2003 Honda RinconATV Plow Mounting Kit REMOVAL AND INSTALLATION

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Filed Under (Honda) by admin on 11-12-2011

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SEVERE INJURY OR DEATH MAY RESULT IF YOU IGNORE ANY OF THE FOLLOWING. • Read the Plow Operator’s Manual, the Winch Operator’s Manual, and all warning labels before operating. • Operate ATV at a walking speed with the blade installed. Do Not exceed 5mph (8 km/h) even with the blade up. • Plow Cautiously, impact with a hidden or stationary object may cause the ATV to stop suddenly or go out of control. • Do Not operate the ATV on slopes greater than 10° with the plow installed. • Do Not stand or ride on the plow. • Stay clear of moving parts and joints. Keep others away when operating or adjusting plow. • Inspect the plow mechanism, fasteners, cable, and adjustments before
operating. Replace all worn or damaged parts before operating. • Lower the plow to the down position before leaving the ATV unattended

2003 – 2005 Matrix WIND NOISE FROM DOOR GLASS WINDOW RUN REPAIR

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Filed Under (Toyota Manuals) by admin on 28-10-2011

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NOTE: Use the same procedure for the LH side as the RH side. 1. Place the window in the down position. 2. Remove the window run. Completely remove the double-sided tape remaining on the frame. 3. Thoroughly clean the door frame using a white body shop towel and Kent Acrysol. NOTE: Do NOT use red shop towels. These towels contain silicone. 4. Install the door glass window run. A. Position the glass run at the No. 2 and No. 3 corners of the door frame and then attach the middle part of the run. B. Insert the glass run into the window run channels. NOTE: Do NOT apply water or lubricant to the glass run when inserting it into the door. Make sure the glass run fits securely into the holes of the door frame

HARLEY DAVIDSON DIAMOND PLATE PASSENGER FOOTBOARD INSERT KIT REMOVAL AND INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 17-03-2011

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Removing the Old Insert 1. If installed, remove the underside chrome footboard covers. 2. With the passenger footboard in the down position, slightly raise an outside “corner” of the stock rubber insert pad off the footboard with a flat-blade screwdriver. 3. From underneath the footboard, push the pad nipple through the hole with a second flat-blade screwdriver. 4. Carefully slide the first screwdriver under the pad to the other front “corner”. Repeat steps 2 and 3. 5. Pry up the inboard pad corners with the screwdriver and remove the old pad. Installing the New Insert 1. Center the two footboard pivot pins. 2. Moisten the rubber nipples, dowels and pivot pin holes on the new insert pad with soapy water to ease installation. 3. Place the insert pad into the footboard with the two extended rubber nipples over the holes. Firmly grasp the hinge side of the footboard and pad with both hands. Insert the dowels into the footboard. 4. Pull the extended nipple ends through the holes to properly seat them. Cut off the rubber “pull end” on the tip of each nipple. If so equipped, reattach the underside chrome footboard cover. Repeat all procedures for the other side. NOTE Avoid contacting chrome surfaces with abrasive materials (stones, sand, etc.) as damage will result

HARLEY DAVIDSON CRESTED BAR AND SHIELD PASSENGER FOOTBOARD KIT REMOVAL AND INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 07-03-2011

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REMOVAL 1. See Figure 1. Remove existing passenger footpegs and mounting hardware. 2. Remove chrome swingarm pivot covers, if equipped. 3. Do not remove tool boxes, if equipped. INSTALLATION NOTES To prevent damage to chrome surfaces, avoid contact with abrasive materials (stones, sand, etc.). Some paint removal from counterbore holes of footboard brackets may be necessary to ease the installation of the pivot pins. Install Left Footboard Mount and Bracket 1. See Figure 2. Position left footboard mount (1) and insert screw (2) through mount and into footpeg mounting hole. 2. Position semi-circular cutout in mount extending from side of mount around nut of swingarm pivot bolt. Tighten screw (2) to 35-45 ft-lbs (47-61 Nm). 3. Position left footboard bracket (3) on mounting stud so that bolt hole aligns with machined groove in stud. 4. Insert screw (4) through left side in split hub of footboard bracket. Thread into tapped hole (right side) of split hub. Tighten to 10 ft-lbs (13.6 Nm). Install Right Footboard Bracket 1. See Figure 2. Position right footboard bracket (5) onto muffler support bracket. 2. Secure footboard bracket with screw (6). Tighten to 35-45 ft-lbs (47-61 Nm). Install Left and Right Footboards NOTE The footboards are side specific. Install footboards with Bar and Shield logo toward the front. 1. See Figure 2. Place footboard pad (7, 8) on footboard bottom (9, 10) and thread the pivot pins (11, 12). 2. Tighten pivot pins to 60-68 in-lbs (6.8-9.0 Nm). 3. Place spring (13) into retaining hole in footboard bracket (3, 5). Rest Delrin® ball (14) on top of spring. 4. Position footboard bottom (9, 10) onto footboard bracket in the down position while being careful not to unseat the ball. 5. Tighten pivot pins to 12-15 ft-lbs (16.3-20 Nm). 6. Press down on footboard assembly so holes align. 7. Insert mounting pins (15) in footboard bottom (9, 10) into corresponding holes in footboard pad (7, 8).

HARLEY DAVIDSON CHROME PASSENGER FOOTBOARD SUPPORT KIT INSTALLATION INSTRUCTIONS

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Filed Under (Harley Davidson) by admin on 06-02-2011

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Removing Passenger Footpegs 1. Remove and discard the socket screw and lock washer attaching the existing footpeg bracket to the rear swing arm bracket. Proceed to Step 5. Removing Passenger Footboard Supports 1. For standard footboard 50613-91: See the Service Parts illustration. Tilt the footboard to the “up” position. Remove the underside chrome footboard covers if so equipped. From the bottom of the footboard, use a small flat-blade screwdriver to push the rubber beads on the pad up through the holes in the footboard pan. Remove the pad. For swept-wing (FLHRS- and FLHTCSE-style) footboards: With the passenger footboard in the “down” position, carefully raise an outside “corner” of the stock footboard insert off the footboard pan with a suitable flat-bladed tool, taking care to avoid scratching the chrome footboard pan. Continue around the edge of the footboard, using a second flat-bladed tool if necessary to pry up and remove the old insert. 2. Using a brass drift and rubber mallet, tap one pivot pin (6) out of the pivot hole into the center pocket of the footboard pan, remove the pin and set it aside. Repeat for the second pin. 3. Remove the footboard from the support bracket (1). Remove and discard the steel ball (5) and spring (4) from the hole in the bracket. 4. Remove and discard the socket head screw (2) and lock washer (3) attaching the footboard support bracket to the rear swing arm bracket. Proceed to Step 5. Installing the New Footboard Supports NOTE Three holes are available in the rear fork brackets for footboard support mounting. Depending on model and year, the footboards can be installed in any of two or three positions for passenger comfort. A plastic plug, inserted in the upper hole at the factory, can be removed. 5. See the Service Parts illustration. Position a new chrome footboard support (1) against the swing arm bracket at the desired height. The left and right supports are identical. With the locating peg on the footboard support in the next lower hole, fasten the support with a hex socket screw (2) and lockwasher (3) from the kit. Tighten the screw to 15-18 ft-lbs (20-24 Nm). 6. Place the new spring (4) into the retaining hole in the footboard support. Rest the detent ball (5) on top of the spring