what is the engage position of suzuki eiger choke

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SUZUKI SV 1000 RADIATOR (COOLING SYSTEM) SERVICE MANUAL

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Filed Under (Suzuki) by admin on 26-02-2011

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FI SYSTEM MALFUNCTION CODE AND DEFECTIVE CONDITION MALFUNCTION CODE DETECTED ITEM DETECTED FAILURE CONDITION CHECK FOR COO NO FAULT C11 Camshaft position sen- sor The signal does not reach ECM for more than 3 sec . after receiving the starter signal . The camshaft position sensor wiring and mechanical parts (Camshaft position sensor, intake cam pin, wiring/coupler con- nection) C12 Crankshaft position sensor The signal does not reach ECM for more than 2 sec . after receiving the starter signal . The crankshaft position sensor wiring and mechanical parts (Crankshaft position sensor, wiring/coupler connection) C13 Intake air pressure sensor The sensor should produce following voltage . (0.50 V < sensor voltage < 4 .85 V) Without the above range, C13 is indicated. Intake air pressure sensor, wiring/coupler connection C14 Throttle position sen- sor The sensor should produce following voltage . (0.20 V < sensor voltage < 4 .80 V) Without the above range, C14 is indicated. Throttle position sensor, wiring/coupler connection C15 Engine coolant temperature sensor The sensor voltage should be the following. (0.15 V <_ sensor voltage < 4 .5 V) Without the above range, C15 is indicated. Engine coolant temperature sensor, wiring/coupler connection C21 Intake air temperature sensor The sensor voltage should be the following. (0.15 V < sensor voltage < 4 .5 V) Without the above range, C21 is indicated. Intake air temperature sensor, wiring/coupler connection C22 Atmospheric pressure sensor The sensor voltage should be the following. (0.50 V < sensor voltage < 4 .5 V) Without the above range, C22 is indicated. Atm. pressure sensor, wiring/coupler connection C23 Tip over sensor The sensor voltage should be the following for more than 2 sec . after ignition switch turns ON . (0 .20 V < sensor voltage < 4 .80 V) Without the above value, C23 is indicated. Tip over sensor, wiring/coupler connection C24 or C25 Ignition signalCrankshaft position sensor signal is produced and ECM determines the ignition signal but signal from ignition coil is interrupted continuous by 4 times or more. In this case, the code C24 or C25 is indicated. Ignition coil, wiring/coupler connection, power supply from the battery SERVICING INFORMATION 8 .3 C28 Secondary throttle valve actuator No operating voltage is supplied from the ECM, C28 is indicated. STVA can not operate. STVA lead wire/coupler, STVA C29 Secondary throttle valve position sensor The sensor should produce following voltage . (0.10 V < sensor voltage < 4 .90 V) Without the above range, C29 is indicated . Secondary throttle position sensor, wiring/coupler connection C31 Gear position signalGear position signal voltage should be higher than the following for more than 2 seconds. (Gear position switch voltage >_ 0 .6 V) Without the above value, C31 is indicated. Gear position sensor, wiring/coupler connection, gearshift cam, etc. C32 or C33 Fuel injector Crankshaft position sensor signal is produced and ECM determines the injection signal but fuel injection signal is interrupted continuous by 4 times or more. In this case, the code C32 or C33 is indicated. Injector, wiring/coupler connection, power supply to the injector C41 Fuel pump relay No voltage is applied to fuel pump although fuel pump relay is turned ON, or voltage is applied to fuel pump although fuel pump relay is turned OFF . Fuel pump relay, connecting lead, power source to fuel pump relay C42 Ignition switchIgnition switch signal is not input in the ECM . Ignition switch, lead wire/coupler C44 Heated oxygen sensor (HO2S) [For E-02, 19] During 02 feedback control, 02 sensor voltage is higher or lower than the specification . No signal is detected during engine operation or no electrical power is supplied from the battery . HO2S lead wire/coupler connection Battery voltage supply to the HO2S C49 PAIR control solenoid valve (PAIR valve) When no operating voltage is supplied from the ECM, C49 is indicated. PAIR valve can not operate. PAIR valve lead wire/coupler

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SUZUKI SV1000/ S SERVICE MANUAL Supplimentary

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Filed Under (Suzuki) by admin on 26-02-2011

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CHASSIS BOLT AND NUT Check that all chassis bolts and nuts are tightened to their specified torque. (Refer to below and page 2-29 of SV1000S Service manual for the locations of the following nuts and bolts on the motorcycle.) CHASSIS FRONT FORK REMOUNTING Align the upper surface A of the inner tube with the upper surface B of the steering stem upper bracket. Tighten initially at 1 000 km (600 miles, 1 month) and every 6 000 km (4 000 miles, 6 months) thereafter. ITEM N·m kgf-m lb-ft 1 Handlebar clamp bolt 23 2.3 16.5 2 Handlebar holder set nut 45 4.5 32.5 SV1000K3 5 SUSPENSION SETTING After installing the front fork, adjust the spring pre-load and damping force as follows. SPRING PRE-LOAD ADJUSTMENT There are eight grooves on the spring adjuster. Position 1 provides the maximum spring pre-load and position 8 provides the minimum spring pre-load. STD position: 7 DAMPING FORCE ADJUSTMENT Rebound damping force Fully turn the damping force adjuster 1 clockwise. It is at stiffest position and turn it out to standard setting position. STD position: 1 and 1/4 turns out from stiffest position Compression damping force Fully turn the damping force adjuster 2 clockwise. It is at stiffest position and turn it out to standard setting position. STD position: 1 turn out from stiffest position STANDARD FRONT SUSPENSION SETTING ! FRONT Spring pre-load adjuster Damping force adjuster Rebound Compression Solo and dual riding 7 1 and 1/4 turns out from stiffest position 1 turn out from stiffest position Be sure to adjust the spring pre-load and damping force on both front fork legs equally. 6 SV1000K3 HANDLEBARS REMOVAL AND DISASSEMBLY Remove the handlebar balancer 1. NOTE: Do not remove the handlebar balancer mounting screw before removing the handlebar balancer. Slightly loosen the mounting screw, and then pull the balancer assembly out of handlebars. Remove the rear view mirror 2. Disconnect the front brake light switch coupler 3. Remove the front brake master cylinder. Remove the right handlebar switch 4 and throttle grip 5. Disconnect the clutch switch lead wires 6. Remove the left handlebar switch 7. Remove the rear view mirror 8. Remove the clutch master cylinder. Remove the handlebar clamp caps

Harley Davidson 1990 and later HSR Choke Cable Installation Manual

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Filed Under (Harley Davidson) by admin on 28-02-2012

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The majority of HSR42/45 installations use the Harley cable. Installation is simple when the installation instructions are followed, step by step. Those steps are: • Remove the stock Harley choke cable assembly. • Remove the spring and plunger from the stock cable. • Remove the Mikuni “Starter Nut” from the HSR. • Remove the Mikuni spring and plunger from the HSR. • Install the Mikuni spring and plunger on the Harley choke cable. • Install the Harley choke cable with the fitted Mikuni spring and plunger into the HSR carburetor. • DO NOT use the Mikuni Starter Nut; discard it. • DO NOT use the Harley spring or plunger; discard them. Note: If you do not have installation instructions, you may download them from the www.mikuni.com website in the “manuals” section. If the Mikuni Starter Nut is fitted to the Harley cable, the choke plunger is held off its seat and the choke is open all the time. If the Harley spring and plunger are used, the plunger does not seal and the choke is open all the time. The result, in both cases, is very poor fuel mileage (30 mpg or less). Another possible cause of poor mileage, rough idle and fouled spark plugs is incorrect cable routing. The stock Harley choke cable is very stiff and may not be fully seated in the metal elbow at the carburetor end of its run. This condition is easily corrected. On occasion, one of these errors may have been made by someone else at another location. The unfortunate mechanic who inherits the task of correcting the rich condition, poor idle and poor fuel mileage may have no clue as to the mismatch of parts. For this reason, we include the photos and text to help you discover if your installation is correct.

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2008 KTM 50 SX JUNIOR 50 SX OWNER'S MANUAL

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Filed Under (KTM) by admin on 22-10-2010

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Choke Dell’Orto carburetor PHVA 14 DS (50SXJunior) Choke lever [1] is mounted to the right side of the carburetor. If you move the choke lever up to the stop, a hole is opened in the carburetor through which the engine can draw in additional fuel. This results in a “rich” fuel-air mixture required for a cold start. Moving the choke lever back closes the hole in the carburetor again. Choke Dell’Orto carburetor PHBG 19 BS (50 SX) Choke control knob [2] is mounted to the left side of the carburetor. If you pull the choke control knob up to the stop and turn it 90º, a hole is opened in the carburetor through which the engine can draw additional fuel. This results in a “rich” fuel-air mixture required for a cold start. Turning back the choke control knob returns the knob to the starting position and closes the hole in the carburetor again. Kickstarter The kickstarter is mounted on the right side of the engine. Its upper part can be swivelled. Foot brake lever The foot brake lever is located in front of the right footrest. The basic position can be adjusted to the seating position (see maintenance work). Side stand (50 SXJunior) Use your foot to swing the side stand forwards to the stop. Make sure it rests securely on solid ground.

2007 KTM 250 SX-F 450 SX-F INSTALLATION MANUAL

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Filed Under (KTM) by admin on 06-02-2012

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Clutch lever The clutch lever [1] is located on the left side of the handlebar. The adjusting screw [A] is used to change the original position of the clutch lever (see maintenance work on chassis and engine). The clutch is hydraulically actuated and adjusts itself automatically. Hot start lever If you pull the red hot start lever [2] during the starting procedure backward, a bore in the carburetor will be opened through which the engine may take in additional air. The result is a “lean” fuel-air mixture of the type needed for hot starts. 2 1 A Fuel tap OFF In this position the fuel tap is closed. No fuel can flow to the carburetor. ON During operation the twist grip must be turned to ON. This means that the fuel can flow to the carburetor. OPERATION INSTRUMENTS »
Starter button (450 SX-F) Pushing the black starter button [3] will actuate the E-starter. ENGLISH 6 Hand brake lever The hand brake lever [1] is mounted on the handlebars on the right and actuates the front wheel brake. The adjusting screw [A] can be used to change the basic position of the hand brake lever (see “Maintenance”). Short circuit button The short circuit button [2] turns off the engine. When pressing this button, the ignition circuit is short-circuited. Filler cap To open the filler cap: Turn the filler cap 45 ° counter-clockwise. To close the filler cap: Put the filler cap on and turn it 45 ° clockwise. OFF ON 1 A 2 3 ENGLISH 7 OPERATION INSTRUMENTS » Choke If you pull the choke button [1] out as far as possible, a bore in the carburetor will be opened through which the engine may take in additional fuel. The result is a “fat” fuel-air mixture of the type needed for cold starts. To deactivate the choke, push the choke button back into its basic position. Shift lever The shift lever is mounted on the left side of the engine. The position of the gears is shown in the illustration. Neutral is located between first and second gear. Kickstarter (250 SX-F) The kickstarter is mounted on the right side of the engine. Its upper part can be swivelled. Foot brake pedal The foot brake pedal is located in front of the right footrest. Its basic position can be adjusted to your seat position (see maintenance work). Plug in stand The plug-in stand can be attached to the wheel spindle on the left side of the motorcycle

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Hammerhead La Vita 150cc OWNERS MANUAL

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Filed Under (Hammerhead) by admin on 27-11-2010

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1. Left and Right rear Mirror 2. Left and Right Brake 3. Front storage compartment (option) 4. Speedometer/ Digital Gauge 5. Main Switch 6. Battery 7. Air Cleaner 8. Seat Lock 9. Rear Light Assembly 10. Left and Right Rear turn Lights 11. Fuel Tank 12. Center Stand 13. Kick Start 14. Side Stand 15. Muffler 16. Left and Right Turn Lights 17. Head Lights 18. Rear Reflector Instrument Panel Speedometer Riding speed is indicated by KM/H and MPH. Odometer The total riding distance is in KM and Miles. The black figures in black background indicate total miles traveled. Indicating lamp or turning light It flashes when turning light is in use. Fuel Gauge Fuel Gauge indicates the remaining fuel in the fuel tank (the gauge does not work when main switch is in the “OFF” position). The gauge moves from “F”(full) to “E” (empty) as fuel decreases in the fuel tank. Fill the tank with 90 Octane or higher gasoline when the needle is approaching the “E” position. There is no reserve tank. Indicating Lamp of High beam It indicates high beam is in use. Note: apply low beam to avoid obstructing the view of oncoming drivers and drivers ahead. 1. Speedometer 2. Odometer 3. Left turn signal indicator 4. Right turn signal indicator 5. High beam indicator 6. Fault signal indicator 7. Battery Gauge 8. Fuel Gauge Instrument Control Main Switch NOTE: – Do not leave the main switch in “ON” position for an extended period of time when the engine is stopped. The battery may drain itself empty. – Lock the steering and remove the key after park to avoid theft. “ON” Position: Electric Circuits are switched on. The engine can now be started. The key can not be removed in this position. “OFF” Position: All electrical circuits are switched off. The engine stops. The key can be removed in this position. “LOCK” Position: The steering is locked when in this position. The key can be removed. Steering Lock Turn the handle bar fully to the left to lock the steering to prevent theft. Push the key in when it is in “OFF” position and while pushing the key in, turn the switch to “LOCK” position to lock the steering. Pull the key out once you are done

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1994-2003 Suzuki GSXR750 and 1997-2004 Suzuki GSXR600 Superbike Kit INSTALLATION INSTRUCTIONS

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Filed Under (Suzuki) by admin on 10-01-2011

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Step 1: Identify the key components that complete our Superbike kit: You should have 2 lines (front kit), 1 double banjo bolt and 2 lower adapters. There are also a total of 7 washers. 5 will be used, and 2 are spares. We strongly suggest having a professional mechanic install these brake lines; all other installations VOID warranty. Inspect your brake system after every race. Step 2: To ensure no paint damage from a brake fluid spill, completely cover the front end of the bike. This process is messy, and brake fluid WILL drip! Step 3: Uninstall stock hoses; be aware of how the stock system was routed in case you need to re-install it. Step 4: Install the Galfer adapters onto the right and left calipers. Thread each adapter into the calipers with one washer, and torque at 12 to 13 ft pounds. (See picture S4) Step 5: Install the right and left lines to the calipers, using the shorter line on the right side. These lines will travel from the master cylinder to the calipers; a double banjo bolt (see picture S5) is included to run two lines down. The positioning sequence on the master cylinder is as follows: Master cylinder, washer, straight banjo (from right line), washer, 12-degree banjo (from left line), washer, and double banjo hex. Double banjo bolt torque level is 12 FT Pounds. ( See picture S6) Make sure that the 90-degree fittings on each caliper are pointing away from the bike just a little bit (see pictures S7 through S9 of calipers) . Thread each banjo end into the adapter, and torque to 6 ½ Ft pounds. Before you proceed to the next step, please check for clearance of the lines. Compress the front end to make sure that the lines are not binding with anything. When the front end is fully extended or fully compressed, double check that the lines are traveling correctly and clear from any obstructions. Once the lines have been checked for clearance, we recommend using a zip-tie to bring the lines together about an inch above the lower triple clamp area. (Picture S10) Step 6: Bleed brake system according to owner’s manual, and build appropriate pressure. Finishing with DOT 4-brake fluid is recommended.

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WY50QT-30A SPECIFICATION AND OWNER MANUAL

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Filed Under (Tips and Review) by admin on 21-11-2010

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Meter and indicator light (Fig3) ⑴ Odometer ⑵ Speedo meter ⑶Fuel meter ⑷Parking light ⑸Right Turning signal light ⑹Voltage Meter ⑺Left Turning signal light (8) High-Low beam light ⑼Time meter Ignition Switch(Fig4) (1) On ()-when the switch turn to this position, Start engine and do not pull out the key. 。 (2) Off () When the switch turn to this position, Start engine power off and take out the key. ⑶ Lock () When the switch turns to lock position () , Take out the key .do not do any turning operation And do not start engine and light. 。 Notice : If the engine is idling speed for a long time in the hot climate, It will appear too hot Phenomenon Must close engine. Fig3 Fig 4 6 Fuel Meter(Fig 5) 1.Fuel Meter (Fig 5) show the approx remainder of flue. When the hand point to (F), it indicates Full tank of 7.5L. 。 2.When the hand at red section it indicates the remainder of flue is 1.8L. Headlight Switch (1) (Fig 6) Headlight switch: three position”" 、”"and”•” :When it on the position, the front head light, tail light, position light and meter light turn on. :When it on the position, tail light, position light and meter light turn on. •:When it on the position, the front head light, tail light, position lighted instrument turn off. Starting Switch (2) (Fig 6) Press this button to start engine(Ref.P16)

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YAMAHA PW50 (X) OWNER'S MANUAL

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Filed Under (Yamaha) by admin on 25-11-2010

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Before operating the motorcycle: * Check the fuel tank breather hose connection. * Check the fuel tank breather hose for cracks or damage, and replace it if damaged. * Make sure that the fuel tank breather hose is not blocked, and clean it if necessary. EAU13452 2-stroke engine oil Make sure that there is sufficient 2-stroke engine oil in the oil tank. Add the recommended 2-stroke engine oil as necessary. NOTE: Make sure that the 2-stroke engine oil tank cap is properly installed. EAU40701 Fuel cock The fuel cock supplies fuel from the tank to the carburetor while filtering it al- so. The fuel cock has two positions: S (stop) With the lever in this position, fuel will not flow. Always return the lever to this position when the engine is not running. 1. Fuel tank breather hose 1 1. 2-stroke engine oil tank cap 2. Minimum level mark Recommended oil: See page 8-1. Oil quantity: 0.30 L (0.32 US qt) (0.26 Imp.qt) 2 1 1. Arrow mark pointing to “S” (stop) 1
INSTRUMENT AND CONTROL FUNCTIONS 3-6 1 2 3 4 5 6 7 8 9 O (on) With the lever in this position, fuel flows to the carburetor. Normal riding is done with the lever in this position. EAU13590 Starter (choke) lever “” Starting a cold engine requires a richer air-fuel mixture, which is supplied by the starter (choke). Move the lever in direction (a) to turn on the starter (choke). Move the lever in direction (b) to turn off the starter (choke). EAU13680 Kickstarter To start the engine, fold out the kick- starter lever, move it down lightly with your foot until the gears engage, and then push it down smoothly but force- fully

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SUZUKI MOTORCYCLES Gsxr 600, Gsxr 750, Gsxr 1000 teak the lead

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Filed Under (Suzuki) by admin on 12-11-2010

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The launch of the sixth generation of Gsxr marked a shift in Suzuki’s emphasis on two fronts. One, the Gsxr 1000 now took the upper hand in the development stakes. Historically, the Gsxr 750 led the march-arriving first, gaining the most recent technology, absorbing the lion’s share of corporate pride-but by 2003 the Gsxr 1000 was in the lead. Two, the Gsxr 1000 represents another, more subtle shift for Suzuki engineering, in which the designers-the lucky guys who get to clothe these amazing machines-have more freedom of expression. With this generation, the designs turned edgier, sharper, more aggressive looking than ever. What’s more, the Gsxr 1000 K3 would be the proving ground for a host of changes brought to the Gsxr 600 and Gsxr 750 for 2004. In fact, nearly every upgrade to the smaller bikes appeared on the Gsxr 1000 a year before. But the real impetus for driving the Gsxr 1000 to the head of development and, indeed, shortening its development cycle was competition both on the track and in the showroom. For the track, it was understood that Superbike racing would revert to allowing 1000 cc four-cylinder bikes in place of the 750s that had been the limit since 1982. In 2002, Yoshimura and Mat Mladin barely lost the AMA Superbike crown to Nicky Hayden aboard the Honda RC5!. But it would be the RC’s swan song of competitiveness with the change to 1000 cc fours. To keep speeds in check, the AMA Superbike rules would require 1000 cc fours to have some additional limitations compared to the twins and triples. For example, “Cylinder heads may be ported and machined, but altering of valve angles will not be permitted; aftermarket valves, springs, retainers, and other valve-train components will be permitted; valves must be stock size and same basic material as original equipment; aftermarket camshafts will be permitted, but earn lift and resulting valve lift must be no greater than stock. “In addition, the “stock crankshaft must be retained, The only allowable modifications are balancing, polishing of bearing surfaces and attachment of accessory drives. Homologated transmission gear sets (one optional set of ratios per approved model) will be permitted. Optional sets will be price-controlled and must be available to any legitimate AMA Superbike competitor. Homologated fuel-injection throttle-body assemblies (one optional type per approved model) and aftermarket airboxes will be permitted. Modifications to throttle bodies will not be permitted. Optional throttle bodies will be price-controlled and must be available to any legitimate AMA Superbike competitor.” The thinking was simple: keep the liter bikes from sucking through massive throttle bodies, and the horsepower might not (and, it was hoped, would not) go through the roof. In preparation for racing, Suzuki moto wanted to make a host of small changes to the Gsxr 1000, but its motivation was also to keep the bike at the forefront of open-class street bikes. Suzuki engineers knew that Honda and Kawasaki were readying all-new models-the CBR 954 RR and the ZX 9 R had long since been vanquished-and rumor had it that Yamaha was ready with yet another push with the R1.It was the right time to make alterations to the Gsxr 1000. Heading the list was, as one might expect, a revised engine.

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