1988 – 1995 V6 Truck, 4Runner 3VZ CYLINDER HEAD INSTALLATION and REMOVAL

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Filed Under (Toyota Manuals) by admin on 06-12-2011

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Install cylinder head a. Place a new cylinder head gasket on the engine block and install cylinder head. b. Apply a light coat of engine oil on the threads and washer face of the cylinder head bolts. c. Install the plate washer to the cylinder head bolt. d. Using a 12-point socket, install and uniformly tighten the (8) 12-point bolts in several passes, in the sequence shown in the illustration. Torque: 33 ft.lbs. (44 N-m, 450 kg-cm) e. Repeat for the other head. 2. Proceed with final tightening sequences: a. Mark the front side of the top of the bolt with a drop of paint as shown in the illustration

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2003 – 2008 4Runner AND 2007 – 2008 FJ Cruiser FRONT AND REAR DIFFERENTIAL GEAR OIL SPECIFICATION CHANGE

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Filed Under (Toyota Manuals) by admin on 14-11-2011

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75W-85 GL5 synthetic gear oil beginning with the 2008 model year. This new synthetic gear oil is compatible with 2003 – 2007 model year 4Runner and 2007 model year FJ Cruiser differentials. Please refer to the Parts Information section below for information about this gear oil and use this gear oil (or equivalent) when filling front or rear differentials with oil. 2003 – 2008 model year 4Runner vehicles. 2007 – 2008 model year FJ Cruiser vehicles. PREVIOUS PART NUMBER CURRENT PART NUMBER PART NAME TYPE QTY N/A 08885-02606 Toyota Genuine Differential Gear Oil LX 75W-85 API GL-5 SAE 75W-85 LSD As Needed N/A 08885-02506 Toyota Genuine Differential Gear Oil LT 75W-85 API GL-5 SAE 75W-85 w/o LSD As Needed Refer to the diagram below to identify if LSD or non-LSD gear oil is used on the vehicle. For applicable vehicles, there is a caution label above the filler plug, as shown below

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2003 – 2007 4Runner OIL LEAK FROM FRONT TIMING COVER

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Filed Under (Toyota Manuals) by admin on 31-10-2011

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evidence of a small oil leak located where the Bank 1 cylinder head, engine block, and timing cover meet. Use the following repair procedure to address this condition. 2003 – 2007 model year 4Runner vehicles equipped with the 1GR-FE engine and produced BEFORE the Production Change Effective VINs shown below. MODEL PLANT DRIVETRAIN PRODUCTION CHANGE EFFECTIVE VIN 2WD JTEZU17R#68064608 Hino 2WD JTEZU14R#78076191 4Runner Hino 4WD JTEBU14R#78078323 4Runner 4WD JTEBU14R#78090468 Tahara 2WD JTEZU14R#70091230 Tahara 4WD JTEBU14R#70117349 OP CODE DESCRIPTION TIME OFP T1 T2 EG7036 Reseal FrontTiming Cover with FIPG 2WD7.6 113100P0306548 EG7036 Reseal Front Timing Cover with FIPG 4WD8.5 11310-0P030 65 48 Applicable Warranty*: This repair is covered under the Toyota Powertrain Warranty. This warranty is in effect for 60 months or 60,000 miles, whichever occurs first, from the vehicle’s in-service date. *Warranty application is limited to correction of a problem based upon a customer’s specific complaint

2003 – 2004 4Runner REAR SEAT CENTER ARMREST CUP HOLDER REPAIR

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Filed Under (Toyota Manuals) by admin on 28-10-2011

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The ends of the zipper are concealed in the cover. Pull out both ends of the zipper from the cover. B. To unlock the zipper, flip the zipper’s tab so that it points away from the direction the zipper will be opened. C. Open the zipper by pushing the tip of the tab. 3. Roll Up Cover. A. After opening the zipper, roll up the cover. B. Roll up the cover until the foam pad’s 3 holes are revealed. 4. Remove Cup Holder. A. Remove the screws from each of the 3 holes. B. Pull the cup holder out of the armrest. If the cup holder is difficult to remove, hold the armrest with the cup holder facing down and shake the armrest for cup holder remova

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2003 4Runner And Land Cruiser, 2004 Sienna SERVICE MAINTENANCE REMINDER LIGHT RESET PROCEDURE

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Filed Under (Toyota Manuals) by admin on 26-10-2011

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should be used to reset the light when the oil has been changed. 2003 model year 4Runner and Land Cruiser vehicles. 2004 model year Sienna vehicles. To reset the Service Maintenance Reminder Light: 1. Turn the ignition switch to the “ON” position. 2. Set the Odometer / Trip Display to the “ODO” mode. 3. Turn the ignition switch to the “OFF” position. 4. Depress and hold the Trip Meter “RESET” button while turning the ignition switch to the “ON” position. 5. The Service Maintenance Reminder Light will: a. Illuminate solidly for 3 seconds. b. Blink for 2 seconds. c. Illuminate solidly for 1 second. d. Turn off. 6. Release the Trip Meter “RESET” button. 7. Turn the ignition to the “OFF” position. 8. Turn the ignition to the “ON” position, and confirm that the Service Maintenance Reminder Light goes out

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2003 – 2004 4Runner & Tundra, 2004 Camry, Highlander, Sienna & SolaraREPAIR MANUAL SUPPLEMENT LEV II EVAP SYSTEM CHECK

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Filed Under (Toyota Manuals) by admin on 24-10-2011

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this TSB provides detailed instructions for a new LEV II EVAP System Check function using the Diagnostic Tester. The LEV II System Check allows the Diagnostic Tester to display the fuel tank vapor pressure as the EVAP VSV and the CCV are operated in a specific six-step pattern. Problems with the EVAP system are quickly isolated by observing the change in vapor pressure during each step. Once the vehicle condition is corrected, the LEV II System Check can also be used to confirm the repair before the vehicle is returned to the customer. The inspection procedure using the LEV II System Check (LEV II SYS CHECK) is described in this bulletin. This function is available using a Diagnostic Tester with version 11.0a software (or newer

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2003 – 2004 4Runner, 2004 Highlander, Prius, Sienna And Solara POWER WINDOW / ROOF INITIALIZATION PROCEDURES

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Filed Under (Toyota Manuals) by admin on 17-10-2011

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Turn the ignition switch ON. 2. Open the window halfway by pressing the power window switch. 3. Fully pull up the switch until the power window is fully closed and continue to hold the switch for at least three (3) seconds after the power window is fully closed. 4. Check that the “AUTO UP/DOWN” function operates normally. B. Back Door Power Window (4Runner) 1. Turn the ignition switch ON. 2. Open the back door glass. 3. Press the back door power window switch until the door glass is fully closed and continue to hold the switch one (1) second or more after the door glass is fully closed. 4. Check that the “AUTO UP/DOWN” function operates normally. C. Power Sliding Roof (4Runner, Sienna, Solara) 1. Turn the ignition switch ON. 2. Initialize the sliding roof by pressing and holding the TILT UP switch until the roof glass tilts upward fully (the roof glass automatically tilts downward slightly after fully tilting upward). 3. Release the switch. 4. Check that the “AUTO OPEN/CLOSE” function operates normally

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1999 – 2001 TOYOTA 4Runner UNINTENDED POWER REAR WINDOW ACTIVATION

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Filed Under (Toyota Manuals) by admin on 13-10-2011

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or accidental rear window activation. In order to address these concerns, an updated Back Door ECU and Wireless Transmitter have been adopted. 1999 – 2001 model year 4Runners with factory keyless entry systems. MODEL PLANT STARTING VIN ENDING VIN REPAIR PROCEDURE 4Runner V64WD Tahara JT3HN8#R#X0194234 JT3HN8#R#10338020 1 & 2 V6 4WD JT3HN8#R#10338021 JT3HN8#R#10353976 1 Only Hino JT3HN8#R#X9018626 JT3HN8#R#19050479 1 & 2 JT3HN8#R#19050480 JT3HN8#R#19056468 1 Only 4Runner V62WD Tahara JT3GN8#R#X0092242 JT3GN8#R#10194008 1 & 2 V6 2WD JT3GN8#R#10194009 JT3GN8#R#10211000 1 Only NOTE: Please determine where the vehicle falls in VIN range above, and order ONLY the parts associated with the Repair Procedure number(s) listed. (Please refer to the “Parts Information” section on page 2 of this bulletin.

2003 – 2007 4Runner SUPPLEMENT DAYTIME RUNNING LIGHTS REPAIR MANUAL

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Filed Under (Toyota Manuals) by admin on 12-10-2011

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2003 – 2007 model year 4Runner vehicles with the DRL factory option. 2003 – 2007 model year 4Runner vehicles equipped with the DRL factory option (RL accessory code). ITEM NO. SPECIAL SERVICE TOOLS (SSTs) PART NUMBERQTYDRW** 1 Toyota Diagnostic Tester Kit* NOTE: All components from this kit/set are required. 12 Megabyte Diagnostic Tester Program Card (P/N 01002593-005) with version 13.4a Software (or later) is required. TOY220036 1 9 2 CAN Interface Module Kit* NOTE: All components from this kit/set are required. 01002744 1 9 *Essential SSTs. **Drawer number in SST Storage System

TOYOTA Upper/ Lower Windshield/ Rear Glass Tick Noise

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Filed Under (Toyota Manuals) by admin on 12-10-2011

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Upper/Lower Windshield/Rear Glass Tick Noise Service Category Vehicle Exterior Section Window/Glass Market USA Applicability YEAR(S) MODEL(S) ADDITIONAL INFORMATION 2003-2009 4Runner, Avalon, Camry, Camry HV, Celica, Corolla, Echo, FJ Cruiser, Highlander, Highlander HV, Land Cruiser, MR2 Spyder, Matrix, Prius, RAV4, RAV4 EV, Sequoia, Sienna, Solar a, Tacoma, Tundra, Venza, Yar is TSB REVISION NOTICE •July 13,2009 Rev2: •The Warranty Information table has been updated. •February2,2009 Rev1: •Applicability has been updated to include 2009 model years. •Titlehasbeen updated. •Introduction has been updated. •Warranty has been updated. Any previous printedversions of this service bulletin should be discarded. TSB SUPERSESSION NOTICE The information contained in this TSB supersedes TSB No. NV009-06. •Applicability has been updated to include 2008 model year applicable vehicles. TSB No. NV009-06 is Obsolete and any printed versions should be discarded. Be sure tore view the entire content of this service bulletin before proceeding

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