what is the firing order for 1985 kawasaki ninja

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Kawasaki Ninja 650R (ER-6F) & ER-6N Resource Upgrading the Suspension on the Kawasaki ER6-F/ N

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Filed Under (Kawasaki) by admin on 30-11-2010

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Top fork is as removed. Kawasaki Ninja 650R (ER-6F) & ER-6N Resource Before removing the fork from the clamps on the yokes I loosened the fork top. Before removing the fork top the fork-slider was placed in a vice and the bottom bolt loosened….. … before finally being removed with the fork upside down. Because the springs were still in situ this gave sufficient tension on the damper-rod to prevent it from turning and allow the bolt to be removed. When I turned the fork the right-way up to remove the fork-top I did it over a container to catch the oil. Kawasaki Ninja 650R (ER-6F) & ER-6N Resource All the OE components that will no longer be required. Left to right. Fork-top, spacer tube, washer, spring, damper-rod. Bottom bolts get re-used. Old and new, laid-out for comparison. The damper unit, minus spring and fork-top, drops inside the stanchion and slider. Kawasaki Ninja 650R (ER-6F) & ER-6N Resource Then the bolt goes back in, as tight as possible, to secure it. Top fork is done, second one awaits. Note the spring seat on the right, just below the spring. This drops over the damping rod after the oil has been added. The small locking-nut screws over the threaded part of the damping-rod next, all the way to the bottom. Spring drops in and then the fork-top screws on to the damping-rod as well, all the way down to the lock-nut which is used to secure it. At this point the stanchion is extended to the fork-top which is screwed in. Job done.

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1985-1990 Kawasaki 454LTD EN450 Specifications

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Filed Under (Kawasaki) by admin on 05-11-2010

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Minimum Turning Radius 2.5 m (98.43 in) Braking Distance 12.5 m from 50 km/h (41 ft from 31 mph) DIMENSIONS Overall Length 2,205 mm (86.81 in) Overall Width 820 mm (32.3 in) Overall Height 1,220 mm (48.03 in) Wheelbase 1,485 mm (58.46 in) Road Clearance 130 mm (5.12 in) Dry Weight 180 kg (397 lbs) / 180.5 (398 lbs) ENGINE Type DOHC, 2-cylinder, 4-stroke, liquid-cooled Displacement 454 mL (27.7 cu in) Bore & Stroke 72.5 x 55.0 mm (2.85 x 2.17 in) Compression Ratio 10.7 : 1 Starting System Electric Starter Cylinder Numbering Method Left to Right, 1-2 Firing Order 1-2 Carburetors Keihin CVK34 x2 Ignition System Battery and coil (transistorized ignition) Ignition Timing (Electronically advanced) 10° BTDC @ 1,200 r/min (rpm) – 37.5° BTDC @ 10,000 r/min (rpm) Spark Plugs NGK D9EA or ND X27ES-U NGK DR8ES or ND X27ESR-U Lubrication System Forced lubrication (wet sump) Engine Oil SE or SF class SAE 10W40, 10W50, 20W40, or 20W50 Engine Oil Capacity 3.4 L (3.6 US qt) Coolant Capacity 1.4 L (1.5 US qt) Kawasaki 1985-90 454LTD EN450 Specifications Page 2 of 2 TRANSMISSION Transmission Type 6-speed, constant mesh, return shift Clutch Type Wet, multi disc Driving System Belt Drive Primary Reduction Ratio 2.952 (62/21) Final Reduction Ratio 2.720 (68/25) Overall Drive Ratio 6.840 (Top gear) Gear Ratio: 1st 2.571 (36/14) 2nd 1.777 (32/18) 3rd 1.380 (29/21) 4th 1.125 (27/24) 5th 0.961 (25/26) 6th 0.851 (23/27) FRAME Castor 31.5° Trail 139 mm (5.47 in) Tire Size Front: 100/90-19 57S Rear: 140/90-15 70S Fuel Tank Capacity 11 L (2.9 US gal) ELECTRICAL EQUIPMENT Battery 12 V 12 AH Headlight 12 V 60/55 W Tail/Brake Light 12 V 8/27 W x2

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Kawasaki Exhausts – ZX-6 ZX-10 Zx-14 Exhaust – Slip-ons INSTALLATION MANUAL

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Filed Under (Kawasaki) by admin on 25-10-2010

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Our favorite exhaust options for Kawasaki ZX Ninjas – ZX-10,ZX-6r, and the new horsepower king, Zx-14.. Grab your horsepower today. We love Rob Muzzy and Muzzy Exhausts.Going back to Doug Chandler and Scott Russell, Muzzy has been synonomous with Kawasaki and performance – and for years, if you rode Kawasaki,and you were on the podium, Muzzy was on your exhaust. We also feature Arrow and Yoshimura exhausts for your ZX-6R, ZX-10 and ZX-14. We love the sound of a Yosh exhaust on any Kawasaki Ninja. Yoshimura Oval (RS-3) Race Slip-On for Kawasaki ZX14R 2006 The easiest and least expensive way to experience Yoshimura performance is with our Slip-On/Bolt-On lines. Bolt-On style bolts to the O. E. M. mid-pipe Slip-On style with its stainless steel easily attaches to the mid-pipe RS-1 is available where noted Usually, no jetting or re-programming is required and installation is a snap Hindle Stainless Exhaust High Head Pipes – Kawasaki ZX6R-RR 03-04 The worlds lightest stainless steel exhaust system. Increase horsepower and torque throughout the entire rpm range. Lightweight, strong stainless steel header design looks great and weighs less than stock headers. Available in low- and high-mo North Denver News http://northdenvernews.com Powered by Joomla! Generated: 19 October, 2010, 12:28 Hindle Stainless Exhaust Low Head Pipes – Kawasaki ZX9R 00-03 The worlds lightest stainless steel exhaust system. Increase horsepower and torque throughout the entire rpm range. Lightweight, strong stainless steel header design looks great and weighs less than stock headers. Available in low- and high-mo

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2006 Kawasaki Ninja 650R DOT Racer Front Brake Hose Kit INSTALLATION INSTRUCTIONS

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Filed Under (Kawasaki) by admin on 25-10-2010

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1. Remove factory brake hoses, noting routing. Cap off master cylinder and caliper ports. 2. Install straight-bent banjo ends of Russell Left and Right hoses onto their respective calipers. Use factory single-banjo bolt from master cylinder to install Right hose onto caliper (See Fig. 1) . 3. Route hoses up through factory wire retainers to master cylinder (See Fig. 2, view from top). Use factory double-banjo bolt to install hoses onto master cylinder. Side-bent banjo of Right hose goes next to master cylinder, points toward center of bike, and rests against stop. Orient Left hose banjo so that hose runs parallel to Right hose (See Fig. 3) . 4. Locate hoses to fender using factory plastic clips around grommets on hoses at factory mounting points (See Fig. 4, Right side shown). 5. Check hose clearance throughout entire steering and suspension travel range. 6. Bleed the system and check for leaks while applying pressure

Kawasaki Ninja 650R / ER-6F for Cowling Panel Vibration Damper Kit Installation Instructions

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Filed Under (Kawasaki) by admin on 25-10-2010

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Remove the three plastic clips which secure the two halves of the belly pan. First pull the centre pin to it’s out position using a flat blade screwdriver, use a spanner or another screwdriver shaft wrapped in a rag to act as a pivot point. Care should be taken not to damage the surrounding paint. With the centre pin pulled out, the clip can be removed by hand. Remove the two hex screws and clear plastic washers on each side that secure belly pan to the left and right main cowling panels. Note these hex screws are longer than all other hex screws used, take care not to mix. Remove the lower rear hex screw, stepped washer and clear plastic washer on each side and remove the belly pan. The left and right main cowling panels have tangs which locate into their respective belly pan halves

Kawasaki 2000- ZX-12R Ninja exhaust system Installation Instructions

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Filed Under (Kawasaki) by admin on 25-10-2010

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1. Remove the lower fairing. Remove the lower radiator mounting bolts, loosen the upper bolts and pivot the radiator forward to provide access to the exhaust nuts (flange nuts). Remove the oil cooler mounting bolts and pivot the oil cooler forward to provide access. 2. Remove the existing exhaust system and save the flange nuts for reuse. Save the stock exhaust can mounting bolt and nut for reuse as well. 3. Inspect the exhaust gaskets. Replace if necessary. 4. Assemble the head pipes 1, 2, 3, and 4 by matching the joints of the same color to the pair of front Y-pipes. Do not install the exhaust springs at this time. 5. Place a billet aluminum Mouthpiece ring Z on each TiForce head pipe. (see figure 3 for details) . 6. Attach the assembled head pipe sections to the exhaust ports, but do not tighten the flange nuts fully, allowing for some adjustment in the remaining steps. Reuse the flange nuts saved from step 2 above. Make sure the ends of the head pipes fit flush and snug in the ports and Mouthpiece ring Z before tightening. 7. Install the S-Bend to the front section of the head pipes and two Y-pipes. 8. Go back and retighten the head pipe flange nuts per factory specifications – make sure the head pipes and Mouthpiece ring Z are centered in each port. 9. Slide the TiForce end can into place. 10. Loosely attach the two rubber bands, stainless steel bands K, and stay / hanger G to the end can using the supplied 6mm hardware H. (See figure 1) . 11. Place the bands approximately 118 mm from the edge of the end can. (See figure 2) . 12. Using the stock provided mounting point on the passenger foot peg, and using the stock-mounting bolt, mount the end can loosely, allowing for some adjustment. Insert the stock mounting bolt through the stay / hanger G. 13. Attach the supplied springs to all the joints, starting from the head pipes and working back to the end can. 14. Make sure the exhaust system is free and clear, if necessary jiggle the system to adjust for proper clearance

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Kawasaki ZX-9R Ninja TiForce exhaust system Installation Instructions

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Filed Under (Kawasaki) by admin on 07-05-2012

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1. Remove the lower fairing. Remove thelower radiator mounting bolts, loosen the upper bolts and pivot the radiator forward to provide access to the exhaust nuts (flange nuts). Remove the oil cooler mounting bolts and pivot the oil cooler forward to provide access. 2. Remove the existing exhaust system and save the flange nuts for reuse. Save the stock exhaust can mounting bolt and nut for reuse as well. 3. Inspect the exhaust gaskets. Replace if necessary. 4. Assemble the head pipes 1 (blue), 2 (red), 3 (yellow), and 4 (green) by matching the joints of the same color to the pair of front Y-pipes. Do not install the exhaust springs at this time. 5. 2000 through 2002 models ONLY!!! Place a billet aluminum exhaust port centering flange Z on each TiForce headpipe -see figure 3 for details. 6. Attachthe assembled head pipe sections to the exhaust ports, but do not tighten the flange nuts fully, allowing for some adjustment in the remaining steps. Reuse the flange nuts saved from step 2 above. Make sure the ends of the headpipes fit flush and snug in the ports and centering flanges Z before tightening (’00-’02 ONLY). 7. Install the S-Bend to the front section of the headpipes and two Y-pipes. 8. Go back and retighten the head pipe flange nuts per factory specifications -make sure the headpipes and flanges Z are centered in each port (’00-’02 ONLY!!! ) . 9. Slide the TiForce end can into place. 10. Loosely attach the two rubber bands, stainless steel bands K, and stay / hanger G to the end can using the supplied 6mm hardware H. See figure 1. 11. Place the bands approximately 108 mm from the edge of the end can. See figure 2. 12. Using the stock provided mounting point on the passenger footpeg, and using the stock mounting bolt, mount the end can loosely, allowing for some adjustment. Insert the stock mounting bolt through the stay / hanger G. 13. Attach the supplied springs to all the joints, starting from the headpipes and working back to the end can. 14. Make sure the exhaust system is free and clear, if necessary jiggle the system to adjust for proper clearance. 15. Carefully align the two stainless bands K so that they are parallel to each other, and spaced properly on the can (refer to step 11 /figure 2), then tighten the 6mm hardware H and the stock mounting bolt hardware. Make sure that the rubber pads fully cover the band(s). USE CAUTIONWHEN TIGHTENING THE 6MM HARDWARE AND THE TWO BANDS SO AS NOT TO CRUSH OR DISTORT THE SLEEVE OF THE CAN.

2003-2007 Kawasaki Ninja ZX6R/ RR HID Installation Removal Manual

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Filed Under (Kawasaki) by admin on 02-05-2012

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take out the original bulb and install the HID bulb. Be careful, do not touch the HID bulb at any time. Plug in the power wires into the original power plug. They go in easy and slide right in. Black wire connects into the black wire on the plug. On the right side, pink goes to red. On the left side, blue goes to red as these are positive wires. Pull the wires toward you slowly and carefully as you near the cover toward the headlight. Spin the rubber grommet if you need to line up the dust cover to the head light. Now lock it in. The arrow should point up if it is locked in properly. Left side installed the same way as the right. Mount the ballasts on the under side of the cowling covers with two nuts and bolts. Position the ballast in the proper place. Then, hold in one spot while drilling two holes for the bolts. An alternate mounting may be with industrial double sided tape or industrial Velcro. Do not use those cheap double sided tape of Velcro mounts as they will not hold the weight of the ballasts. Close up of underside of the cowling cover with ballast installed.
Top side of the cowling cover. Repeat installation on the second cowling. Then reinstall on the bike, connecting all the plug wires.

Kawasaki Ninja 650R, How to Replace Clutch Springs

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Filed Under (Kawasaki) by admin on 25-10-2010

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(Refer to Fig. 1) Take your 4mm Allen wrench and remove the four bolts holding the lower fairing and frame cover in place. Using the flat head screwdriver, remove the three plastic clips from the bottom and front of the lower fairing. Remove the lower fairing by pulling towards you, then down. Remove the frame cover by pulling the bottom towards you to pop the bottom two retaining clips, and then pulling up to pop the remaining top clip. Drain all the oil from the engine, but leave the oil filter in place (unless you plan on replacing it also). Fig. 1 (Refer to Fig. 2 & 3) Remove the throttle adjustment cable from its mount. It just slides right out. Place it out of the way, but do not let it slide behind the engine, as it is a pain to fish out. Removing the clutch cable was quite a job, for me at least. Here’s how I did it: I removed the clutch lever assembly from the handlebars, turned the unit upside down, and removed the cable from the lever. Place the clutch lever assembly to the side. Much of the tension on the clutch release lever should now be gone. Take your pliers and get a good grip on the clutch cable right in front of the clutch release lever. You’re going to have to push the clutch release lever towards the front of the bike as hard as you can; at the same time, you will also have to push the cable away from you and out of the mounting bracket. It took me quite awhile to get it done, but it is do-able this way

2004-2007 Kawasaki Ninja ZX10 HID Installation Manual

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Filed Under (Kawasaki) by admin on 25-10-2010

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The hole made with a dremil, must be large enough for the main power wire to fit. The hole must be no more than an inch in diameter. The trick is to make the hole about ¾ of an inch to an inch and insert the wire diagonally to avoid creating a larger hole. If needed, make the hole larger on opposite sides only to create extra space for the power connectors. Push the rest of the wires through the hole, along with the rubber grommet. Then from the opposite side push the grommet into the dust cover, splitting sides to fit it over the hole. If installed properly, this is how the grommet should cover the hole that you made in the dust cover. One bulb prepped for installation. Both bulbs ready for installation. Take off the power plug from the original bulb Take out the original bulb and install the HID bulb. Be careful, not to touch the HID bulb at any time. Plug in the power wires into the original power plug. They go in easy and slide right in. Black wire connects into the black wire on the plug. On the right side, pink goes to red. On the left side, blue goes to red as these are positive wires. Pull the wires toward you slowly and carefully as you near the cover toward the headlight. Spin the rubber grommet if you need to line up the dust cover to the head light. Now lock it in. The arrow should point up if it is locked in properly

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