Kymco People 125/ 150 FRONT WHEEL/ FRONT BRAKE/ FRONT SUSPENSION

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Filed Under (Kymco) by admin on 12-12-2010

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SERVICE INFORMATION GENERAL INSTRUCTIONS Remove the motorcycle frame covers before removing the front wheel. Jack the motorcycle front wheel off the ground and be careful to prevent the motorcycle from falling down. During servicing, keep oil or grease off the brake drum and brake linings. Contaminated brake disk or brake pads reduce stopping power. Clean the contaminated brake disk with high-performance brake degreaser and replace the brake pads. Do not use brake fluid for cleaning. Bleed air from the brake system if the brake system is removed or the brake is soft. Do not allow any foreign matters to enter the brake system when filling it with brake fluid. Brake fluid will damage painted surfaces and plastic parts. When servicing the brake system, use shop towels to cover and protect rubber, plastic parts and coated surfaces. Wipe off any spilled brake fluid with a clean shop towel. Inspect the brake system before riding. SPECIFICATIONS Item Standard (mm) Service Limit (mm) Axle shaft runout ─ 0.2 Radial ─ 2.0 Axial ─ 2.0 Front brake lining thickness 5.5 2.75 Front shock absorber spring free length 260 252 Brake disk thickness 3.2_3.5 3.0 Brake disk runout ─ 0.25 Brake master cylinder I.D. 12.700_12.74312.75 Brake master cylinder piston O.D. 12.657_12.68412.64 Brake caliper piston O.D. 33.910_33.93433.901 Brake caliper cylinder I.D.

SCOOTERS FRONT WHEEL/ FRONT BRAKE/ FRONT SUSPENSION INSTALLATION

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Filed Under (Tips and Review) by admin on 01-12-2010

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FRONT WHEEL REMOVAL Jack the motorcycle front wheel off the ground. Remove the speedometer cable set screw and disconnect the speedometer cable. Remove the front brake cable. Remove the front axle nut and pull out the axle. Remove the front wheel. Remove the front brake panel. INSPECTION AXLE RUNOUT Set the axle in V blocks and measure the runout using a dial gauge. The actual runout is 1/2 of the total indicator reading. Service Limit : 0.2mm replace if over WHEEL RIM Check the wheel rim runout. Service Limits : Radial : 2.0mm replace if over Axial : 2.0mm replace if over Screw Speedometer Cable Front Brake Cable Axle Nut Axle Shaft 12 . FRONT WHEEL/FRONT BRAKE/ FRONT SUSPENSION 12-4 FRONT WHEEL BEARING Remove the side collar and dust seal. Turn the inner race of each bearing with your finger to see if they turn smoothly and quietly. Also check if the outer race fits tightly in the hub. Replace the bearings if the races do not turn smoothly, quietly, or if they fit loosely in the hub. BEARING REPLACEMENT Remove the front wheel bearings and distance collar. Bearing Remover Bearing Remover Head, 12mm Pack all bearing cavities with grease. Drive in the left bearing. Install the distance collar. Drive in the right bearing. Outer driver, 32x35mm Driver handle A Pilot, 12mm

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