Honda VTX1800C Plated Saddle Bag Installation Manual

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Filed Under (Honda) by admin on 14-11-2010

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Instruction Manual > Your saddlebag supports will install in just a few minutes using common tools. Read all instructions carefully and completely before installing your new saddlebag supports. 1. Remove your stock fender rail bolts. 2. Place the supplied spacers in the recessed holes on the fender rails (large spacer to the front, small spacer to the rear). 3. Install your Cobra saddlebag supports using the supplied button head bolts (where the stock bolts were removed) the saddlebag supports should hang towards the rear and away from the motorcycle. 4. Torque bolts to factory specifications. Note: If using Cobra sissy bar mount the saddlebag supports over the sissy bar brackets and do not use supplied spacers. Cobra recommends you always wear a helmet while riding. Please never operate your motorcycle while under the influence of alcohol and/or drugs. Enjoy the new look of your motorcycle and please ride safely.

2005-2009 ROYAL STAR TOUR DELUXE & 1999-2010 VENTURE OVAL BAG SLASH SLIP-ON MUFFLER SET INSTALLATION MANUAL

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Filed Under (Yamaha) by admin on 09-11-2010

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1. Loosen the bolt on the front clamp securing the muffler to the headpipe. Important: Do not unbolt the OEM headpipes. 2. Loosen and remove the bolt from the muffler hanger located beneath the saddlebag. 3. Pull the muffler off the headpipe. It may be necessary to rotate the muffler and wiggle it a bit to free it. 4. Place a new exhaust clamp on the front of your new Oval Slash pipe. 5. Slide the new exhaust over the headpipe by rotating it and pushing it forward at the same time. 6. Align the hole in the mounting bracket and reinsert the OEM rear mounting bolt with the supplied nut and lock washer. Finger tighten only at this point of the installation. 7. After the brackets are in place, securely tighten all exhaust pipe clamps and brackets. 8. Reinstall the saddlebag. 9. Repeat Step #1 through Step #9 for the other side of the motorcycle. 10. For optimum performance we recommend the carburetors air/fuel mixtures be adjusted for the change in exhaust flow and back pressure. For best results, this procedure should be performed by a qualified Yamaha service technician. 11. Tighten all bolts/nuts after riding 100 miles, including baffle retaining screws

Yamaha Venture Royal Star Installation Manual

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Filed Under (Yamaha) by admin on 09-11-2010

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1) Secure motorcycle in an upright position. 2) Remove saddle bags 3) For hitch clearance you will need to install the enclosed muffler lowering spacers. 4) Attach forward brackets A (left) and B (right) to motorcycle rear crash bar with U-Bolts. Also attach brackets at the point where the saddle bag sub frame and rear crash bar connect using new bolt provided. 5) Attach rear brackets C (left) and D (right) to motorcycle rear frame using new bolts provided. See diagrams next page. Attach top portion first then bottom portion. 6) Attach brackets A and B to forward arms of receiver hitch. Brackets mount on BOTTOM of hitch arms. 7) Attach bottom of brackets C and D to rear of hitch. 8) Now tighten all bolts working from rear forward. 9) Replace saddle bags and double check all bolts for tightness. Hitch Diagrams InstaTrike Installation 1. Place your motorcycle on a smooth level surface and attach leveling jack stands. 2. Push the hitch mount into the receiver hitch. (this might be a little difficult until you get use to doing it. Removing the paint from the hitch mount and applying a little grease will help.) 3. Place the hitch pin through the receiver hitch and hitch mount ( alignment plate ). Install and tighten the tension bolt. 4. Align InstaTrike wheels. (initial installation only. Check periodically and realign if necessary) 5. Bolt leanstop braces to hitch. Be certain to replace washers/spacers in the same configuration as when you removed them. 6. Remove leveling jack stands. 7. Check all bolts for tightness. 8. You are now ready for the test ride. A. Keep your feet up! B. Ride slowly in first gear until you are comfortable with the Tow-Pac system.

Yamaha V Star Backrest Kit Installation Manual

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Filed Under (Yamaha) by admin on 08-11-2010

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Starting on the left side, remove the screws holding the stay to the rear fender, remove the stays. Store the stays and bolts in case the backrest will be removed at a later time. 2) Locate four spacers (Item 4) from the hardware package; these spacers are to be installed between the fender and the brackets. Loosely install the side arm with the supplied screws. Leave the screws loose to allow some side arm movement for ease of upright installation. 3) Install the right bracket in the same way as the left bracket. 4) Install the upright (6) into the slots on the side arms (1) and (2). Line up the holes in the upright then install the screws (5). First tighten the bolts holding the side arms to the fender to the specification shown. Then tighten the upright mounting screws (5) to specification.
2 5) Using the accent plate (7) and button head screws (8) , install the backrest pad. Periodically check mounting hardware for looseness and re-torque as required

1300 Yamaha V-Star Installation Manual

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Filed Under (Yamaha) by admin on 07-11-2010

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1) Place motorcycle on a firm level surface and secure in a upright position. 2) Remove saddle bags and saddle bag hardware (Tourer model only) Also remove rear riders pegs (Tourer model requires removal of rear footpeg offset hardware as well) 3) Attach bracket A (right) / B (left) to rear footpeg attachment point using new bolts provided. Remount footpegs/saddlebag hardware over top of brackets A/B. NOTE: Do not attach leveling stand bracket at this time 4) Attach bracket C(right) / D(left) to rear fender sub frame using new bolts provided. (Tourer model only – Saddle bag hardware mounts to the outside of brackets C/D. Brackets C/D mount between chrome side rail and saddlebag hardware.) NOTE: Brackets C/D have welded spacers which attach in toward rear fender 5) Attach top of Bracket E(right) / F(left) to rear of brackets C/D. Brackets E/F mount to the inside of brackets C/D. NOTE: Use ½ inch spacer between brackets E/F and C/D on Tourer model ONLY
6) Attach rear of brackets A/B to TOP of forward hitch arms. Attach bottom to brackets E/F to rear hitch plate. 7) Carefully tighten all bolts at this time ensuring hitch is square with motorcycle. Hitch Bracket Identification Leveling stand screw jack installation 1) Attach leveling stand brackets to brackets A and B 2) Thread right side screw jack into threaded hole on leveling stand bracket attached to bracket A sand adjust leveling jack bolt out. 3) Push motorcycle over from left side until right screw jack is touching floor. 4) Thread left side screw jack into threaded hole on leveling stand bracket attached to bracket B and adjust out until motorcycle will rest upright on both screw jacks. 5) Adjust screw jacks until motorcycle is level. 6) After InstaTrike is attached to or removed from receiver hitch, be sure to remove leveling stands and leveling stand brackets. CAUTION – Use screw jacks to hold motorcycle upright and level ONLY. Do not lift motorcycle with screw jacks. CAUTION – Use care when installing screw jacks. Be certain that motorcycle is always in a stable balanced position.
INSTALLATION OF THE TOW-PAC HITCH CART. 1. Place your motorcycle on a smooth flat surface, like a garage floor, and install leveling stands. Install right leveling stand first. Carefully raise motorcycle off of side stand and install left leveling stand. Caution – Use leveling stands to level motorcycle ONLY. Do not raise motorcycle with stands Caution – Be certain that motorcycle is always in a stable balanced position when installing leveling stands. 2. Assemble the axles, tires and wheels, and fenders onto the tow- pac hitch cart. 3. Carefully align the tow-pac hitch cart’s hitch mount with the receiver hitch on the motorcycle. Now push the hitch mount into the receiver hitch. (this might be a little difficult until you get use to doing it. Removing the paint from the hitch mount and applying a little grease will help.) 4. Place the hitch pin through the receiver hitch and hitch mount ( alignment plate ). Install and tighten the tension bolt

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Vento Rebellian 150 Brackets MiniTrike Installation Manual

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Filed Under (Vento) by admin on 02-11-2010

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Secure motorcycle in an upright stable position 2. Remove center stand. 3. Attach bracket A to center stand mount. 4. Remove saddle bags. 5. Insert longer bolts provided from inside saddle bag through bracket F (left)/ G (right) and attach to rear motorcycle sub frame. 6. Attach bracket D (left) / E (right) to TOP of forward MiniTrike attachment point. 7. Attach axles and wheels to MiniTrike frame and place in proper position and relation behind motorcycle. 8. Attach bottom of bracket H (left) / I (right) to rear MiniTrike frame attachment point and top of H/I to rear of brackets F/G. 9. Attach bracket B (left) / C (right) to BOTTOM of brackets D/E and TOP of attaching arm on bracket A. 10. Ensure MiniTrike is square with motorcycle and carefully tighten all bolts.

Ridley Auto-Glide Installation Manual

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Filed Under (Ridley) by admin on 01-11-2010

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Place motorcycle in a secure upright position 2) Remove saddle bags (if applicable) 3) Remove rear fender mounting bolts (3 each side) 4) Tap indicated rear fender mounting holes with a 3/8″ – 16 tap. (2 holes each side) It is highly recommended that cutting/tap oil is used. Use care when tapping holes. Be certain to tap holes completely through. 5) Ensure 2 large attachment bolts are tight. 6) Attach Bracket C (left) and Bracket D (right) to rear fender rail. Use new bolts provided on outer tapped holes (2) and one of the longer original bolts for center hole. Place one washer between brackets C & D and rear fender rail on each bolt. (3 each side) Place washer and thin nut on inside of rear fender on new bolts (2 each side) These replace original fender washers. It may be necessary to reattach saddle bag attachment hardware when attaching brackets C and D. All saddle bag hardware should be attached to the OUTSIDE of brackets C and D. 7) Attach front of Bracket A (left) and B (right) to existing hole in motorcycle frame just above swing arm pivot. 8) Attach rear of bracket A (left) B (right) to TOP of forward hitch arms. Snug bracket A and B attachment bolts at this time. 10) Attach top of Bracket E (left) and F (right) to outside of lower tabs on bracket C & D. 11) Attach bottom of brackets E and F to top of rear hitch plate. 12) Tighten bolts at this time. Use caution not to over tighten and strip tapped holes in rear fender rail. Bracket Identification

BMW R1150R Roadster CargoRest FitKit Installation Manual

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Filed Under (BMW) by admin on 26-10-2010

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Check to determine if the BMW system case mounts have been properly installed and that all fasteners and fittings are properly tightened. Inspect for signs of stress, fracture, bending, or other failure. If found, return the mounts to your dealer for replacement. Do not attempt to mount the BestRest FitKit if the BMW system case saddlebag mounts are damaged, defective, or improperly installed. If the BMW luggage rack is in place, remove it from the system case mounts. Removal is accomplished by removing the 4 torx screws, 2 on each side. Use the torx wrench from your toolkit. Once the stock “luggage” rack is removed, you’ll be mounting the Roadster FitKit using those same 4 holes. You’ll be replacing the stock torx head screws with the longer socket head hex screws found in the parts package. Place a flat washer on the 6mm screws and start the screws into the 4 holes. The 4 screws may need some gentle help to get them thru the holes. Work patiently and do not use brute force! Once the screws have started in the holes, turn them clockwise with a hex wrench to help them pass thru the saddlebag mounts and the FitKit Plate. Place a flat washer and 6mm nylon locknut on the end of each screw and tighten the nuts <<<<>>>>. From the rear, lift up on the FitKit Plate and “wiggle” it up and down <<<>>> a few times to remove any tension between the FitKit Plate and the system case brackets. You’ll find a point where everything feels “neutral” and where the screws are aligned in their holes. Tighten the nuts fully. Use common sense and do not over-tighten. Do not use extensions on the hex wrench. As a final tightening technique, hold the hex wrench stationary while you tighten the nuts another ¼ turn, using the box wrench. From the rear, wiggle the FitKit Plate up and down again. If it’s loose, tighten the screws and nuts again. Repeat until the FitKit Plate is snug and secure between the bag mounts. Place a CargoRest over the top of the FitKit Plate. Installation is the same for all 3 models of CargoRest. Align the 5 holes shown in the photo with the holes in the FitKit Plate.

BMW R1100GS, R1150GS and R1150GS Adventure Side Cases Installation Instructions

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Filed Under (BMW) by admin on 26-10-2010

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1. Mounting blocks Note: On the low mount (for rear cross bar), attach the mounting block vertically with the opening (slot) pointing up and slightly rearward. See photo below. On the two upper mounts, attach the mounting block horizontally with the opening (slot) pointing towards the front. See photo below. Using the M5 x 16 button head screws, with M-5 split washers, attach the backing plate to the mounting block. With the backing plate inside the case and the case mounting blocks outside the case, assemble loosely, using a 3 mm Allen key. These screws will all need to be tightened after final fit up. See photo below. After each block is mounted, insert the black securing knob through the locking tab and into the center hole of the case mounting blocks, from inside the case. Use anti seize on the thread of the thumbscrews to prevent corrosion. See photo below. During riding, these screws will secure the cases to your bike. The locking tabs must be backed off (counter-clockwise), allowing the screws to firmly engage the bullet notches on the bike; then the locking tabs will be rotated clockwise to lock the screws in place and prevent them from loosening. 2. Foot peg stainless Steel “U” Brackets Mount the foot peg bracket to the front of each case with the flat side up, angle side down, using the M-5 Nylock nuts and rubber backed washers, from the inside. Put the rubber side of the washer next to the case. See photo below and photo on page 2 for the correct orientation. These nuts will be tightened, using an 8 mm wrench, after final fit up.

BMW R1200GS Side Cases Installation And Removal Instructions

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Filed Under (BMW) by admin on 26-10-2010

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Left Side Mounting Bracket includes the following: One aluminum bullet pre-attached to the bracket. One U clamp with two M6 x 30 Allen head cap screws. One M6 x 45 Allen head cap screw with 15 mm spacer. One M8 x 20 Allen head cap screw with split washer and flat washer threaded into bottom side of mounting bracket. # 2: Right Side Mounting bracket is similarly equipped to the left side described above. # 3: The Upper Rear Support Bracket is “W” shaped and comes with two aluminum bullets attached, and two “Z” shaped brackets, held in place by two M6 x 35 Allen head cap screws, matching split washers, and two 7mm spacers. # 4 : One Rear Crossbar with two attached aluminum bullets. #5 : Left Side Passenger Foot peg Bracket consisting of one large and one small aluminum plate with two M6 x 12 Allen Buttonhead cap screws. # 6 : Right side passenger foot peg bracket is similarly equipped to the left side described above . Pre-attached hardware list: For your convenience, all brackets and mounts are shipped with all bolts and spacers attached to the mounts, in their eventual final location. The following is a list of fasteners that are assembled to the brackets but are left loose to ease alignment, and to be tightened by you. Don’t forget to tighten up the mounting hardware at time of assembly. 1. Case Mounting Blocks to case: M5 x 12 Allen Buttonhead cap screws with split washers (four per block). 2. Bullets to SS Brackets and “W”: M4 x 16 Allen Buttonhead cap screws (two per bullet).