-Drive Click & Lock saddlebags are fixed to the saddlebagguards by means of a lockable clicksystem. This “Click & Lock” system has many advantages: – Our bags are easily mounted and removed in just a few seconds. – The bags themselves are locked to the motorcycle with a key. – The bags don’t touch the bike and therefore don’t damage it. – They can also be attached to motorcycles without a duo saddle. – As the bags are made specifically (or adapted) for a model, every bag we manufacture fits perfectly. – Our saddlebag holders are discreet, following the contour of the motorcycle, and are perfectly chromed K-Drive is a trademark of Vartex bvba * Iparex is a very strong synthetic leather, made following our technical specifications. It has a luxury leatherlook and is one of the best materials for saddlebags. It is strong, waterproof and don’t need any maintaining. To clean it, just use water, eventually with a light natural soap. Never use any product that is meant for leather, it may harm the Iparex. K-Drive Click & Lock saddlebags are completely reinforced : – Backside : made of a strong hdpi plate; – Upper side, sides and bottom are reinforced with PVC at the inside : – Side flaps are closed with velcro for better protection against the rain. Click & Lock saddlebags have discrete “sliding” grips All buckles, logo & decorative studs are made of “zamack”. A material which is 100% rustfree For maximum protection against the rain, the sideflaps are closed with Velcro

K-Drive removable Click & Lock Saddlebag sets for Kawasaki VN1500/ 1600 Mean Streak

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Filed Under (Kawasaki) by admin on 05-11-2010

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Each saddlebagsset is supplied in an individual packing, containing : – 1 pair of click & lock saddlebagsupports; – 1 pair of saddlebags with our clicksystem mounted on the rigid backside of the bags; – All necessary bolts; – 2 keys to lock the bags to the supports. (lock is at the inside of the bags) – 2 keys to lock the bags (only CL bags) . K-Drive Click & Lock saddlebags are fixed to the saddlebagguards by means of a lockable clicksystem. This “Click & Lock” system has many advantages: – Our bags are easily mounted and removed in just a few seconds. – The bags themselves are locked to the motorcycle with a key. – The bags don’t touch the bike and therefore don’t damage it. – They can also be attached to motorcycles without a duo saddle. – As the bags are made specifically (or adapted) for a model, every bag we manufacture fits perfectly. – Our saddlebag holders are discreet, following the contour of the motorcycle, and are perfectly chromed K-Drive is a trademark of Vartex bvba * Iparex is a very strong synthetic leather, made following our technical specifications. It has a luxury leatherlook and is one of the best materials for saddlebags. It is strong, waterproof and don’t need any maintaining. To clean it, just use water, eventually with a light natural soap. Never use any product that is meant for leather, it may harm the Iparex. K-Drive Click & Lock saddlebags are completely reinforced : – Backside : made of a strong hdpi plate; – Upper side, sides and bottom are reinforced with PVC at the inside : – Side flaps are closed with velcro for better protection against the rain. Click & Lock saddlebags have discrete “sliding” grips All buckles, logo & decorative studs are made of “zamack”. A material which is 100% rustfree For maximum protection against the rain, the sideflaps are closed with Velcro

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AJS WHEEL BEARING ADJUSTMENT

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Filed Under (AJS) by admin on 31-10-2010

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Front Wheel (a) With the machine on the centre stand, disconnect the brake cable and remove the wheel. (b) Slacken the circular lock-nut (10). (c) Turn the adjusting sleeve (9) clockwise until all the slackness is just taken up. (d) Turn the adjusting sleeve (9) anticlockwise one-half a turn. It will now be necessary to drive the bearing back against the sleeve and this is done by:— (e) placing the wheel under a press and pressing the end of the spindle (on the brake-side) downwards. or: (f) jarring the end of the spindle on the brake-side with a weighty lead hammer. Whichever method is used the greatest of care must be exercised otherwise the bearing may be damaged, (g) Tighten the circular lock-nut (10). Hold the sleeve in position while this is being done otherwise the sleeve may move and the adjustment will be in- correct. (h) Refit the wheel and check for end-float. Front Wheel Bearing Assembly T www.ajs-matchles s.info ISSUED BY A·J·S MOTOR CYCLES, LONDON, S.E.18. Rear Wheel Bearing Assembly for Quickly Detachable Wheels Rear Wheel (a) Disconnect the speedometer driving cable. (b) Remove the lock-nut (16) which secures the speedometer-drive gear­ box in position. (c) Remove the wheel. (d) Grasp the speedometer-drive gearbox (15) with the fingers and firmly pull it away from the hub. (e) Proceed as described in the instructions for the front wheel (b) to (d). Note that in the illustrations for the rear wheel the circular lock-nut is (13) and the adjusting sleeve is (14), It will now be necessary to drive the bearing back against the sleeve and this is done in the following manner: Quickly Detachable Wheels (f) place the wheel under a press, brake- side uppermost, and apply pressure to the oil-seal distance piece (6), or; (g) jarr the end of the oil-seal distance piece (6) with a weighty lead hammer. Whichever method is used the greatest of care must be exercised otherwise the bearing may be damaged. Wheels for Rigid-Frame Models (h) Remove the brake-side spindle nut (19), washer (18), fork-end spacer (17), outer spacer (20), and the brake plate (21). (i) Place the wheel, brake-side uppermost. under a press and apply pressure to the oil-seal distance piece (6). or; (j) jarr the end of the oil-seal distance piece (6) with a weighty lead hammer. Whichever method is used the greatest of care must be exercised otherwise the bearing may be damaged. All Rear Wheels (k) Refit the speedometer-drive gearbox. It is pushed on. The two dogs must engage with the slots in the end-face of the adjusting sleeve. (l) Refit the lock nut (16). (m) Refit the wheel into the frame and check for end-float. (n) Tighten the lock-nut (16) and refit the speedometer driving cable

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TOYOTA/ LEXUS U150/ U250 TOYOTA/LEXUS U150/U250 PRELIMINARY INFORMATION Presented to you by Wayne Colonna Automatic Transmission Service

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Filed Under (Toyota Manuals) by admin on 19-09-2011

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Starting at the beginning of production for the 2002 model year for Lexus and 2004 for Toyota, a spin-off of the U140/U240 Four speed transaxle, designated as the U150/U250 series was born. This transmission is classified as a 5 speed transmission, although it has 6 ratio’s possible in the Drive position. The U150/250 is very similar to it’s smaller brother, the U140, and actually uses some of the same parts. This Transaxles shift points, and shift feel are electronically controlled by a Powertrain Control Module. This is accomplished by the PCM monitoring engine load and adjusting solenoid duty cycle to match pressure rise and shift feel. The PCM also monitors the turbine and output speed sensors to calculate gear ratio and the Transmission Range Sensor for gear selection.

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ABS Solenoid Relay Circuit TOYOTA

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Filed Under (Toyota Manuals) by admin on 21-09-2011

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Start the inspection from step 1 in case of using the TOYOTA hand-held tester and start from step 2 in case
of not using the TOYOTA hand-held tester.1 Check ABS solenoid relay operation. PREPARATION: (a) Connect the TOYOTA hand-held tester to the DLC3. (b) Turn the ignition switch ON and push the TOYOTA hand-held tester main switch ON. (c) Select the ACTIVE TEST mode on the TOYOTA hand-held tester. CHECK: Check the operation sound of the ABS solenoid relay when operating it with the TOYOTA hand-held tester. OK: The operation sound of the ABS solenoid relay should be heard

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TOYOTA Suspension Tire Inflation Pressure Compensation and Adjustment

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Filed Under (Toyota Manuals) by admin on 06-10-2011

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2004-2010 4Runner 2007-2010 Avalon, Camry, Camry HV, RAV4, Sienna 2008-2010 Corolla, FJ Cruiser, Highlander, Highlander HV, Matrix, Yar is 2006-2010 Land Cruiser, Prius, Tacoma 2005-2010 Sequoia, Tundra 2007-2008 Solara 2009-2010 Venza The purpose of this bulletin is to provide a procedure to adjust tire pressure correctly when outside temperature is significantly colder or warmer than shop temperature. Seasonal temperature change can dramatically alter tire pressure, which can cause the tire pressure warning lamp to illuminate. Tire temperature is dependent on”cold”tire pressure, driving distance and speed, ambient temperature and road surface temperature. As the temperature of the tire changes, air in the tire expands and contr acts, changing the tire’sairpressure. The cold tire pressure for all Toyota models will vary and will need to be adjusted accordingly. “Cold”tire pressure, as shown on the tire pressure label on our vehicles, is generally considered to be the pressure in a tire that has not been driven in the past 4 hours and has been parked outdoors. The TPWS MUST be initialized with the tire pressure marked on the vehicle placard. Tires are then adjusted according to the information in this bulletin to ensure that the TPWS light does not illuminate unnecessarily.

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HARLEY DAVIDSON PREMIUM SUSPENSION KIT REMOVAL AND INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 09-03-2011

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REMOVAL Front Fork Assembly 1. Refer to the XR model section of the service manual and remove the front forks. INSTALLATION Front Fork Assembly 1. Install front forks from kit to motorcycle according to service manual instructions but do not tighten the fork bracket pinch screws at this time. 2. See Figure 1. Measure the distance from the top of upper fork bracket to top of fork assembly. Both sides must be exactly the same and measure 0.388-0.468 inch (9.85- 11.89 mm) above the top fork bracket. Align the adjustment screws inline with the handlebars (see Figure 5). is06083a Figure 1. Fork Installation Height Measurement. NOTE If new pinch screws are not readily available, use a wire grinder wheel to remove all remaining lock patch from original pinch screws, wash screws in clean solvent and dry thoroughly. Apply two drops of LOCTITE® 262 to the first 1/4 in. (6.35 mm) of the end threads. 3. Install pinch screws to upper and lower fork brackets. 4. Verify fork tube installation measurement is 0.388-0.468 inch (9.85-11.89 mm). 5. Tighten pinch screws to 30-35 ft-lbs ( (40.7-47.5 Nm)) See Figure 2. The top edge of reflector should be 1-1/2 inches (38.10 mm) below the lower edge of the bottom fork clamp. 6. Remove the adhesive backing. Place reflector in position and press reflector firmly into place to activate the adhesive. Repeat for reflector on opposite fork. REMOVAL OEM Rear Shock Absorbers 1. Refer to the XR model section of the service manual and remove the rear shock absorbers. INSTALLATION Rear Shock Absorbers 1. See Figure 3. Install the rear shock absorbers according to service manual instructions. The shocks are installed with the external gas reservoir to the rear of the shock absorbers and the thick side of the grommet installed to the frame rail mounts. is06142 Figure 3. Install Thick Side Of Grommet To Frame Rail SUSPENSION ADJUSTMENTS Front Fork Suspension Adjustment Whenever a wheel is installed and before moving the motorcycle, pump brakes to build brake system pressure. Insufficient pressure can adversely affect brake performance, which could result in death or serious injury. (00284a) Adjust both forks equally. Improper fork adjustment can lead to loss of control, which could result in death or serious injury. (00124c) Compression and rebound adjusting valves may be damaged if too much force is used at either end of the adjustment range. (00237a) NOTES Damping is set at the factory for the average solo rider under normal riding conditions. The rider may make adjustments to compensate for individual riding styles and varying road conditions. Evaluating and changing the rebound and compression damping is a very subjective process with many variables and should be approached carefully. The front and rear preload setting will need to be adjusted for the rider’s weight and cargo. This adjustment should be made before the motorcycle is ridden any distance and after changing the overall vehicle weight (adding saddlebags, etc.). If the preload adjustment is correct, and you have the rebound and compression damping set at the factory recommended points, the motorcycle should handle and ride properly. Changes in the load carried requires changes in the preload setting(s). Carrying less weight than was used for setting up the suspension requires decreasing the amount of preload. Increasing the load carried requires adding more preload. The following tools are needed to make suspension adjust- ments. • 5 mm hex key (front fork preload adjustment tool). • Spanner wrench with extension handle (shock absorber preload adjustment). • Screw driver (front fork damping adjustment). 1. Front fork preload adjustment: a. See Figure 4 and Table 1. Using the 5 mm hex key, turn the preload adjuster counterclockwise until it stops. This is the minimum preload setting. b. Turn the preload adjuster clockwise the recommended amount specified for the rider weight

TOYOTA AUTOMATIC TRANSMISSION SHIFT LOCK OVERRIDE BUTTON

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Filed Under (Toyota Manuals) by admin on 14-10-2011

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AUTOMATIC TRANSMISSION SHIFT LOCK OVERRIDE BUTTON 2/3 ORB COVER STORAGE: The ORB is placed in a plastic envelope with a caution label and the envelope is taped to the automatic transmission shift lever as shown below: INSTALLATION OF ORB COVER: Install the ORB cover with the index facing toward the rear of the vehicle. PRODUCTION EFFECTIVE: MODEL PRODUCTION EFFECTIVE CAMRY FROM ’93 M/Y (AUGUST, 1992) COROLLA FROM ’93 M/Y (JUNE, 1992) TERCEL, PASEO FROM ’93 M/Y (AUGUST, 1992) CELICA FROM ’93 M/Y (AUGUST, 1992) LAND CRUISER FROM ’93 M/Y (AUGUST, 1992) TMM CAMRY FROM ’93 M/Y (AUGUST, 1992) TMMC COROLLA FROM ’93 M/Y (SEPTEMBER, 1992) NUMMI COROLLA FROM ’93 M/Y (AUGUST, 1992

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