Harley-Davidson Softail, Touring, Dyna, Sportster and V-Rod, SELF LEARNING MODULE INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 17-04-2012

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STEP 1 – BATTERY CONNECTION Locate the battery and disconnect the negative battery cable. Mount the module in the open area in front of the battery with 2-tie straps or velcro straps, directing the harness from the module towards the 6 o’clock position. STEP 2 – THROTTLE POSITION SENSOR (TPS): Remove the air cleaner assembly and unplug the TPS sensor connector at the TPS sensor. The harness includes (2) TPS connectors which should be routed under the gas tank into the factory wire loom to the TPS sensor. The TPS sensor is located on the left side of the throttle body. Plug the (2) TPS connectors from the module in between the TPS sensor and to the factory TPS connector. STEP 3 – O2 SENSOR: Systems equipped with factory O2 sensors Rear: Unplug the Rear O2 sensor connector from the factory harness, which is located at the Rear exhaust pipe. Route the module’s harness which includes (2) O2 sensor connectors and connect one connector to the Rear O2 sensor and connect the other connector to the main factory O2 sensor connector. Front: Unplug the Front O2 sensor connector from the factory harness, which is located at the Front exhaust pipe. Route the module’s harness which includes (2) O2 sensor connectors, and connect one connector to the Front O2 sensor and connect the other connector to the main factory O2 sensor connector. Systems not equipped with factory O2 sensors NOTE: Many aftermarket exhaust systems are now equipped with plugged O2 sensor bungs which can be removed to accept an aftermarket O2 sensor. Typically these bungs already have a thread size of 18 mm x 1.5 mm. Exhaust systems not equipped with O2 sensor bungs need to have the supplied 18 mm x 1.5 mm thread size bung welded to the exhaust pipe in order to install an O2 sensor. The O2 sensor bung should be installed 3 to 6 inches away from the rear cylinder exhaust port and in front of the exhaust torque tube pipe area. The module prefers to receive information from the O2 sensor from an area that is NOT contaminated from atmospheric air. This air may enter through the tail pipe of an unrestricted or un-baffled exhaust pipe. The bung should not be installed in the “5 to 7 o’clock” area. If mounted in this area the O2 sensor can be damaged. The moisture from the gases exiting from the rear cylinder exhaust port will harm the ceramic shell element of the O2 sensor.

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2001-2004 Aprilia Falco Installation Instructions

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Filed Under (Aprilia) by admin on 26-10-2010

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1 Remove the seat. 2 Lift up the front of the fuel tank. 3 Disconnect the wiring harness from the injector on the left hand side of the bike by sqeezing the connector. 4 Connect one pair of the leads from the PCIII in-line of the stock harness and throttle body (Fig.A). 5 Repeat steps 3-4 for the right hand side (Fig.B). 6 Locate the throttle position sensor on the trottle bodies. Locate the yellow wire with the brown tracer coming from the sensor. Connect the supplied wire tap to this wire. 7 Plug the grey wire from the PCIII to the wire tap (Fig. C). Note: It is recommended to use dialectric grease on these connections. Fig. A Fig. B Fig. C Loosen these bolts PCIII connectors Wire tap Stock connector Stock connector PCIII connectors Grey wire from PCIII 2001-2004 Aprilia Falco – PCIII USB – 3 i905-411 www.powercommander.com 8 Attach the ground wire from the PCIII to the negative side of the battery (Fig. D)

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