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HARLEY DAVIDSON HEEL REST KIT INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 10-04-2011

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Models Kit 50227-01 is designed for forward controls and fits: •1989 and later FX Softail Models with Original Equipment (OE) Forward Controls, •1993 through 2002 FXDWG, •Dyna models equipped with Forward Control Kit 49080- 93 or 49080-93A. Kit 50227-01 does not fit Dyna models equipped with Forward Control Kit 49080-03 or Forward Control Footrest Support 33695-03 (left) or 33697-03 (right). Kit 50236-01 is designed for mid controls and fits: •all 1990 and later Dyna Model Motorcycles with Original Equipment (OE) Mid Controls. Additional Parts Required Proper installation of this kit also requires installing a pair of Heel Rest Pegs, or Shifter Pegs, which can also be mounted as heel rests. Refer to the appropriate Parts Catalog for stock shifter pegs, sold separately. The current Harley-Davidson Genuine Motor Accessories and Parts catalog also has a selection of Heel Rest Pegs or Shifter Pegs and matching Footpegs. Any shifter peg style that is symmetrical in design can be used as a left or right side heel rest. The rider’s safety depends upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333a) NOTE A Service Manual for your model motorcycle is available from a Harley-Davidson Dealer. Kit Contents See Figure 1 and Table 1. INSTALLATION NOTE See Figure 1 for the following procedure. 1. Remove the screw (B), lock nut (C) and spring washer (E) securing the left footpeg to the footrest support bracket (A). Save the hardware for later installation. NOTE Heel rest levers are side-specific. Levers mount so the set screws are on the underside. 2. Obtain a Heel Rest Peg or Shifter Peg (D) (purchased separately) and the left side heel rest lever (3). Apply Loctite® 243 (7) to the threads of the peg and install it to the left heel rest lever. 3. Obtain the screw (B), spring washer (E) and lock nut (C) removed in step 1, and the heel rest lever and peg assembly (D). Position the lever assembly to the desired angle on the mount, and slide the lever assembly with the spring washer into the footrest support bracket as shown. NOTE Splines on the lever and mount provide for a limited range of heel rest angle adjustment. For Kit 50227-01. The heel rest lever (3) can be adjusted after the mount (1) is attached but before the set screw (2) is installed. Slide the lever inward off the spline, and rotate it to the desired angle. For Kit 50236-01. The heel rest lever (3) angle cannot be adjusted after the mount (1) is attached without removing them from the footrest support bracket (A). Check to ensure the heel rest (D) is in a comfortable position before tightening the mounting hardware. 4. Install the original screw (B) and lock nut (C) to secure the heel rest assembly to the footpeg mount. Tighten to 33 ft- lbs (45.6 Nm). 5. Obtain a screw (6), spring washer (5) and nut (4) from the kit. Install the footpeg to the heel rest assembly and tighten to 33 ft-lbs (45.6 Nm). 6. Obtain a set screw (2) from the kit. Apply Loctite® 243 (7) to the threads, and install the set screw to the heel rest lever. Tighten to 16 in-lbs (1.8 Nm). 7. Perform Steps 1 through 6 for the right side. USE

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HARLEY DAVIDSON FXSTD PASSENGER BACKREST AND LUGGAGE RACK INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 09-03-2011

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Do not exceed luggage rack weight capacity. Too much weight can cause loss of control, which could result in death or serious injury. (00373a) INSTALLATION Passenger Upright 1. Unscrew the captive screw fastening the seat rear bracket to the fender. 2. Remove the rubber plugs from the three holes in the rear fender where the passenger upright installs. 3. See Figure 2. Fasten the studplate (2) to the fender (A) with the backing plate (3) and three flange locknuts (4). 4. See Figure 1. Fasten the passenger upright (3) to the studplate (1) with three flange locknuts (2). 5. Insert the seat front bracket into the frame, then fasten the seat rear bracket to the fender. NOTE The seat must be temporarily bowed up in the center to fit the seat rear bracket through the slot in the passenger upright. 6. Kit 51144-02 only. See Figure 2. Carefully clean the lower hole (B) on the passenger upright (1) with isopropyl alcohol to remove any grease or dirt. Remove backing from adhesive emblem (5) and press the emblem firmly in to place. After installing seat, pull upward on seat to be sure it is locked in position. While riding, a loose seat can shift causing loss of control, which could result in death or serious injury. (00070b) 1 4 3 2 is03890 1. Stud plate 2. Locknut, flange (3) 3. Passenger upright 4. Backrest pad Figure 1. Passenger Upright, Backrest Pad and Luggage Rack Installation NOTE When temporarily removing the passenger upright, the mounting and backing plates may be left in place to simplify passenger-upright re-installation. Thread the flange nuts back onto studs to store the nuts. After installing seat, pull upward on seat to be sure it is locked in position. While riding, a loose seat can shift causing loss of control, which could result in death or serious injury. (00070b) Backrest Pad See Figure 2. Fasten the backrest pad (7) to the passenger upright (1) using the button-head screw (6) as shown. Luggage Rack NOTE See Figure 2. Fasten the luggage rack (8) to the backrest with the backrest pad (7) removed from the studplate (2). -Fasten the luggage rack (8) to the passenger upr ight (1) using the luggage-rack mounting plate (11), button-head screw (12)

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HARLEY DAVIDSON PASSENGER FOOTBOARD INSERT KITS INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 15-03-2011

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INSTALLATION If replacing an insert or inserts on a vehicle currently equipped with Swept Wing Passenger Footboards: Existing Footboard Insert Removal NOTE Carefully remove the currently installed footboard insert to avoid damage to chrome surfaces. 1. See Figure 1. Fold the passenger footboard (1) into the UP position. 2. Loosen, but do not remove the footboard insert setscrew (2). 3. With the footboard folded DOWN, carefully raise an outside corner of the existing insert with a suitable flat-bladed tool, taking care to avoid damaging the chrome footboard pan. 4. Continue around the insert, using a second tool if necessary to pry the existing insert (3) from the footboard pan. 5. If replacing both inserts, repeat for the opposite footboard. Swept Wing Passenger Footboard Installation 1. If installing inserts on a vehicle NOT currently equipped with Swept Wing Passenger Footboards: •Remove currently installed passenger footboards (if so equipped) per the instructions included with the Swept Wing Passenger Footboard Kit. •Remove currently installed passenger footpegs (if so equipped) by removing the socket screw with lockwasher retaining the footpeg support bracket to the rear fork (swingarm) bracket. 2. Follow the instructions in the Swept Wing Passenger Footboard Kit to install the passenger footboards. Footboard Insert Installation 3. ALL applications: Center the two footboard pivot pins. 4. Use soapy water to moisten the rubber dowel pins and pivot pin slots on the bottom of the new footboard insert. 5. Place the insert into position with the rubber dowel pins mating the holes in the footboard pan. Firmly press the insert into the footboard until the dowel pins pop into place. 6. Fold the passenger floorboard UP and tighten the setscrew to secure the insert. 7. Repeat Steps 3 through 6 for the opposite footboard. NOTE Avoid the contact of chrome surfaces with abrasive materials (stones, sand, etc.) as damage will result

HARLEY DAVIDSON SKULL SHIFTER PEG/ HEEL REST PAD KITS INSTALLATION INSTRUCTIONS

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Filed Under (Harley Davidson) by admin on 01-02-2011

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Models Shifter Peg Kit, Part Number 34689-04 is designed for installation on all model Harley-Davidson motorcycles. Heel Rest Pad Kit, Part Number 34699-04 is designed for installation on all models equipped with a Heel Rest Kit, Part Number 50227-01 or 50236-01. INSTALLATION Shifter Peg 1. Remove and discard the original equipment shifter peg. If needed, use a heat gun to apply heat to the shift lever and shifter peg threads to aid in peg removal. 2. See Figure 1. Using the screw (5), attach the peg (1) and tread (3) assembly to the shift lever. Tighten the screw to 12-14 ft-lbs (16.3-19 Nm). Heel Rests NOTE The chrome heel rest covers are side-specific. For best appearance, install so the HARLEY-DAVIDSON text is above the skull, and the MOTORCYCLES text below . 1. See Figure 1. Using the screws (5), attach the left-side heel rest (1) and tread (3) assembly to the left-side heel rest lever. Tighten the screw to 12-14 ft-lbs (16.3-19 Nm). 2. Repeat for the right-side heel rest (2) and tread assembly

HARLEY DAVIDSON PASSENGER PILLION UPRIGHT KIT INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 21-03-2011

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INSTALLATION 1. See Figure 1. Install the luggage rack following the instructions in the kit. 2. Insert the ends of the upright (2) into the pillion (3) (purchased separately) and align the holes in the upright with the holes in the pillion. 3. See Figure 2. Apply LOCTITE 243 to screws (2) and install with washers. Tighten screws to 84-108 in-lbs (9.5-12.2 Nm) . 4. Install the pillion and upright assembly onto the luggage rack following the instructions in the detachable passenger pillion kit. 1 2 3 4 is05507 1. Passenger backrest pad (optional) 2. Passenger pillion upright 3. Detachable pillion (purchased separately) 4. Luggage rack (purchased separately) Figure 1. Upright SERVICE PARTS 3 1 2 is05508 Figure 2. Service Parts: Passenger Pillion Upright Table 1. Service Parts: Passenger Pillion Upright Kit Part Number Description (Quantity) Item Not Sold Separately Passenger pillion upright 1 3787 Screw, 1/4-20 x 0.75 inch (4) 2 6703

Kawasaki VN2000 Passenger Floorboards/ Passenger Longboards Installation And Adjustment

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Filed Under (Kawasaki) by admin on 25-10-2010

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1. Fasten floorboard assembly to mounting bracket using supplied 3/8″ x 3/4″ bolt, flat washer and lockwasher. Do not tighten at this time (Baron recommends the use of blue Loctite on this bolt). 2. Set floorboard angle by installing flathead allen adjusting screw in the pivot bracket at the desired angle hole. Baron floorboards set to a 15-degree position has been found to be most comfortable and user friendly. Tighten flathead screw. Adjust side tilt angle by moving floorboard stop screw in or out to achieve desired angle. 3. Now fully tighten the 3/8″ bolt. Floorboard is ready for installation. Installation 1. Remove the nuts that attach your stock passenger peg mounting brackets to the frame and remove stock pegs. 2. Install your new Baron floorboards in the same location using supplied M8 mounting bolts and washers. Be sure you dont over-tighten these bolts. It is best to use Loctite when mounting. Adjustment of Floorboard Angle After Installation 1. Using a 9/16″ wrench, slightly loosen the 3/8″ bracket bolt located on the backside of the mounting bracket the floorboard is attached to. 2. Remove the small allen screw located on visible side of the cam bracket. Once this screw is removed, adjust the cam to the desired hole and insert and tighten allen screw. 3. Re-tighten 3/8″ bolt. Repeat process on both sides. NOTE: All adjustments may not be available with all exhaust systems

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2004 – 2005 Camry, Highlander, And Solara, 2005 Matrix & Corolla PASSENGER AIRBAG INDICATOR LAMP

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Filed Under (Toyota Manuals) by admin on 10-10-2011

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passengers weighing approximately less than 100 pounds, depending on their seating position. It is important for the front seat passengers to know that proper operation of the advanced frontal airbag system is highly dependent on the pressure placed on the seat bottom. Situations that add or subtract sensed weight can result in occupant misclassification. To minimize this situation: Check seating posture. Passengers should be seated upright with their back against the seat back and feet on the floor. Check loading conditions. Extra weight from items, such as bags or groceries or toys, hanging on the seat back can add to the sensed weight of the front seat passenger. A rear seat passenger lifting the front seat with their legs, objects placed under the front seat, or the front seatback in contact with the rear seat can subtract from the sensed weight of the front seat passenger. If the passenger airbag indicator lamp continues to switch ON to OFF after checking the above conditions, perform the following repair procedure. NOTE: The safest place for children is in the rear seat. Please note that Toyota recommends that you never install a rear-facing child restraint in the front passenger seat, even if the passenger “Airbag OFF” lamp is illuminated. Please refer to you Owner’s Manual for additional details. 2004 – 2005 model year Camry, Highlander, and Solara vehicles produced BEFORE the Production Change Effective VINs shown on the following page. 2005 model year Matrix and Corolla vehicles produced BEFORE the Production Change Effective VINs shown on the following page

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HARLEY DAVIDSON AIRFOIL RIDER HEEL REST KIT INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 09-04-2011

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1989 and later FX Softail Models with Original Equipment (OE) Forward Controls, •1990 and later Dyna models (except 2003 and later FXDWG), •Dyna models equipped with Forward Control Kit 49080-93 or 49080-93A. Kit 50227-01 does notfit Dyna models equipped with Forward Control Kit 49080-03or Forward Control Footrest Support 33695- 03 (left) or 33697-03 (right). Proper installation of this kit also requires installing a pair of Airfoil Foot Rests, Part Number 50133-95 (large) or 50134- 95 (small), not included in this kit. Airfoil Foot Rests are available from your Harley-Davidson Dealer. See the Service Parts illustration for kit contents. The rider’s safety depends upon the correct installation of this kit. If the procedure is not within your capabilities or you do not have the correct tools, have your Harley- Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. NOTE A Service Manual for your motorcycle is available at your Harley-Davidson Dealer. Installation NOTE When performing the following step, note the location and orientation of the spring washer when removing each footrest. 1. See Figure 1. On the right side of the motorcycle, remove the fastener securing the footrest to the footrest bracket. Save the hardware for installation. NOTE On motorcycles equipped with Airfoil Foot Rests, remove the adjusting screw fastening the foot rest to its footrest mount. Save the foot rest and screw for heelrest installation. 2. Fasten the Airfoil Rider Heel Rest mount and spring washer to the footrest bracket using the hardware saved from step 1. Tighten the fastener to 19 ft-lbs (26 Nm). 3. See Figure 2 and the Service Parts illustration. Place the right-side Airfoil Rider Heel Rest (2) on the Airfoil Rider Heel Rest mount (3), positioning the heelrest at the desired angle

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HARLEY DAVIDSON CHROME PASSENGER FOOTBOARD SUPPORT KIT INSTALLATION INSTRUCTIONS

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Filed Under (Harley Davidson) by admin on 06-02-2011

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Removing Passenger Footpegs 1. Remove and discard the socket screw and lock washer attaching the existing footpeg bracket to the rear swing arm bracket. Proceed to Step 5. Removing Passenger Footboard Supports 1. For standard footboard 50613-91: See the Service Parts illustration. Tilt the footboard to the “up” position. Remove the underside chrome footboard covers if so equipped. From the bottom of the footboard, use a small flat-blade screwdriver to push the rubber beads on the pad up through the holes in the footboard pan. Remove the pad. For swept-wing (FLHRS- and FLHTCSE-style) footboards: With the passenger footboard in the “down” position, carefully raise an outside “corner” of the stock footboard insert off the footboard pan with a suitable flat-bladed tool, taking care to avoid scratching the chrome footboard pan. Continue around the edge of the footboard, using a second flat-bladed tool if necessary to pry up and remove the old insert. 2. Using a brass drift and rubber mallet, tap one pivot pin (6) out of the pivot hole into the center pocket of the footboard pan, remove the pin and set it aside. Repeat for the second pin. 3. Remove the footboard from the support bracket (1). Remove and discard the steel ball (5) and spring (4) from the hole in the bracket. 4. Remove and discard the socket head screw (2) and lock washer (3) attaching the footboard support bracket to the rear swing arm bracket. Proceed to Step 5. Installing the New Footboard Supports NOTE Three holes are available in the rear fork brackets for footboard support mounting. Depending on model and year, the footboards can be installed in any of two or three positions for passenger comfort. A plastic plug, inserted in the upper hole at the factory, can be removed. 5. See the Service Parts illustration. Position a new chrome footboard support (1) against the swing arm bracket at the desired height. The left and right supports are identical. With the locating peg on the footboard support in the next lower hole, fasten the support with a hex socket screw (2) and lockwasher (3) from the kit. Tighten the screw to 15-18 ft-lbs (20-24 Nm). 6. Place the new spring (4) into the retaining hole in the footboard support. Rest the detent ball (5) on top of the spring

Yamaha XVS 650 SPECIFICATIONS AND OWNER'S MANUAL

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Filed Under (Yamaha) by admin on 07-11-2010

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Brake lever The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handlebar grip. 1. Brake lever INSTRUMENT AND CONTROL FUNCTIONS 3 NOTE: The fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly installed and locked. WARNING Make sure that the fuel tank cap is properly installed before riding. knocking (or pinging) occurs, use a gasoline of a different brand or premium unleaded fuel. Use of unleaded fuel will extend spark plug life and reduce maintenance costs. Gasohol There are two types of gasohol: gasohol containing ethanol and that containing methanol. Gasohol containing ethanol can be used if the ethanol content does not exceed 10%. Gasohol containing methanol is not recommended by Yamaha because it can cause damage to the fuel system or vehicle performance problems. INSTRUMENT AND CONTROL FUNCTIONS 3 ON With the fuel cock lever in this position, fuel flows to the carburetors. Turn the fuel cock lever to this position when starting the engine and riding. RES 1. Arrow mark positioned over “ON” 1. Arrow mark positioned over “RES” Seats (XVS650) Passenger seat To remove the passenger seat Remove the nut, and then pull the passenger seat up. To install the passenger seat Insert the projection on the front of the passenger seat into the seat holder as shown, place the seat in the original position, and then install the nut. 1. Nut INSTRUMENT AND CONTROL FUNCTIONS 3 Seats (XVS650A/AT) Passenger seat To remove the passenger seat Remove the bolt, and then pull the passenger seat up. To install the passenger seat Insert the projections on the front of the passenger seat into the holders as shown, place the seat in the original position, and then install the bolt. 1. Bolt Helmet holder To open the helmet holder, insert the key into the lock, and then turn the key as shown. To lock the helmet holder, place it in the original position, and then remove the key

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