HARLEY DAVIDSON KING TOUR-PAK WRAP AROUND LIGHT UNIT INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 11-03-2011

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INSTALLATION To prevent accidental vehicle start-up, which could cause death or serious injury, disconnect battery cables (negative (-) cable first) before proceeding. (00307a) Disconnect negative (-) battery cable first. If positive (+) cable should contact ground with negative (-) cable connected, the resulting sparks can cause a battery explosion, which could result in death or serious injury. (00049a) 1. Disconnect the negative battery cable (-) following the instructions in the owner’s manual. 2. Locate the two-sided template (part number 50002-01) printed on a 11 x 17 inch sheet of poster board. Cut out the template as indicated. 3. If the motorcycle is radio equipped, separate the antenna cable from terminal at antenna base. Remove the nut, lockwasher and ground ring terminal from antenna terminal. Remove phillips head screw threaded into antenna base. Remove mast and antenna base. Detach mast from antenna base by turning counterclockwise with adjustable wrench across flats. 4. See Figure 10. Shield threads of antenna terminal stud with strip of light cardboard. Remove terminal with pliers across cardboard strip. Save terminal and mast for later installation. 5. See Figure 1. Open Tour-Pak top and remove all loose contents. Remove Tour-Pak. Align the template as follows: a. Place center line template (4) along rear top edge of Tour-Pak (1) with curved end against one corner. b. Mark centerline at top edge of Tour-Pak. c. Reverse center line template and mark center with curved end against opposite corner. d. If centerlines overlap, mark center one half the distance between the two lines. e. Place a square against lip at top of Tour-Pak and draw a 3 in (76 mm) line down from the center mark

HARLEY DAVIDSON ADVANCED AUDIO CB ANTENNA KIT (FRAME MOUNT) INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 20-02-2011

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This kit fits 2006 and later FLHT (Electra Glide®), FLHTC (Electra Glide Classic), FLHX (Street GlideTM) and FLTR (Road Glide®) model motorcycles. INSTALLATION 1. Refer to the Service Manual and follow the instructions given to remove the right-side saddlebag. 2. See Figure 1. Obtain the antenna bracket (5) from the kit. 3. Mount the antenna bracket to the right-side saddlebag rear support bracket (1). In the upper hole (2), use a 5/16-18 x 5/8 in. in. screw and lockwasher from the kit. If NO saddlebag guard (4), use a 5/16-18 x 5/8 in. screw and lockwasher from the kit to attach the antenna bracket to the lower hole (3) in the support bracket. If a saddlebag guard (4) is mounted, remove and discard the original upper rear guard mounting screw. Use the 5/16-18 x 7/8 in. screw and lockwasher from the kit to attach the antenna bracket and guard at the lower hole (3) in the support bracket. 4. Tighten the mounting screws to 19 ft-lbs (26 Nm). 5. FLHX models: Remove and discard the hole plug from the right-side rear fender fascia (ground effects). 6. See Figure 2. Obtain the antenna adapter (4), two set screws (5) and the antenna base (6) from the kit. Thread the set screws part way into the holes in the side of the adapter. Thread the antenna adapter onto the antenna base. 7. Thread one of the 1/2-20 thin nuts (7) from the kit onto the antenna base assembly. Place the large internal tooth lockwasher (8) on the threads of the antenna base and insert the antenna base, from the top, through the hole in the antenna mounting bracket. 8. Install the second 1/2-20 nut on the antenna base threads. Place a wrench on the upper nut and tighten the lower nut to 40 in-lbs (4.5 Nm). 9. FLHX models: Install the CB antenna grommet (Part Number 59778-06, sold separately) into the opening in the right-side rear fender fascia. 10. Thread the loading coil (2) into the top of the antenna adapter

HARLEY DAVIDSON FLTR DETACHABLE TOUR-PAK ANTENNA RELOCATION KIT

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Filed Under (Harley Davidson) by admin on 19-02-2011

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Drilling Instructions for Antenna Base Mounting and Cable Routing 1. See Figure 1. Measure and determine the center of the outside rear Tour-Pak wall. 2. Lay a strip of 2 inch wide masking tape from top to bottom over the approximate center. 3. Very carefully measure again and mark the center near the top of the tape strip. Measure and mark the center near the bottom of the strip. 4. Draw a line from the top mark to the bottom mark. 5. Facing the centerline you have drawn, measure 9-1/4 inches from the center line to the left side. 6. At the 9-1/4 inch dimension, lay a vertical strip of 2 inch masking tape from the top to approximately the middle of the Tour-Pak wall. 7. Very carefully measure again and mark 9-1/4 inches from the top of center line to the top of the tape strip. Measure and mark 9-1/4 inches from the bottom of the center line to the bottom of the strip. 8. Draw a vertical line from the top mark to the bottom mark. 9. Measure 1-1/4 inches from the top edge, down the vertical line you have drawn and draw a short horizontal line across the vertical line. 10. Measure 1-1/2 inches down the vertical line you have drawn from your FIRST short horizontal line and draw another short horizontal line across the vertical line

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HARLEY DAVIDSON AM/FM ANTENNA RELOCATION KIT INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 12-02-2011

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INSTALLATION To prevent accidental vehicle start-up, which could cause death or serious injury, remove main fuse before proceeding. (00251b) 1. Refer to the Owner’s Manual and follow the instructions given to remove the left-side saddlebag. Gently pull the left-side cover from the frame downtubes (no tools are required), and remove the main fuse. 2. See Figure 1. Disconnect the antenna cable from the antenna base assembly (1). 3. Unscrew the antenna mast (2) from the antenna base, and set it aside for later installation. 4. Remove the lower locknut (3), and remove the antenna base from the mounting bracket (5). Save both locknuts, but discard the lockwasher (4). 5. Remove the two TORX® head screws (6) and lockwashers (7) retaining the antenna mounting bracket to the saddlebag rear support bracket (8). Discard the bracket and fasteners. 6. Carefully remove and discard any cable straps securing the antenna cable to the fender support and saddlebag rear support brackets. 8 9 6 3 2 5 7 4 3 1 is05436 1. Antenna base assembly 2. Antenna mast 3. Locknut (2) 4. Lockwasher 5. Original antenna mounting bracket 6. TORX head screw (2) 7. Split lockwasher (2) 8. Saddlebag rear support bracket 9. TORX Pan head screw and flanged locknut Figure 1. Original Antenna Mount 7. Remove and discard the TORX head screw and nut (9) that fastens the lower saddlebag support bar to the rear fender support bracket. 8. See Figure 2. Obtain the new antenna bracket (1), button head screw (2), flat washers (3 and 4) and flange nut (5) from the kit. NOTE If V-Logo Rear Fender Trim Rail Kit 91100-09 has been installed, the thick washer (4) is not used, and can be dis- carded.