2003-2007 Kawasaki Ninja ZX6R/ RR HID Installation Removal Manual

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Filed Under (Kawasaki) by admin on 02-05-2012

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take out the original bulb and install the HID bulb. Be careful, do not touch the HID bulb at any time. Plug in the power wires into the original power plug. They go in easy and slide right in. Black wire connects into the black wire on the plug. On the right side, pink goes to red. On the left side, blue goes to red as these are positive wires. Pull the wires toward you slowly and carefully as you near the cover toward the headlight. Spin the rubber grommet if you need to line up the dust cover to the head light. Now lock it in. The arrow should point up if it is locked in properly. Left side installed the same way as the right. Mount the ballasts on the under side of the cowling covers with two nuts and bolts. Position the ballast in the proper place. Then, hold in one spot while drilling two holes for the bolts. An alternate mounting may be with industrial double sided tape or industrial Velcro. Do not use those cheap double sided tape of Velcro mounts as they will not hold the weight of the ballasts. Close up of underside of the cowling cover with ballast installed.
Top side of the cowling cover. Repeat installation on the second cowling. Then reinstall on the bike, connecting all the plug wires.

2008-2009 KAWASAKI TERYX HEADLAMPS HIDTERYX HID KIT INSTALLATION INSTRUCTIONS

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Filed Under (Kawasaki) by admin on 25-10-2010

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a. Remove rubber boot from the back of the headlamp housing assembly. b. Push down on metal latch and pull away from lip to release halogen bulb. Pull out halogen bulb. c. Insert HID bulb, line up bulb to fit into the bulb holder, lower latch to lock bulb in place. d. Replace Rubber boot on the back headlamp assembly. (Make sure to pull wires through the center of the rubber boot first before you start to pull down boot on the back of the headlamp assembly.) e. Make sure that the wiring, coming from the HID bulb, clears the black plastic housing that encases the headlamp assembly so connection from the bulb to the ballast is possible. If installed correctly there is no need for drilling or modifications of any type. 2. Ballast a. Mount ballast in location of your choice – recommended near the headlight. 3. Wiring Note: DO NOT modify the wiring that runs from the HID bulb to the ballast. It will cause the system to work improperly. It will void the warranty . a. Once ballast is installed connect corresponding wires from HID bulb to corresponding male / female plugs on ballast. b. To connect wiring from ballast to Teryx primary system i. Find wire extension with white triangular head with black, yellow & green wires at opposite end ii. Connect black off extension to black wire coming off ballast iii. Connect Yellow / Green wire to red wire coming off ballast iv. Connect triangular head to corresponding plug on Teryx Factory Wiring End

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