2002 Honda VTX 1800 R & S 3” BIG Straights Installation Instructions

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Filed Under (Honda) by admin on 17-11-2011

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Remove right side Foot peg assembly or Floorboard. (Whichever is applicable to your model.) 2. Remove O2 sensors from each muffler and cover with supplied cap plug. 3. Loosen clamps at mufflers. 4. Remove bolts that are holding mufflers at rear mounting bracket. 5. Remove mufflers. 6. Remove the two nuts that secure the rear exhaust header pipe to the rear cylinder head. 7. Remove rear pipe assembly. 8. Remove the two nuts that secure the front exhaust header pipe to the front cylinder head. 9. Remove front pipe assembly. Hard-Krome Exhaust System Installation
NOTE: Take care when fitting this Hard-Krome aftermarket exhaust system on your motorcycle. It has been designed to
replace a STOCK exhaust system on a motorcycle with its engine, frame and other components in their STOCK design,
configuration and location. WARNING: Re-check and re-tighten ALL fasteners and supports after 50 miles, then re-check and tighten as necessaryon a periodic basis to ensure proper operation and performance. NOTE: All fasteners should be loose during initial installation to ensure proper fit and location of the new exhaust system. 1. Install new exhaust gaskets. 2. Install mounting bracket using Bolts with flat & lock washers. (See Illustration) 3. Install Front exhaust header pipe, taking care to not scratch chrome surfaces on pipe, engine or motorcycle — use masking tape as needed

HARLEY DAVIDSON NOSTALGIC RIDER FOOTBOARD KIT INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 22-03-2011

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This kit is designed for use on 1980 and later FLT, FLHT, FLHR, FLHS model motorcycles and 1986 and later FLSTC, FLSTN, FLSTF and FLSTS model motorcycles Installation Removal of previously installed footboard cover: 1. With left side operator footboard in up position, use a screwdriver to work rubber footboard cover collars out through the top of the footboard. To install operator chrome footboard covers: 1. Moisten kit footboard cover rubber collars with dishwashing soap to ease installation. 2. With footboard in up position, firmly hold new footboard cover in installation position. From underside of footboard use a pliers to pull each rubber isolator into its footboard base hole until the thick collar emerges. 3. Repeat procedures for right side footboard cover. NOTE Avoid the contact of chrome surfaces with abrasive materials (stones, sand, etc.) as damage will result

HARLEY DAVIDSON DIAMOND PLATE PASSENGER FOOTBOARD INSERT KIT REMOVAL AND INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 17-03-2011

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Removing the Old Insert 1. If installed, remove the underside chrome footboard covers. 2. With the passenger footboard in the down position, slightly raise an outside “corner” of the stock rubber insert pad off the footboard with a flat-blade screwdriver. 3. From underneath the footboard, push the pad nipple through the hole with a second flat-blade screwdriver. 4. Carefully slide the first screwdriver under the pad to the other front “corner”. Repeat steps 2 and 3. 5. Pry up the inboard pad corners with the screwdriver and remove the old pad. Installing the New Insert 1. Center the two footboard pivot pins. 2. Moisten the rubber nipples, dowels and pivot pin holes on the new insert pad with soapy water to ease installation. 3. Place the insert pad into the footboard with the two extended rubber nipples over the holes. Firmly grasp the hinge side of the footboard and pad with both hands. Insert the dowels into the footboard. 4. Pull the extended nipple ends through the holes to properly seat them. Cut off the rubber “pull end” on the tip of each nipple. If so equipped, reattach the underside chrome footboard cover. Repeat all procedures for the other side. NOTE Avoid contacting chrome surfaces with abrasive materials (stones, sand, etc.) as damage will result

HARLEY DAVIDSON PASSENGER FOOTBOARD INSERT KITS INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 15-03-2011

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INSTALLATION If replacing an insert or inserts on a vehicle currently equipped with Swept Wing Passenger Footboards: Existing Footboard Insert Removal NOTE Carefully remove the currently installed footboard insert to avoid damage to chrome surfaces. 1. See Figure 1. Fold the passenger footboard (1) into the UP position. 2. Loosen, but do not remove the footboard insert setscrew (2). 3. With the footboard folded DOWN, carefully raise an outside corner of the existing insert with a suitable flat-bladed tool, taking care to avoid damaging the chrome footboard pan. 4. Continue around the insert, using a second tool if necessary to pry the existing insert (3) from the footboard pan. 5. If replacing both inserts, repeat for the opposite footboard. Swept Wing Passenger Footboard Installation 1. If installing inserts on a vehicle NOT currently equipped with Swept Wing Passenger Footboards: •Remove currently installed passenger footboards (if so equipped) per the instructions included with the Swept Wing Passenger Footboard Kit. •Remove currently installed passenger footpegs (if so equipped) by removing the socket screw with lockwasher retaining the footpeg support bracket to the rear fork (swingarm) bracket. 2. Follow the instructions in the Swept Wing Passenger Footboard Kit to install the passenger footboards. Footboard Insert Installation 3. ALL applications: Center the two footboard pivot pins. 4. Use soapy water to moisten the rubber dowel pins and pivot pin slots on the bottom of the new footboard insert. 5. Place the insert into position with the rubber dowel pins mating the holes in the footboard pan. Firmly press the insert into the footboard until the dowel pins pop into place. 6. Fold the passenger floorboard UP and tighten the setscrew to secure the insert. 7. Repeat Steps 3 through 6 for the opposite footboard. NOTE Avoid the contact of chrome surfaces with abrasive materials (stones, sand, etc.) as damage will result

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HARLEY DAVIDSON CRESTED BAR AND SHIELD PASSENGER FOOTBOARD KIT REMOVAL AND INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 07-03-2011

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REMOVAL 1. See Figure 1. Remove existing passenger footpegs and mounting hardware. 2. Remove chrome swingarm pivot covers, if equipped. 3. Do not remove tool boxes, if equipped. INSTALLATION NOTES To prevent damage to chrome surfaces, avoid contact with abrasive materials (stones, sand, etc.). Some paint removal from counterbore holes of footboard brackets may be necessary to ease the installation of the pivot pins. Install Left Footboard Mount and Bracket 1. See Figure 2. Position left footboard mount (1) and insert screw (2) through mount and into footpeg mounting hole. 2. Position semi-circular cutout in mount extending from side of mount around nut of swingarm pivot bolt. Tighten screw (2) to 35-45 ft-lbs (47-61 Nm). 3. Position left footboard bracket (3) on mounting stud so that bolt hole aligns with machined groove in stud. 4. Insert screw (4) through left side in split hub of footboard bracket. Thread into tapped hole (right side) of split hub. Tighten to 10 ft-lbs (13.6 Nm). Install Right Footboard Bracket 1. See Figure 2. Position right footboard bracket (5) onto muffler support bracket. 2. Secure footboard bracket with screw (6). Tighten to 35-45 ft-lbs (47-61 Nm). Install Left and Right Footboards NOTE The footboards are side specific. Install footboards with Bar and Shield logo toward the front. 1. See Figure 2. Place footboard pad (7, 8) on footboard bottom (9, 10) and thread the pivot pins (11, 12). 2. Tighten pivot pins to 60-68 in-lbs (6.8-9.0 Nm). 3. Place spring (13) into retaining hole in footboard bracket (3, 5). Rest Delrin® ball (14) on top of spring. 4. Position footboard bottom (9, 10) onto footboard bracket in the down position while being careful not to unseat the ball. 5. Tighten pivot pins to 12-15 ft-lbs (16.3-20 Nm). 6. Press down on footboard assembly so holes align. 7. Insert mounting pins (15) in footboard bottom (9, 10) into corresponding holes in footboard pad (7, 8).