HONDA CT110 OWNERS MANUAL

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Filed Under (Honda) by admin on 22-04-2011

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ENGINE OIL Engine Oil Level Check Check the engine oil level each day before riding the motorcycle. The level must be maintained between the upper (2) and lower (3) marks on the dipstick (1). 1. Start the engine and let it idle for a few minutes. 2. Stop the engine and hold the motorcycle in an upright position on firm, level ground. 3. After a few minutes, remove the oil filler cap/dipstick, wipe it clean, and reinsert the dipstick without screwing it in. The oil level should be between the upper and lower marks on the dipstick. 4. If required, add the specified oil up to the upper level mark. Do not overfill. 5. Reinstall the oil filler cap/dipstick, check for oil leaks. CAUTION Running the engine with insufficient oil can cause serious engine damage. TYRES Proper air pressure will provide maximum stability, riding comfort and tire life. Check tire pressure frequently and adjust if necessary. NOTE Tire pressure should be checked before you ride while the tyres are cold. Select the right replacement tire in accordance with the following specifications: Cold tire pressures kPa ( kg/cm2, psi ) Front: 175 ( 1.75, 25 ) Rear : 225 ( 2.25, 33 ) Tire size Front: 2.75 – 17 41P Rear : 2.75 – 17 41P Check the tires for cuts, embedded nails, ore other sharp objects. See your authorized Honda Dealer for replacement of damaged tires or punctured inner tubes OPERATION PRE-RIDE INSPECTION WARNING If the Pre-ride Inspection is not performed, serious damage or an accident may result. Inspect your motorcycle very day before you ride it. The items listed here will only take a few minutes to check, and in the long run they can save time, expense and possibly you life. 1. Engine oil level – add engine oil if required. Check for leaks. 2. Fuel level – fill the fuel tank when necessary. Check for leaks. 3. Brakes – check operation. Adjust free play if necessary. 4. Tyres – check condition and pressure. 5. Drive chain – check condition and slack. Adjust and lubricate if necessary. 6. Throttle – check for smooth opening and full closing in all steering positions. 7. Lights – check that headlight, tail/brake light, turn signals, indicators. 8. Engine stop switch – check for proper function. 9. Battery electrolyte – check the level and add if necessary Correct any discrepancy before you ride. Contact your authorized Honda dealer for assistance if you cannot correct the proble

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POLINI X1 GENERAL INFORMATION AND SPECIFICATIONS

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Filed Under (Polini) by admin on 02-12-2010

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Air cleaner – Clean and reoil daily or after each moto to prevent motor failure and reduced performance. Transmission oil – change after every race, or at end of riding day. Chain – check tension and lubricate before every ride, adjust or replace as needed. Reoil after riding in damp conditions. Clutch – disassemble and clean clutch assembly frequently, every 2-3 races at least. Inspect kickstarter gears at this time. Ignition cover – remove cover and wipe dry after each ride or after washing bike to remove condensation. Piston rings – replace as often as every 3-5 races with expert rider, less often with less aggressive riders. Piston, pin, rod bearing & circlips – replace as often as every 8-10 races with expert rider, less often with less aggressive riders. Coolant – change yearly, make sure there is at least a 50/50 mixture of antifreeze if freezing temperatures are possible. Steering bearings – Check daily for looseness or play. Adjust and regrease as needed. Swingarm – Check often for looseness. Regrease several times a year. Replace bushings if any play is evident. Sprockets – check for worn or curved teeth each time chain is adjusted. Chain roller& wear pads – check roller for free rotation when checking chain. Make sure roller is not bent or damaged. Check chain wear strips on swingarm and chain guide frequently. Replace as needed to prevent chain from damaging motorcycle. Spokes – Check after each race or after each day of riding for looseness or damage. Wheels & tires – check wheels after each race for dents, cracks or other damage. Check tires for cuts, damage or wear. Check tire pressure daily and adjust for riding conditions. Shock – Check shaft area daily for signs of oil leakage or damage. Check swingarm and shock bushings for looseness. Forks – Check forks daily for leaking oil or damage to tubes. Make sure forks are not twisted check for smooth operation. Spark plug – check sparkplug color and condition after each race or end of riding day. Adjust jetting to keep plug from fouling or overheating. Silencer – If bike seems to be getting louder, replace packing and decarbonize inner tube. Expansion pipe – check daily for large dents, damage or leakage. Remove carbon from headpipe when pipe is removed. Have large dents fixed, or any dents within 8″ of the cylinder. Replace o-rings on pipe as needed to maintain a good seal. Footpegs – check daily for proper operation, pegs should spring back into place. Make sure pegs are not bent or overly dull. Handlebars – check bars after any crash for bending. Look for cracks near bar clamps. Replace bars that have been straightened more than 2 or three times, or if bar is badly bent. Aweakened bar can snap suddenly causing injury to rider. Throttle – check throttle for proper operation each time before bike is started. Remove and clean inside of grip and bar as needed. Grips – check grips daily for wear or looseness. Replace as needed. Use grip glue & safety wire to help hold grips in position. Calipers & pads – check pad wear and caliper function daily or after each race. Replace pads and clean calipers as needed. Brake lever – check lever daily for damage or wear. Make sure lever is at proper angle for both seated and standing positions. Leave lever clamp loose enough to allow clamp to rotate during crash rather than breaking lever. Check and adjust freeplay as needed. Brake pedal – Check pedal daily for damage and proper freeplay. Adjust rear caliper as needed. Reeds – Remove and inspect reed block during every ring change. Check reeds for signs of wear, fraying and cracking. Make sure reeds sit flat and seal well. Replace at any sign of wear or damage or at least once a year, more often for expert riders. Nuts & bolts – Check all nuts and bolts regularly. Make sure to check engine mounting bolts and swingarm bolt frequently

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ROKON Illustrated Owners and Parts Manual

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Filed Under (Rokon) by admin on 28-11-2010

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Front and Rear Brake. Check brake action. Check pucks to see that they are not over worn. There should be visible brake material on both sides of the brake disc. See Section 6. Fuel Tank. Check fuel level. Fill as necessary. Use super unleaded for altitudes above 10,000 ft. Engine Oil. The engine holds .6 qt. of SAE10W30/40 motor oil. Fill to the dipstick “full” line. Miter Box and Transmission. They are fi lled at the factory and need not be checked at the start. The miter box should have 2.5 oz. of EP 80W90 gear lube oil. The transmission takes 6 oz. of EP 80W90 gear lube oil. The transmission has a fi ll to plug near the bottom of the transmission( shown on page 46). There is no fi ll level for the miter box. Over fi lling of either the miter box or transmission will result in leakage. Throttle. Check for proper throttle cable operation. Look for smooth response to twist action. Wheels and Tires. Check Tire pressure, wear and damage. Fittings and Fasteners. Check all fi ttings and fasteners. Drive Chains. Check chains for tension and lubrication. Adjust tension for 1/2″ – 3/4″ defl ection at mid point. Engine Manual. Read your engine manual completely and follow all instructions

Wildfire Scooter WF 250CB Owner's Manual

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Filed Under (Uncategorized) by admin on 26-11-2010

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• Check before Riding • Make sure the brakes work properly and adjust if necessary. • Check all nuts and bolts for tightness. • Make sure that the gas tank is full. • Check tire pressure. • Check all gauges. • Check and make sure that all of the lights are working properly, headlight, taillight, turn signal etc. • Check the engine oil. STARTING, RIDING, STOPPING AND PARKING Before starting, put the kickstand up. • Practice in an empty area away from people and vehicles. • Always remember to obey your local and state laws and regulations. • Be sure your bike has fuel and oil. • Be sure the bike is in neutral. • Apply the rear brake. • Turn the key on. • Press the electric start button. • After engine warms up, push the choke 1/4 in then 1/2 in and in 1 minute completely off. • If the engine is warm it should start without choking. • For a cold engine, let the engine idle for 1-3 minutes before driving, then begin to turn the choke off. • Never exceed 4 seconds when engaging the starter. • Release the button immediately after the engine starts. • Do not apply the key while the engine is running, it can cause damage to the starter. • Sit on the bike keeping one foot on the ground for stability, release the clutch by pulling in the lever, shift bike into first gear by using the foot shifter. • Apply the throttle gradually as you release the clutch lever slowly until the clutch engages. • To shift into the next gear release the throttle pull the clutch lever in and shift into the next gear, after you shift, gradually apply the throttle and slowly release the clutch. • Use this sequence when shifting to all gears. • Only put your feet on the ground when coming to a stop. • When coming to a stop decrease your speed by releasing the throttle and applying the brakes and the clutch, if the tire skids release the brake and reapply. • Parking: Put your kick stand down. Park away from pedestrians. NOTE: The muffler and exhaust pipe are h

Rokon Illustrated Repair Procedures and Parts Manual

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Filed Under (Rokon) by admin on 20-11-2010

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Front and Rear Brake. Check brake action. Check pucks to see that they are not over worn. There should be visible brake material on both sides of the brake disc. See Section 6. Fuel Tank. Check fuel level. Fill as necessary. Use super unleaded for altitudes above 10,000 ft. Engine Oil. The engine holds .6 qt. of SAE10W30/40 motor oil. Fill to the dipstick “full” line. Miter Box and Transmission. They are filled at the factory and need not be checked at the start. The miter box should have 2.5 oz. of EP 80W90 gear lube oil. The transmission takes 6 oz. of EP 80W90 gear lube oil. The transmission has a fill to plug near the bottom of the transmission( shown on page 46). There is no fill level for the miter box. Over filling of either the miter box or transmission will result in leakage. Throttle. Check for proper throttle cable operation. Look for smooth response to twist action. Wheels and Tires. Check Tire pressure, wear and damage. Fittings and Fasteners. Check all fittings and fasteners. Drive Chains. Check chains for tension and lubrication. Adjust tension for 1/2″ – 3/4″ deflection at mid point. Engine Manual. Read your engine manual completely and follow all instructions Periodic Maintenance and Adjustment 1. Inspect all fasteners for tightness. 2. The drive chains require adjustment at intervals, depending on the mileage and the care which the operator has given the chains. Initial wear must be taken up by adjustment after the first few hours of use. Total deflection should be 1/2″ to 3/4″ when measured midway between the two sprockets of the most loose position. To adjust the chains, loosen the axle bolts and the adjusting bolt lock nuts, and turn the adjusting bolts equally in or out as required to give the chain the proper setting. After adjusting the chain, rotate the wheel and check to make sure the chain is aligned properly. Periodically, the chains should be removed from the machine and cleaned in solvent and re-lubricated. They should be lubricated with one of the chain lubricants on the market which can be applied to the chain in a liquid form and will penetrate to the inner parts of the rollers. 3. Clean the air filter based on use. See Engine Manual. 4. Use normal repair procedures for tires and tubes. Re-seat the tire beads with 40 PSI , then deflate to the 3 -5 PSI operating pressure.

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