HARLEY DAVIDSON TOURING CHROME PASSENGER FOOTBOARD PAN KIT INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 13-04-2011

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Installation 1. See Service Parts illustration. Remove socket head cap- screw (2) from footboard support (3). Place support on a clean flat surface. 2. From bottom of footboard (1), use a small flat blade screwdriver to push rubber beads on pad (5) up through holes in footboard. Remove pad from footboard. 3. Using a brass drift and rubber mallet, tap two retaining pins (4) toward center of footboard and remove. 4. Remove footboard from support bracket taking care to remove and retain detent ball (6) and spring (7) from footboard support (3). 5. Insert spring (7) and detent spring (6) into footboard support (3). 6. Place new chrome footboard pan in position with footboard support and insert retaining pins using a brass drift and rubber mallet. 7. Moisten rubber beads on pad with soapy water. Place pad into position on footboard. From bottom of footboard, use needle nose pliers to pull rubber beads down through holes in footboard. 8. Engage nubs on inboard corners of pad with holes in foot- board. 9. Install socket head cap screw into footboard support and tighten 120 in-lbs (13.6 Nm). 10. Repeat procedure for other passenger footboard

HARLEY DAVIDSON CHROME PASSENGER FOOTBOARD SUPPORT KIT INSTALLATION INSTRUCTIONS

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Filed Under (Harley Davidson) by admin on 06-02-2011

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Removing Passenger Footpegs 1. Remove and discard the socket screw and lock washer attaching the existing footpeg bracket to the rear swing arm bracket. Proceed to Step 5. Removing Passenger Footboard Supports 1. For standard footboard 50613-91: See the Service Parts illustration. Tilt the footboard to the “up” position. Remove the underside chrome footboard covers if so equipped. From the bottom of the footboard, use a small flat-blade screwdriver to push the rubber beads on the pad up through the holes in the footboard pan. Remove the pad. For swept-wing (FLHRS- and FLHTCSE-style) footboards: With the passenger footboard in the “down” position, carefully raise an outside “corner” of the stock footboard insert off the footboard pan with a suitable flat-bladed tool, taking care to avoid scratching the chrome footboard pan. Continue around the edge of the footboard, using a second flat-bladed tool if necessary to pry up and remove the old insert. 2. Using a brass drift and rubber mallet, tap one pivot pin (6) out of the pivot hole into the center pocket of the footboard pan, remove the pin and set it aside. Repeat for the second pin. 3. Remove the footboard from the support bracket (1). Remove and discard the steel ball (5) and spring (4) from the hole in the bracket. 4. Remove and discard the socket head screw (2) and lock washer (3) attaching the footboard support bracket to the rear swing arm bracket. Proceed to Step 5. Installing the New Footboard Supports NOTE Three holes are available in the rear fork brackets for footboard support mounting. Depending on model and year, the footboards can be installed in any of two or three positions for passenger comfort. A plastic plug, inserted in the upper hole at the factory, can be removed. 5. See the Service Parts illustration. Position a new chrome footboard support (1) against the swing arm bracket at the desired height. The left and right supports are identical. With the locating peg on the footboard support in the next lower hole, fasten the support with a hex socket screw (2) and lockwasher (3) from the kit. Tighten the screw to 15-18 ft-lbs (20-24 Nm). 6. Place the new spring (4) into the retaining hole in the footboard support. Rest the detent ball (5) on top of the spring

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