Harley-Davidson MINI-TACH GAUGE KIT INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 05-04-2012

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1. Refer to the Service Manual and follow the instructions given to remove the Maxi-Fuse. For ALL models, WITHOUT Maxi-Fuse: To prevent accidental vehicle start-up, which could cause death or serious injury, disconnect negative (-) battery cable before proceeding. (00048a) 1. Refer to the Service Manual and follow the instructions given to remove the seat and disconnect the negative (black) battery cable from the negative (-) battery terminal. Retain all seat mounting hardware. -J03119 1 of Gasoline can drain fr om the carb uretor fuel line when disconnected from fuel valve fitting. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. Wipe up spilled fuel immediately and dispose of rags in a suitable manner. (00256a) 2. For carbureted models: Turn the fuel supply valve to OFF. Remove the fuel line from the valve. When servicing the fuel system, do not smoke or allow open flame or sparks in the vicinity. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. (00330a) 3. For ALL models: Follow the instructions in the Service Manual to remove the instrument console from the fuel tank. 4. See FUEL TANK: REMOVAL in the appropriate section (Carbureted or EFI Engine) of the Service Manual for instructions to remove the tank. 5. For all models EXCEPT FLHR or 1986 and later FL Softail models with Chrome Headlight Nacelle Kit (Part Number 67907-96): Follow the instructions in the Service Manual to remove the headlamp housing. For FLHR models, or Softail models WITH the Nacelle Kit: Follow the instructions in the Service Manual and the mini-tach bracket kit (purchased separately) to remove the handlebar shroud.

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HARLEY DAVIDSON SADDLEBAG RAIL BRACKET KIT INSTALLATION ISNTRUCTIONS

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Filed Under (Harley Davidson) by admin on 11-02-2011

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Installation 1. See Figure 1. Remove two stock screws and nuts from one side of the saddlebag rail assembly. 2. See the Service Parts illustration. Insert two screws (3) through the screw holes from the opposite direction as the stock screws removed from the rail bracket in Step 1. 3. Place a spacer (2) on the outboard screw. 4. Place a Saddlebag Rail Bracket over the rail assembly. Position the bracket with the square notch on the inboard side of the rail assembly. 5. Fasten the screws from step 2 into the Saddlebag Rail Bracket. Torque the fasteners to 10 ft-lbs (13.5 Nm). 6. Repeat steps 1 – 5 for the saddlebag rail assembly on the other side of the motorcycle

HARLEY DAVIDSON CHROME BILLET SEAT MOUNTING BRACKET KIT INSTALLATION INSTRUCTIONS

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Filed Under (Harley Davidson) by admin on 03-02-2011

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INSTALLATION 1. Refer to the Owner’s Manual and follow the instructions given to remove the seat. 2. Remove and save the screws and lockwashers fastening the original bracket to the bottom of the seat. 3. Fasten the new bracket (1) to the bottom of the seat using the screws (A) and lockwashers (B) removed in the previous step. Tighten the screws to 10 ft-lbs (13.5 Nm) . After installing seat, pull upward on seat to be sure it is locked in position. While riding, a loose seat can shift causing loss of control, which could result in death or serious injury. (00070b) 4. Refer to the Owner’s Manual and follow the instructions given to re-install the seat, using the new screw (2) and lockwasher (3) from the kit. Tighten the screw to 20-40 in-lbs (2.3-4.5 Nm) . SERVICE PARTS

HARLEY DAVIDSON CENTER-MOUNTED LICENSE PLATE BRACKET KIT REMOVAL AND INSTALLATION INSTRUCTIONS

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Filed Under (Harley Davidson) by admin on 30-01-2011

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REMOVAL To prevent accidental vehicle start-up, which could cause death or serious injury, disconnect negative (-) battery cable before proceeding. (00048a) 1. Refer to the Service Manual and follow the instructions given to remove the seat and disconnect the negative (-) battery cable. Retain all seat mounting hardware. 2. Remove rear fender and side-mounted license plate bracket following the instructions in the Service Manual. INSTALLATION 1. Assemble and install the rear fender and the center- mounted license plate bracket following the instructions in the Service Manual. 2. Connect the license plate lamp connector following the instructions in the Service Manual. After installing seat, pull upward on seat to be sure it is locked in position. While riding, a loose seat can shift causing loss of control, which could result in death or serious injury. (00070b) 3. Install the seat and connect the negative (-) battery cable following the instructions in the Service Manual.

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