Yamaha 1998 XVS1100 REMOVAL AND INSTALLATION MANUAL

0

Filed Under (Yamaha) by admin on 03-01-2012

download
EXPLODED DIAGRAMS To help identify parts and clarify procedure steps, there are exploded diagrams at the start of each removal and disassembly section. 1. An easy-to-see exploded diagram 4 is provided for removal and disassembly jobs. 2. Numbers 5 are given in the order of the jobs in the exploded diagram. A number that is enclosed by a circle indicates a disassembly step. 3. An explanation of jobs and notes is presented in an easy-to-read way by the use of symbol marks 6 . The meanings of the symbol marks are given on the next page. 4. A job instruction chart 7 accompanies the exploded diagram, providing the order of jobs, names of parts, notes in jobs, etc. 5. For jobs requiring more information, the step-by-step format supplements 8 are given in addition to the exploded diagram and the job instruction chart.
24 21 18 15 16 17 10 12 13 11 14 1 3 5 7 9 2 4 8 6 19 20 22 23 25 EB003000 ILLUSTRATED SYMBOLS Illustrated symbols 1 to 9 are printed on the top right of each page and indicate the subject of each chapter. 1 General information 2 Specifications 3 Periodic inspections and adjustments 4 Engine 5 Cooling system 6 Carburetion 7 Chassis 8 Electrical 9 Troubleshooting Illustrated symbols 10 to 17 are used to identify the specifications appearing in the text. 10 Can be serviced with engine mounted 11 Filling fluid 12 Lubricant 13 Special tool 14 Torque 15 Wear limit, clearance 16 Engine speed 17 Ω, V, A Illustrated symbols 18 to 23 in the exploded diagrams indicate the types of lubricants and lubrication points. 18 Apply engine oil 19 Apply gear oil 20 Apply molybdenum disulfide oil 21 Apply wheel bearing grease 22 Apply lightweight lithium-soap base grease 23 Apply molybdenum disulfide grease Illustrated symbols 24 to 25 in the exploded diagrams indicate where to apply locking agent 24 and when to install new parts 25. 24 Apply locking agent (LOCTITE) 25 Replace

Incoming search terms:

Honda GL 1800 FOG LAMP INSTALLATION INSTRUCTIONS

0

Filed Under (Honda) by admin on 24-11-2011

download
Disconnect the negative cable from the battery before installing this accessory. • To prevent scalding, allow the engine and cooling system to cool before installing this accessory. • The memories of the tripmeter, clock, radio andbsuspension system will be erased when you disconnect the battery. Reset the memories after reconnecting the battery. • Tighten the screws, bolts and nuts securely. • Trim the excess ends off the wire ties after attaching them to the wire harnesses. Do not allow the cut part of the wire tie to interfere with another harness or brake pipe. Using cutting pliers, cut out the marked areas from the front lower cowl. Finish the edges of the holes smooth and flat with a file. 1. Disconnect the negative cable from the battery. 2. Remove the front lower cowl and bolts as described in the Service Manual.

TOYOTA TACOMA 2005 SUPERCHARGER FIT KIT

0

Filed Under (Toyota Manuals) by admin on 27-09-2011

download
are must be taken when installing this accessory to ensure damage does not occur to the vehicle. The installation of this accessory should follow approved guidelines to ensure a quality installation. These guidelines can be found in the “Accessory Installation Practices” document. This document covers such items as:- • Vehicle Protection (use of covers and blankets, cleaning chemicals, etc.). • Safety (eye protection, rechecking torque procedure, etc.). • Vehicle Disassembly/Reassembly (panel removal, part storage, etc.). • Electrical Component Disassembly/Reassembly (battery disconnection, connector removal, etc.). • The TIS Repair Manual can be referenced for additional details. Please see your Toyota dealer for a copy of this document. 1. Installation Review and Vehicle Preparation. (a) Review the entire instruction instructions provided before beginning the installation (b) Review the parts list/kit contents to ensure that all parts are present before beginning the installation. If any items are missing contact Technical Support at (800) 688-5912 before proceeding. (c) Remove any low-octane fuel from the vehicle. Ensure that ONLY 91 octane or higher unleaded gasoline is used. (d) Place the vehicle onto vehicle hoist. (e) Protect the vehicle with protection blankets over the fenders and front of the vehicle. (f) Disconnect and remove the battery. (g) When draining the cooling system into a clean container in Step 7

PowerMax Turbo System XS21-1200 2000-02 Toyota Celica GT-S Installation Manual

0

Filed Under (Toyota Manuals) by admin on 24-05-2011

Download
Please bear in mind that the conversion from a normally aspirated engine into a turbocharged one is no easy task. This is the reason why we strongly suggest that only experienced professionals install this turbocharger system. In addition, we suggest that this turbocharger system only be installed on engines that are in good condition. Please
inspect the following: 1. Cooling system – make sure that this is within or better than factory specifications.
2. Ignition system – make sure that this is within or better than factory specifications and that the ignition timing is stock. 3. Fuel delivery system – make sure that the fuel pump, fuel filter, and fuel injectors are all working within or better than factory specifications. Also, make sure that the fuel used is at least 91 octane.

Incoming search terms:

Suzuki SV1000 COOLING AND LUBRICATION SYSTEM REPAIR MANUAL

0

Filed Under (Suzuki) by admin on 25-02-2011

download
At the time of manufacture, the cooling system is filled with a 50 :50 mixture of distilled water and ethylene glycol anti-freeze . This 50:50 mixture will provide the optimum corrosion protection and excellent heat protection, and will protect the cooling system from freezing at temperatures above -31 °C (-24 °F) . If the motorcycle is to be exposed to temperatures below -31 °C (-24 °F), this mixing ratio should be increased up to 55 % or 60 % according to the figure. CAUTION • Use a high quality ethylene glycol base anti-freeze, mixed with distilled water . Do not mix an alcohol base anti-freeze and different brands of anti-freeze. • Do not rut in more than 60%anti-freeze or less than 50 %. (Refer to the right figure.) • * Do not use a radiator anti-leak additive. A WARNING COOLING AND LUBRICATION SYSTEM 5-3 20 40 60 80100 0 10 20 30 40 50 60 Density (%) Fig .2 Engine coolant density-boiling point curve • * You can be injured by scalding fluid or steam if you open the radiator cap when the engine is hot . After the engine cools, wrap a thick cloth around cap and carefully remove the cap by turning it a quarter turn to allow pressure to escape and then turn the cap all the way off . • * The engine must be cool before servicing the cooling system . • * Coolant is farmful; • * If the comes in contact with skin or eyes, flush with water. • * If swallowed accidentally, induce vomiting and call physician immediately . • * Keep it away from children . Anti-freeze density Freezing point 50% -31 °C (-24 °F) 55% -40 °C (-40 °F) 60% -55 °C (-67 °F) 50 % engine coolant including reservoir tank capacity Anti-freeze 1 100 ml (2.3/1 .9 US/Imp-pt) Water 1 100 ml (2.3/1.9 US/Imp.pt) Density (%) Fig.1 Engine coolant density-freezing point curve (°F) (°C) 302 150 (kgf/cm2) 284 140 1.5 c Q 266 130 0.9 0) a) :0 248 120 0.5 0) m Z3 230 110 0 (7 212 100 (F) (C) 32 0 14 -10 -4 -20 C 0 Q -22 -30 O) C N -40 -40 a) a) U- -58 -50 -76 -60 -94 -70 5-4 COOLING AND LUBRICATION SYSTEM COOLING CIRCUIT THERMOSTAT RESERVOIR TANK RADIATOR NO. 1 CYLINDER HEAD NO . 1 CYLINDER NO. 2 CYLINDER NO. 2 CYLINDER HEAD WATER PUMP INSPECTION Before removing the radiator and draining engine coolant, inspect the cooling circuit for tightness. • * Remove the body cowling. (=6-6) • * Remove the radiator cap ® . • * Connect the tester 02 to the filler. A WARNING Do not remove the radiator cap when the engine is hot. • * Give a pressure of about 110 kPa (1.1 kgf/cm 2, 15 .6 psi) and see if the system holds this pressure for 10 seconds. • * If the pressure should fall during this 10-second interval, it means that there is a leaking point in the system. In such a case, inspect the entire system and replace the leaking component or part. A WARNING When removing the radiator cap tester, put a rag on the filler to prevent spouting of engine coolant. CAUTION Do not allow the pressure to exceed the radiator cap release pressure, or the radiator can be damaged

2001-2003 GL1800/ A ECM Replacement/ Cooling System REPAIR PROCEDURES

0

Filed Under (Honda) by admin on 29-01-2011

download
Install the new ECM, then reinstall the cruise/ reverse control module in the reverse order of removal. NOTE: When you start the vehicle – after completing ALL procedures – the new ECM will require initialization . To initialize the new ECM, perform the following procedure: • Start the bike and allow it to warm up to normal operating temperature and remain at idle for at least 90 seconds . Do not operate the throttle during this time; if you do, the ECU will not initialize properly and the process will need to be repeated. 5. Proceed to the Cylinder Head Inspection section below. Use the Cylinder Head Inspection Kit for the Cylinder Head Inspection procedure. Use the kit for each GL1800/A you inspect. Do NOT dispose of kit items. 1) 19X20 mm cap (2) (cap B) 2) 8X15 mm cap (cap A) 3) Hose plug 4) Bottle/cap w/feed hose 5) Harness clips (10) 6) Harness tape 7) Inspection mirror A limited number of additional Cylinder Head Inspection Kits are available: call TechLine at 800-421-1900, ext. 1 if you need one. Kit contents are NOT available separately as parts. NOTE: • The following late ’03 models do not have to have their cylinder heads inspected: • Perform the following procedure with the engine at room temperature. • Both Left and Right cylinder heads must be inspected. • Use the Cylinder Head Inspection Kit for the following procedure. 1. Remove the front lower fairing. (See S/M, 2-6) 2. Remove and suspend the rear brake reservoir, being careful not to stress the brake hose. (See S/M, 15-A-8) CONNECTOR B (22-GRY) CONNECTOR C (6-BLK) CONNECTOR A (22-BLK) ECM (ENGINE CONTROL MODULE) 1 2 3 4 5 6 7 Late ’03 (Non-ABS): after VIN 1HFSC470*3A204632 Late ’03 (ABS): after VIN 1HFSC474*3A201020 Cylinder Head Inspection Kit Cylinder Head Inspection

Incoming search terms:

SUZUKI SV650 COOLING AND LUBRICATION SYSTEM

0

Filed Under (Suzuki) by admin on 04-12-2010

download
ENGINE COOLANT At the time of manufacture, the cooling system is filled with a 50:50 mixture of distilled water and ethylene glycol anti-freeze. This 50:50 mixture will provide the optimum corrosion protection and excellent heat protection, and will protect the cooling system from freezing at temperatures above -31 °C (-24 °F) . If the motorcycle is to be exposed to temperatures below -31 °C (-24 °F), this mixing ratio should be increased up to 55 % or 60 according to the figure. A WARNING 204060 80100 Density (%) .. • * You can be injured by scalding fluid or steam if you open the radiator cap when the engine is hot. After the engine cools, wrap a thick cloth around cap and carefully remove the cap by turning it a quarter turn to allow pressure to escape and then turn the cap all the way off . * The engine must be cool before servicing the cooling system. • * Coolant is harmful ; • * If it comes in contact with skin or eyes, flush with water. • * If swallowed accidentally, induce vomiting and call physician immediately. • * Keep it away from children.

2011 APRILIA RS4 125 Engine and transmission Specifications

0

Filed Under (Aprilia) by admin on 24-11-2010

Engine type: 1 cylinders, 4-stroke, Single
Displacement: 125 cc (7.64 cubic inches)
Bore × stroke: 58 mm × 47 mm (oversquare – shortstroke)
Cooling system: Water cooled
Power: 16.04 HP (11.8 kW)
Throttle: Cable operated
Valves
Valve train: DOHC, variable
Valves per cylinder: 4
Fuel and ignition
Sparks per cylinder: 1
Fuel supply system: Fuel injection
Ignition type: Digital CDI
Compression: 12.5:1
Engine mounting: Transverse
Lubrication system: Wet sump
Gear box: Manual 6-speed
Clutch: Wet, multiple discs, cable operated
Final drive: Chain
Starter: Electric
Dimensions
Physical measures
Length: 1953 mm
Width: 740 mm
Height: 1138 mm
Wheel base: 1350 mm
Seat height: 820 mm
Weight
Curb weight: 120 kg

Rokon Motorcycle Trail-Breaker SPECIFICATION

0

Filed Under (Rokon) by admin on 23-11-2010

Model: Rokon Trail-Breaker
Engine and transmission
Displacement: 172.00 ccm (10.50 cubic inches)
Engine type: Single cylinder, four-stroke
Power: 6.60 HP (4.8 kW)) @ 4000 RPM
Fuel system: Carburettor
Ignition: Electronic Magneto
Cooling system: Liquid
Gearbox: 3-speed
Fuel consumption: 0.45 litres/100 km (222.2 km/l or 522.71 mpg)
Greenhouse gases: 10.4 CO2 g/km. (CO2 – Carbon dioxide emission)
Exhaust system: Muffler with US Forestry approved spark arrestor
Chassis, suspension, brakes and wheels
Front tyre dimensions: 5.90-15
Rear tyre dimensions: 5.90-15
Front brakes: Single disc
Rear brakes: Single disc
Physical measures and capacities
Dry weight: 94.3 kg (208.0 pounds)
Power/weight ratio: 0.0700 HP/kg
Overall height: 762 mm (30.0 inches)
Overall length: 2,007 mm (79.0 inches)
Overall width: 787 mm (31.0 inches)
Ground clearance: 381 mm (15.0 inches)
Wheelbase: 1,295 mm (51.0 inches)
Fuel capacity: 10.18 litres (2.69 gallons)

Incoming search terms:

1972 Aermacchi Motorcycle 350 TV Engine and transmission SPECIFICATION

0

Filed Under (Aermacchi) by admin on 14-11-2010

Model: Aermacchi 350 TV
Year: 1972
Category: Classic
Rating: 67.5 out of 100. Show full rating and compare with other bikes
Engine and transmission
Displacement: 344.00 ccm (20.99 cubic inches)
Engine type: Single cylinder, four-stroke
Power: 27.00 HP (19.7 kW)) @ 7200 RPM
Top speed: 140.0 km/h (87.0 mph)
Compression: 9.0:1
Bore x stroke: 74.0 x 80.0 mm (2.9 x 3.1 inches)
Valves per cylinder: 2
Fuel control: OHV
Cooling system: Air
Gearbox: 5-speed
Transmission type,
final drive: Chain
Chassis, suspension, brakes and wheels
Front tyre dimensions: 3.00-19
Rear tyre dimensions: 3.50-18
Front brakes: Expanding brake
Rear brakes: Expanding brake
Physical measures and capacities
Weight incl. oil, gas, etc: 151.0 kg (332.9 pounds)
Fuel capacity: 15.00 litres (3.96 gallons)
Other specifications
Further information
Parts and accessories Check out parts and accessories from our other partners.
Ask questions Join the 72 Aermacchi 350 TV discussion group.
Insurance, loans, tests Check out insurance here. Search the web for dealers, loan costs, tests, customizing, etc

Incoming search terms: