Harley Davidson Electra Glides, Ultra Vent (model LV-2,3,4) Installation Manual

0

Filed Under (Harley Davidson) by admin on 07-03-2012

download
Remove the fairing lower from the engine guard using the procedure provided in your Harley-Davidson user/service manual. Do not remove the glove box from the fairing. Vent Placement, Hole Drilling and Cut-Out: Caution: Place cloth or cushion underneath fairing lower to protect it from getting scratched during the following procedures. LV-2,3,4 Installation Copyright 2003-2004 2 3. Working inside the fairing and using the bottom of the glove box as a guide, position a closed vent parallel to and no more than 1/16″ from the rear edge of the fairing. Position the assembly so that the vent side tabs are no more than 1/8″ below the bottom of the glove box. (You want the vent assembly as close as possible to the glove box but with enough room so that the side tabs do not touch the glove box when the vent is closed! ) Mark the back two holes with a pencil then remove the vent and replace it with the cutting template in the exact same location. See photo to the right to assist in judging the cutting template orientation. 4. Lift out the glove box, steady the template with one hand and using an 11/64″ drill bit carefully drill 1 hole near the back edge of the fairing through the bottom corner hole of the cutting template. Install one screw and nut and tighten slightly to stabilize the template’s location. On the other corner (same edge) , drill the second hole. (You cannot drill the remaining holes from inside the fairing because the front edge of the fairing lower is in the way. ) 5. Remove the screw and nut and re-position the cutting template on the outside of the fairing with the three hole side of the template towards the front of the fairing (away from the edge of the fairing) . Install two screws and nuts into the open holes. Drill the remaining two corner holes and install two screws and nuts. Change drill bit size to 1/8″ to drill the final center latch hole. Next skip down to one of the two following procedures to make the vent opening using either A) Dremel tool/RotoZip router or B) coping saw/frameless hacksaw

Honda CBR 954 RR Undertail Kit INSTALLATION

0

Filed Under (Honda) by admin on 04-12-2011

download
Carefully remove the tail section body work. Save all bolts, washers and plastic rivets for re-installation of tail. Disconnect and remove the brake light (with all mounting grommets and washers), license plate and turn signals, key lock (with clip) and move all wiring out of the cutting areas. Remove the two bolts at the rear end of the stock fender (inside glove box) to allow the end to hang down for cutting.
2) Using a “Dremel” tool or cutting disc (this can also be done using a sharp edged knife, but is not recommended), remove the plastic shown in the photos to the above and below. Be sure to take your time cutting, so that you don’t cut away any more plastic than necessary. Honda CBR954RR Undertail Kit (2002-03, Available in: Honda Red, Gloss Black and Gun Metal) 3) *Install license plate brackets to back side of license plate as shown. Now hold license plate in desired location on undertail, carefully mark and drill holes, install using the two (2) sets of allen bolts and lock nuts. 4) Insert undertail left side first, then right side, be carefully not to crack
or scratch undertail. Use your stock plastic screw rivets to hold under- tail in place. Tighten all hardware on tail section, attach seat.
5) Using clips, splice your turn signal wires to the signals in the undertail. On the bike; the orange wire is the the left turn, light blue wire is the right turn and the green wires are the grounds. On the undertail the red wires are the power wires and the black wires are the ground. * After this modification your undertail is not returnable. Paint is not warrantied against paint chips, flaking or scratches from installation or rocks being thrown from tire into the tray. Need Help? If you need additional help with the installation of the undertail, go to www.hotbodiesracing.com and look for the “FAQs” link at the bottom of the home page. Most of your general questions can be answered on those pages. This installation does require a basic mechani- cal aptitude, if in doubt, contact your local motorcycle shop and have a professional mechanic perform the installation, 3 hours is the average installation time

Incoming search terms:

Honda RC51 2000-2005 SBK Undertail Kit INSTALLATION

0

Filed Under (Honda) by admin on 22-11-2011

download
Carefully remove the tail section body work. Save all bolts, washers and plastic rivets for re-installation of tail. Disconnect and remove the brake light (with all mounting grommets and washers), license plate and turn signals, key lock (with clip) and move all wiring out of the cutting areas. Remove the two bolts at the rear end of the stock fender (inside glove box) to allow the end to hang down for cutting Using a “Dremel” tool or cutting disc (this can also be done using a sharp edged knife, but is not recommended), remove the plastic shown in the photos to the above and below. Your subframe may be different but the cutting position is the same on all years. Be sure to take your time cutting, so that you don’t cut away any more plastic than necessary Replace all bodywork with fasteners loosely installed, mount undertail,
notice at bottom of the tray there are 2 holes, mark and remove tray, then drill holes in battery box 6) Inset lock into undertail using stock lock mounting clip, make sure the lock is in the correct position with the lock cable arm to function
properly. Insert undertail left side first, then right side, be carefull not to crack or scratch undertail. Use your stock plastic screw rivets to hold undertail in place. Attach lock cable to lock, check movement, adjust if necessary. Tighten all hardware on tail section, attach seat. * After this modification your undertail is not returnable. Paint is not war-
rantied against paint chips, flaking or scratches from installation or rocks being thrown from tire into the tray.
6) *Install license plate brackets to back side of license plate as shown. Now hold license plate in desired location on undertail, carefully mark and drill holes, install using the two (2) sets of allen bolts and lock nuts

Honda CBR 600 F4i 2004 – 2005 Bestem USA Fiberglass F13 Installation Guide

0

Filed Under (Honda) by admin on 20-11-2011

download
We highly recommend having a professional install this undertail. A dremel tool or nsimilar is what we found the best to cut plastics. Place bike on a rear wheel center stand. Remove passenger seat and hardware which secure stock undertail section Unplug the harness that connects tail light and remove the stock undertail. Position Bestem undertail close to the bike and determine the amount of plastic needs to be cut out. Use a dremel tool to carefully trim off plastics (glove boxes etc). This is the most time consuming part of the installation but your patience will be paid off. 5) Once the new undertail is slide in, determine holes need to be drilled (only on
certain models). Reuse the hardware for the stock undertail to secure the new undertail. 6) The wiring color codes from two round tail lights are Black Wire – Ground, connects to Ground wire. Red Wire – Brake Light, connects to brake light. Blue Wire – Running Light, connect directly to the running light. Orange Wire – Turn Signal, connect them to your L/R turn signal wires We highly suggest you solder the connections and use heat shrink wrap to seal the connections. Test your lights before going out for a ride, also make sure your new undertail is securely installed on the bike. Now it’s time to go out for a spin!

Incoming search terms: