HARLEY DAVIDSON SIGNATURE SERIES PILLION KIT INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 14-04-2011

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INSTALLATION 1. Install the grab strap (4) with the seat mounting studs (A) through the inner grab strap holes (F). 2. Refer to solo seat instruction sheet for installation of rider seat (C) and backrest (D). 3. Install the mounting nuts (E). 4. Tighten nuts snugly. 5. Slide slots on leading edge of passenger pillion (1) onto seat mounting studs (A) while sliding the pillion through the grab strap. 6. Install mounting screw (B) from stock seat through the mounting tab and tighten to 36-60 in-lbs (4-7 Nm) . After installing seat, pull upward on seat to be sure it is locked in position. While riding, a loose seat can shift causing loss of control, which could result in death or serious injury. (00070b) 7. Pull on seat and pillion to verify they are securely installed. SERVICE PARTS C E 1 B 2 D 4 A F is05690a Figure 1. Service Parts: Pillion Kit Table 1. Service Parts Table Part Number Description (Quantity) Item Not Sold Separately Pillion 1 51652-97A Mounting tab 2 3588 Mounting tab screw (2) (not shown) 3 51863-09 Grab strap 4 Items mentioned in text, but not included in kit: Mounting stud (2) A 2952A Stock screw B 51700-09 Signature Series Solo Seat Kit (purchased separately) includes Items C-E Seat C Backrest D 3638 Mounting nut (2) E Inner grab strap mounting holes

HARLEY DAVIDSON STAMPED MINI AND SHORT BACKREST KITS INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 10-03-2011

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These Stamped Backrest kits are designed for installation on all vehicles with Mini and Short sissy bar uprights. Kit Number 52527-01 is only for models equipped with a Mini sissy bar upright. Kit Number 52531-01 is only for models equipped with a Short sissy bar upright. See Service Parts illustration for kit contents. Installation 1. Remove stock chrome backrest bracket. Discard hardware. 2 Install backing plate (2) with 1/4 inch x .50 long screws (4) supplied with kit through mounting bracket and into backrest. Tighten screws to 7 ft-lbs (9.5 Nm). 3. Position stamped cover (1) so tabs and cover are slightly below notches in backing plate. Slide stamped cover (1) into position by sliding upwards until cover locks in position. 4. Install two #8 screws (3) through bottom of stamped cover (1) and then into backing plate (2). Tighten screws to 18-24 in-lbs (2.0 to 2.7 Nm)

HARLEY DAVIDSON FXSTD PASSENGER BACKREST AND LUGGAGE RACK INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 09-03-2011

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Do not exceed luggage rack weight capacity. Too much weight can cause loss of control, which could result in death or serious injury. (00373a) INSTALLATION Passenger Upright 1. Unscrew the captive screw fastening the seat rear bracket to the fender. 2. Remove the rubber plugs from the three holes in the rear fender where the passenger upright installs. 3. See Figure 2. Fasten the studplate (2) to the fender (A) with the backing plate (3) and three flange locknuts (4). 4. See Figure 1. Fasten the passenger upright (3) to the studplate (1) with three flange locknuts (2). 5. Insert the seat front bracket into the frame, then fasten the seat rear bracket to the fender. NOTE The seat must be temporarily bowed up in the center to fit the seat rear bracket through the slot in the passenger upright. 6. Kit 51144-02 only. See Figure 2. Carefully clean the lower hole (B) on the passenger upright (1) with isopropyl alcohol to remove any grease or dirt. Remove backing from adhesive emblem (5) and press the emblem firmly in to place. After installing seat, pull upward on seat to be sure it is locked in position. While riding, a loose seat can shift causing loss of control, which could result in death or serious injury. (00070b) 1 4 3 2 is03890 1. Stud plate 2. Locknut, flange (3) 3. Passenger upright 4. Backrest pad Figure 1. Passenger Upright, Backrest Pad and Luggage Rack Installation NOTE When temporarily removing the passenger upright, the mounting and backing plates may be left in place to simplify passenger-upright re-installation. Thread the flange nuts back onto studs to store the nuts. After installing seat, pull upward on seat to be sure it is locked in position. While riding, a loose seat can shift causing loss of control, which could result in death or serious injury. (00070b) Backrest Pad See Figure 2. Fasten the backrest pad (7) to the passenger upright (1) using the button-head screw (6) as shown. Luggage Rack NOTE See Figure 2. Fasten the luggage rack (8) to the backrest with the backrest pad (7) removed from the studplate (2). -Fasten the luggage rack (8) to the passenger upr ight (1) using the luggage-rack mounting plate (11), button-head screw (12)

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HARLEY DAVIDSON SISSY BAR LUGGAGE INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 19-02-2011

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INSTALLATION Improper loading of cargo or installation of accessories can affect motorcycle stability and handling, which could result in death or serious injury. (00095a) Harley-Davidson cannot test and make specific recommendations regarding every accessory or combination of accessories sold, the rider must assume responsibility for safe operation of the motorcycle when installing accessories or carrying additional weight. Use the following guidelines when equipping a motorcycle or carrying passengers and cargo. •The Gross Vehicle Weight Rating (GVWR) is shown on the information plate located on the frame steering head. GVWR is the sum of the weight of the motorcycle and accessories and the maximum weight of the rider and cargo that may be carried safely. Do not pull a trailer with this motorcycle. Do not exceed the GVWR as indicated on the frame label. •Keep cargo weight concentrated close to the motorcycle and as low as possible to minimize the change in the motorcycle’s center of gravity. Distribute weight evenly on both sides of the vehicle and do not load bulky items too far behind the rider or add weight to the handlebars or front forks. •Do not exceed the maximum load (indicated on the label inside) in the bag. Do not exceed the capacity of the luggage rack. •Be sure cargo is secure and will not shift while riding. Periodically recheck the load. •Ensure that the bag strap buckles are secure •Large surfaces, such as fairings, windshields, backrests and luggage racks, can affect handling. These items should be designed and approved by Harley-Davidson specifically for the motorcycle model and be properly installed. 1. Disconnect the quick-disconnect buckle on the bottom mounting strap, and undo the D-ring fasteners on the back straps. Add enough slack to the straps to wrap around the luggage rack and backrest pad. 2. See Figure 1. Center the bag on the luggage rack with the closure buckles facing the back of the motorcycle. Bring the mounting strap on the bottom of the bag around the underside of the luggage rack

HARLEY DAVIDSON FL ADJUSTABLE RIDER BACKREST MOUNTING KIT REMOVAL AND INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 13-02-2011

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REMOVAL 1. Remove existing seat and grab strap (if equipped) following instructions in the service manual. 2. Refer to the service manual and remove the left side cover and battery. 3. See Figure 5. Pull plastic spark plug wire clip out of the hole in the frame plate at the location where the adjustment handle bracket is going to mount. Discard plastic hose clip. 4. Remove the mid-frame air deflector upper left mounting bolt and washer. Save for installation. 5. If equipped with a grab rail: See Figure 1. Remove grab rail screws (1) and discard. 6. Remove wire harness retention clip located above the bank angle sensor. Discard clip. 7. Remove screws (3) holding the bank angle sensor (4). 1 3 2 4 is06104 1. Grab rail screw (2) 2. Grab rail 3. Bank angle sensor screw (2) 4. Bank angle sensor Figure 1. Remove Bank Angle Sensor Screws INSTALLATION 1. See Figure 2. Install clip nut (1) in mounting hole (2). Align the clip nut hole with alignment hole (3). Follow the instructions included with the Mid-Frame Air Deflector Kit to install the four self-clinching special nuts. 2. Move the electrical connector so that the backrest mounting base does not interfere with it. 3. See Figure 3. Install mounting bracket (8) to mounting base (4) with screw (6) and flange nut (7). Tighten screw to 72-96 in-lbs (8-11 Nm) . NOTE Only use the specified screw to install the mounting bracket to the bank angle sensor. 4. Secure the mounting bracket (8) to the bank angle sensor bracket with 1/4-20 x 5/8 inch screws (5). 5. If installing grab strap (9), install backrest mounting base and grab strap with screws (1) and washers (2). If grab rail is installed, install backrest mounting base with screws (1) and washers (2)

Yamaha V Star Backrest Kit Installation Manual

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Filed Under (Yamaha) by admin on 08-11-2010

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Starting on the left side, remove the screws holding the stay to the rear fender, remove the stays. Store the stays and bolts in case the backrest will be removed at a later time. 2) Locate four spacers (Item 4) from the hardware package; these spacers are to be installed between the fender and the brackets. Loosely install the side arm with the supplied screws. Leave the screws loose to allow some side arm movement for ease of upright installation. 3) Install the right bracket in the same way as the left bracket. 4) Install the upright (6) into the slots on the side arms (1) and (2). Line up the holes in the upright then install the screws (5). First tighten the bolts holding the side arms to the fender to the specification shown. Then tighten the upright mounting screws (5) to specification.
2 5) Using the accent plate (7) and button head screws (8) , install the backrest pad. Periodically check mounting hardware for looseness and re-torque as required