trailer receiver hitch for klr 650

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Yamaha Virago 750/ 1100 InstaTrike REMOVAL AND INSTALLATION MANUALS

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Filed Under (Yamaha) by admin on 26-12-2011

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Remove any aftermarket accessories (saddle bags, back rests, etc) before hitch installation. After installation remount accessories. NOTE: Some aftermarket accessories may not be compatible with InstaTrike hitch. 1) Place motorcycle on a smooth level surface on center stand. 2) Attach Bracket A (left) to outside of rear passenger foot peg mount. Place spacers between Bracket A and foot peg mount. Use new bolts provided. 3) Attach Bracket B (right) to outside of rear passenger foot peg. Place spacers between Bracket B and foot peg mount. Use new bolts provided. Bracket will extend over top of mufflers. 4) Attach Brackets C (left) and D (right) to rear frame bolts on
motorcycle. Located near rear turn signals Use new bolts provided. (10M x 25mm long) It may be necessary to loosen or remove backrest covers or hardware in order to easily access rear frame bolts. After Bracket C and D installation, reattach and/or tighten backrest mounts. 5) Attach Bracket E(left) / F(right) to bottom of Brackets A & B and to the TOP of the forward hitch arms. Ensure hitch is square on motorcycle and snug bolts for Brackets A, B, and E,F at this time. 6) Raise rear of hitch so bottom of Brackets C & D are flush with top of rear hitch plate. Ensuring that hitch is square with motorcycle, carefully mark hole locations for bottom of Brackets C&D on rear hitch plate. Drill rear hitch plate holes with 3/8 inch drill. This step ensures proper alignment and spacing of hitch on the motorcycle. 7) Tighten all bolts ensuring that hitch is square on motorcycle. Periodically check bolts for tightness. Bracket Identification
INSTALLATION OF THE TOW-PAC HITCH CART.
1. Place your motorcycle on a smooth flat surface, like a garage floor, and rest it on its center stand. 2. Assemble the axles, tires and wheels, and fenders onto the tow- pac hitch cart. 3. Carefully align the tow-pac hitch cart’s hitch mount with the receiver hitch on the motorcycle. Now push the hitch mount into the receiver hitch. (this might be a little difficult until you get use to doing it. Removing the paint from the hitch mount and applying a little grease will help.) 4. Place the hitch pin through the receiver hitch and hitch mount ( alignment plate ). Install and tighten the tension bo

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1100cc Honda Goldwing Installation Manual

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Filed Under (Honda) by admin on 29-04-2011

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Receiver Hitch Installation Install all bolts loosely until all brackets are in place 1) Place motorcycle on center stand and be certain it is level. 2) Remove saddlebags if necessary for easier installation. 3) Mount bracket A to the lower front crash bar bolt Left side (new bolts provided) and top of left hitch arm. 4) Mount bracket B to the lower front crash bar bolt Right side (new bolts provided) and top of right hitch arm. 5) Bracket C mounts to rear of hitch and sub frame bolt located behind tail light (new bolt provided) This bracket mounts inside the rear fender. 6) Attach brackets D and E to rear of hitch. 7) Bracket F attaches to bottom of bracket D and trunk sub frame with U-bolts. Insert bottom U-bolts at step 9 8) Bracket G attaches to bottom of bracket E and trunk sub frame with U-bolts. Insert bottom U-bolts at step 9 9) Brackets D and E (with brackets F and G) attach to bottom rear saddlebag sub frame with U-bolts. 10) Tighten all bolts. INSTALLATION OF THE TOW-PAC HITCH CART. 1. Place your motorcycle on a smooth flat surface, like a garage floor, and rest it on its center stand. 2. Assemble the axles, tires and wheels, and fenders onto the tow- pac hitch cart. 3. Carefully align the tow-pac hitch cart’s hitch mount with the receiver hitch on the motorcycle. Now push the hitch mount into the receiver hitch. (this might be a little difficult until you get use to doing it. Removing the paint from the hitch mount and applying a little grease will help.) 4. Place the hitch pin through the receiver hitch and hitch mount ( alignment plate ). Install and tighten the tension bolt. 5. Push the motorcycle off of the center stand and risers if used. 6. Bolt leanstop braces to hitch. (Bolt inserts from the bottom) Be certain to replace washers/spacers in the same configuration as when you removed them. see diagram next page 7. Check all bolts for tightness. 8. You are now ready for the test ride. A. Keep your feet up! B. Ride slowly in first gear until you are comfortable with the Tow-Pac system.

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BUSHTEC GL1800 STANDARD & DELUXE VERTICAL RECEIVER HITCH SYSTEM Trailer Hitch Installation Instructions

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Filed Under (Honda) by admin on 24-11-2011

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Place the motorcycle on its centerstand on level ground. Remove the four bolts in the seat handles with a 6mm Allen head socket and remove the seat. NOTE: The rubber bushingsinside the seat may fall out during removal; Make sure they are in place upon reassembly.2. Remove both side covers.3. Remove the (5) five bolts in the rear fender (license plate panel, between saddlebags)with a 5mm Allen head socket. Remove the rear fender. NOTE: The fifth bolt is behindthe license plate.4. Remove the (3) three bolts in the passenger floorboard holder cover with a 5mm Allenhead socket. Remove the cover and repeat for other side.5. Remove the (2) bolts in the rear saddlebag guard with a 12mm socket. Remove thesaddlebag guard and repeat for other side 6. Remove the bolt in the muffler hanger using a 12mm socket. Repeat for other side.7. Loosen, but do not remove, the muffler clamps using a 6mm Allen head socket. Rotatethe mufflers down slightly to allow the hitch hoop to slide between the mufflers and the saddlebag

1300 Yamaha V-Star Installation Manual

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Filed Under (Yamaha) by admin on 07-11-2010

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1) Place motorcycle on a firm level surface and secure in a upright position. 2) Remove saddle bags and saddle bag hardware (Tourer model only) Also remove rear riders pegs (Tourer model requires removal of rear footpeg offset hardware as well) 3) Attach bracket A (right) / B (left) to rear footpeg attachment point using new bolts provided. Remount footpegs/saddlebag hardware over top of brackets A/B. NOTE: Do not attach leveling stand bracket at this time 4) Attach bracket C(right) / D(left) to rear fender sub frame using new bolts provided. (Tourer model only – Saddle bag hardware mounts to the outside of brackets C/D. Brackets C/D mount between chrome side rail and saddlebag hardware.) NOTE: Brackets C/D have welded spacers which attach in toward rear fender 5) Attach top of Bracket E(right) / F(left) to rear of brackets C/D. Brackets E/F mount to the inside of brackets C/D. NOTE: Use ½ inch spacer between brackets E/F and C/D on Tourer model ONLY
6) Attach rear of brackets A/B to TOP of forward hitch arms. Attach bottom to brackets E/F to rear hitch plate. 7) Carefully tighten all bolts at this time ensuring hitch is square with motorcycle. Hitch Bracket Identification Leveling stand screw jack installation 1) Attach leveling stand brackets to brackets A and B 2) Thread right side screw jack into threaded hole on leveling stand bracket attached to bracket A sand adjust leveling jack bolt out. 3) Push motorcycle over from left side until right screw jack is touching floor. 4) Thread left side screw jack into threaded hole on leveling stand bracket attached to bracket B and adjust out until motorcycle will rest upright on both screw jacks. 5) Adjust screw jacks until motorcycle is level. 6) After InstaTrike is attached to or removed from receiver hitch, be sure to remove leveling stands and leveling stand brackets. CAUTION – Use screw jacks to hold motorcycle upright and level ONLY. Do not lift motorcycle with screw jacks. CAUTION – Use care when installing screw jacks. Be certain that motorcycle is always in a stable balanced position.
INSTALLATION OF THE TOW-PAC HITCH CART. 1. Place your motorcycle on a smooth flat surface, like a garage floor, and install leveling stands. Install right leveling stand first. Carefully raise motorcycle off of side stand and install left leveling stand. Caution – Use leveling stands to level motorcycle ONLY. Do not raise motorcycle with stands Caution – Be certain that motorcycle is always in a stable balanced position when installing leveling stands. 2. Assemble the axles, tires and wheels, and fenders onto the tow- pac hitch cart. 3. Carefully align the tow-pac hitch cart’s hitch mount with the receiver hitch on the motorcycle. Now push the hitch mount into the receiver hitch. (this might be a little difficult until you get use to doing it. Removing the paint from the hitch mount and applying a little grease will help.) 4. Place the hitch pin through the receiver hitch and hitch mount ( alignment plate ). Install and tighten the tension bolt

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HARLEY DAVIDSON FLH AND FLT TRAILER HITCH OR RACK LIGHTING WIRE HARNESS INSTALLATION INSTRUCTIONS

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Filed Under (Harley Davidson) by admin on 29-01-2011

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Remove the seat and locate the tail light plug, this should be attached to the frame with a plastic clip where the fender meets the frame cross member. Unplug the connector and plug in the male and female ends of the supplied wire harness. Route the harness as shown following the other wire looms and then down along the main frame of the trailer hitch or your fender support to the bottom of the rear fender. Secure the harness using the supplied cable ties. Install a plug that matches that of your trailer. The wires in the harness functions/colors are as follows: Black = Ground Brown = Tail Light Red = Brake Light Orange = Left Turn signal Blue = Right Turn signal NOTE: If your trailer has only four (4) wires you will need to use a 5 to 4 wire converter. These are available at most auto parts stores or thru RIVCO Products. NOTE: If your trailer uses more than two (2) incandescent tail light bulbs the use of a trailer wiring isolator is strongly advised as this additional load is too much for the motorcycles wiring to support and may cause damage to the electrical system. Trailer wiring isolators are available although not as common in auto parts stores and are also available thru RIVCO Products. If you are installing both you must first install the 5 to 4 wire converter then the isolator then to the trailer plug.

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Yamaha Venture Royal Star Installation Manual

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Filed Under (Yamaha) by admin on 09-11-2010

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1) Secure motorcycle in an upright position. 2) Remove saddle bags 3) For hitch clearance you will need to install the enclosed muffler lowering spacers. 4) Attach forward brackets A (left) and B (right) to motorcycle rear crash bar with U-Bolts. Also attach brackets at the point where the saddle bag sub frame and rear crash bar connect using new bolt provided. 5) Attach rear brackets C (left) and D (right) to motorcycle rear frame using new bolts provided. See diagrams next page. Attach top portion first then bottom portion. 6) Attach brackets A and B to forward arms of receiver hitch. Brackets mount on BOTTOM of hitch arms. 7) Attach bottom of brackets C and D to rear of hitch. 8) Now tighten all bolts working from rear forward. 9) Replace saddle bags and double check all bolts for tightness. Hitch Diagrams InstaTrike Installation 1. Place your motorcycle on a smooth level surface and attach leveling jack stands. 2. Push the hitch mount into the receiver hitch. (this might be a little difficult until you get use to doing it. Removing the paint from the hitch mount and applying a little grease will help.) 3. Place the hitch pin through the receiver hitch and hitch mount ( alignment plate ). Install and tighten the tension bolt. 4. Align InstaTrike wheels. (initial installation only. Check periodically and realign if necessary) 5. Bolt leanstop braces to hitch. Be certain to replace washers/spacers in the same configuration as when you removed them. 6. Remove leveling jack stands. 7. Check all bolts for tightness. 8. You are now ready for the test ride. A. Keep your feet up! B. Ride slowly in first gear until you are comfortable with the Tow-Pac system.

Kawasaki Vulcan 500 Receiver Hitch Installation Manual

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Filed Under (Kawasaki) by admin on 06-05-2012

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1) Place motorcycle on its side stand on a firm level surface. 2) Remove saddlebags if any. 3) Remove rear riders pegs. 4) Attach front of bracket A (left side) and bracket B (right side) between rear footpeg motorcycle bracket and rear footpeg. Use new bolt provided (Bolt assortment included to accommodate some accessories) 5) Attach bracket E (left side) and bracket F (right side) to two rear fender attachment bolts. Use new bolts provided. (Bolt assortment included to accommodate some accessories) 6) Attach bracket C (left side) and bracket D (right side) to brackets E and F and to second holes on rear of hitch. 7) Attach rear of brackets A and B to BOTTOM of hitch arms 8) Tighten all bolts. Receiver hitch diagram Leveling stand screw jack installation After hitch is installed, install leveling stand screw jacks to hold motorcycle in an upright and level position in order to install or remove InstaTrike. 1) Thread right side screw jack into leveling stand bracket on bracket B and adjust leveling jack bolt out until motorcycle will be level against it. 2) Push motorcycle over from left side until right screw jack is touching floor.

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Honda Shadow750 ACE Installation Manual

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Filed Under (Honda) by admin on 21-11-2010

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1) Place motorcycle on a smooth level surface on its side stand. 2) Install leveling screw jacks so that motorcycle is in an upright and level position. 3) Remove saddlebags. 4) Mount bracket A ( left side ) to the 3 bolts that attach the rear fender and sub frame to the main motorcycle frame. new bolts provided 5) Mount bracket B ( right side ) to the 3 bolts that attach the rear fender and sub frame to the main motorcycle frame. new bolts provided 6) Bracket C mounts to the outside of bracket A at the rear lower hole. ( left ) 7) Bracket D mounts to the outside of bracket B at the rear lower hole. ( right ) 8) Bracket E ( left ) attaches to the outside of the motorcycle frame just under the rear foot peg and above the frame weld with the provided U-bolt. see diagram 9) Bracket F ( right ) attaches to the outside of the motorcycle frame just under the rear foot peg and above the frame weld with the provided U-bolt. see diagram 10) Bolt brackets C and D to the top rear of the receiver hitch. 11) Bolt brackets E and F to the top of the forward arms of the receiver hitch. 12) Tighten all bolts at this time. 13) Remount saddlebags and check all bolts for tightness. 1. Place your motorcycle on a smooth level surface and attach leveling jack stands. 2. Assemble axles, wheels, and fenders onto the tow-pac hitch cart. 3. Push the hitch mount into the receiver hitch. (this might bea little difficult until you get use to doing it. Removing the paint from the hitch mount and applying a little grease will help.) 4. Place the hitch pin through the receiver hitch and hitch mount ( alignment plate ). Install and tighten the tension bolt. 5. Align InstaTrike wheels. (initial installation only. Check periodically and realign if necessary) 6. Bolt lean stop braces to hitch. (Bolt inserts from the bottom) Be certain to replace washers/spacers in the same configuration as when you removed them.

Yamaha V-Star 1300 Receiver Hitch Installation

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Filed Under (Yamaha) by admin on 01-01-2012

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Install all bolts loosely until all brackets are in place Remove accessories (saddle bags, back rests, etc) before hitch installation. 1) Place motorcycle on a firm level surface and secure in a upright position. 2) Remove saddle bags and saddle bag hardware (Tourer model only) Also remove rear riders pegs (Tourer model requires removal of rear footpeg offset hardware as well) 3) Attach bracket A (right) / B (left) to rear footpeg attachment point using new bolts provided. Remount footpegs/saddlebag hardware over top of brackets A/B. NOTE: Do not attach leveling stand bracket at this time
4) Attach bracket C(right) / D(left) to rear fender sub frame using new bolts provided. (Tourer model only – Saddle bag hardware mounts to the outside of brackets C/D. Brackets C/D mount between chrome side rail and saddlebag hardware.) NOTE: Brackets C/D have welded spacers which attach in toward rear fender 5) Attach top of Bracket E(right) / F(left) to rear of brackets C/D. Brackets E/F mount to the inside of brackets C/D. NOTE: Use ½ inch spacer between brackets E/F and C/D on Tourer model ONLY
6) Attach rear of brackets A/B to TOP of forward hitch arms. Attach bottom to brackets E/F to rear hitch plate. 7) Carefully tighten all bolts at this time ensuring hitch is square with motorcycle.

Single-Cylinder BMW G 650 X Model Series

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Filed Under (BMW) by admin on 16-11-2010

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introducing the new range of single-cylinder models, BMW Motorrad is broadening its model line-up with a clear focus on additional target groups. Proceeding from the same technical foundation, the Company has created three new motorcycles absolutely different in their features and characteristics: the G 650 Xchallenge Hard Enduro, G 650 Xmoto Street Moto, and the G 650 Xcountry Scrambler. With their outstanding product substance, their purist looks, and their exceptionally sporting riding characteristics, these single-cylinder models are filling attractive niches in the market. And through their low unladen weight of less than 160 kg or 353 lb according to the DIN standard, they offer dynamic performance for both the connoisseur and the sports-minded rider. Market launch of the new G 650 X model series is planned in good time for the beginning of the season in spring 2007. These new machines with the smallest engines in the BMW model range offer particularly the young and young-at-heart motorcycle rider exactly the right entry into the world of BMW motorcycles, but are not entry-level bikes in the conventional sense of the word: On the contrary, the G 650 Xchallenge Hard Enduro will thrill the customer who wishes to really benefit from the enormous offroad potential of his machine. The G 650 Xmoto Street Moto, in turn, with its very impressive active riding qualities, offers the genuine enthusiast a new dimension in riding pleasure. The G 650 Xcountry Scrambler, finally, stands for carefree riding pleasure and nimble performance both on the road and off the beaten track. Indeed, this unique machine is able to meet all kinds of requirements and offer virtually all riding qualities ranging from city use via country roads and small, winding lanes, all the way to offroad tracks presenting the most challenging requirements. The G 650 Xcountry therefore conveys the classic but relaxed feeling of riding a genuine Scrambler as well as the concept of “wandering” on your motorcycle into today’s world in a most modern style. And last but certainly not least, riding pleasure is guaranteed under all conditions and in every situation, since the G 650 Xcountry offers the same outstanding engine and running gear qualities as its two very sporting “sister models

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