SUZUKI DR 650SE Oil Filter Guard Installation Instructions

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Filed Under (Suzuki) by admin on 10-11-2010

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1. Before starting make sure you have all the components in the exploded view below. The oil filter guard does not replace the stock oil filter cover but reinforces it with a heavy duty guard. 2. Clean the area around the oil filter housing of any dirt, mud, or grease. 3. Remove the three screws that hold the oil filter cover. 4. Remove the oil filter cover being careful not to loose the cover O-ring and the filter retaining spring. 5. Place the star lock washers over the three screws provided with your new guard. 6. Insert the screws into the mounting holes in the guard. 7. Place the stock oil filter cover over the three screws protruding from the guard. 8. Place the oil filter cover O-ring in the O-ring groove in the stock cover. 9. Place the spring over the boss on the inside of the oil filter cover. 10. Position the entire assembly on the engine and hand tighten the three screws. Be very careful not to loose the O-ring or spring. 11. Check to make sure the O-ring did not get pinched. 12. Tighten the three screws a little at a time with a final torque of 4 ft-lbs (48 in-lb) or 5.5 N-m or 0.55 kg-m. Be careful not to over tighten the screws. Also before inserting screws make sure the threaded holes are free of dirt and grit. Dirt and grit mixed with oil will soon wear away the soft aluminum and cause the threads to fail. DO NOT eliminate the lock washers. The lock washers are there to help prevent the screws from loosening due to engine vibration 13. Getting all the pieces to mount up can be a challenge but with a little practice you should become an expert. If a permanent installation is desired the oil filter cover can be glued to the guard with RTV to aid in installation and give you one less thing to hold together. My best advice is don’t hurry and be thorough. The most costly mistakes are made when you are in a hurry and are not thinking. It might be a good idea just to practice taking the oil filter cover off and putting it back on again so you know how everything fits with the filter, O-rings, and screws. 14. Start the engine and look for leaks or other problems. It is a good idea to inspect your bike before each ride and check your oil level and look for loose bolts or other damage.

Victory Electronic Jet Kit Installation Instructions

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Filed Under (Victory) by admin on 31-10-2010

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INSTALLATION ( at anytime during install or tuning please callus for any and all help, we can’thelpifyoudon’tcall ) 1. Before installing the TFI you must first disconnect the negative lead from the battery. 2. Determinea location for the TFI unit. Suggested locations areas follows: Under the seat, behinda side cover or tail section. 3. The TFIcomeswitha harness with injector connectors that match the factory injector connectors. 4. Locate the factory fuel injectors (see owners manual if you are not sure)*. If the TFIharness does not match your injectors do not proceed and call tech support at 877-764- 3337. 5. Disconnect the factory injector connectors from the fuel injectors and replace with the TFI injector connectors from the TFI unit, basically unhook the factory injector connector and plug the matching TFI connector (female) to the injector and then connect the factory injector connector to the TFI connector that simulates the injector (male). There is no order to hookup the TFI harness to the factory harness just make sure the original factory connector goes toits’original cylinder. It is a good idea to make sure there is a little slack in the harness to prevent engine vibration from damaging/breakingawireon the connectors. 6. Be sure to check the wires are not indirect contact with any sharp edges, exhaust and/or other objects, which could result in long term wear and/or damage. 7. Connect the TFI ground lead to the negative terminal of the battery along with the factory ground lead. 8. With the rubber plug removed from the TFI, turn the motorcycle key switch to the “ON”position. As the bikes electrical system goes through initial startup mode you may see LED’sflashingonthe TFI.

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Aprilia Electronic Jet Kit Installation Instructions

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Filed Under (Aprilia) by admin on 26-10-2010

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1. Before installing the TFI you must first disconnect the negative lead from the battery. 2. Determinea location for the TFI unit. Suggested locations areas follows: Under the seat, behinda side cover or tail section. 3. The TFIcomeswitha harness with injector connectors that match the factory injector connectors. 4. Locate the factory fuel injectors (see owners manual if you are not sure)*. *: Some models are equipped with two sets of injectors (primary and secondary) the unit is designed to interface with the primary injectors. If the TFI harness does not match your injectors do not proceed and call tech support at 877-764-3337. 5. Disconnect the factory injector connectors from the fuel injectors and replace with the TFI injector connectors from the TFI unit, basically unhook the factory injector connector and plug the matching TFI connector (female) to the injector and then connect the factory injector connector to the TFI connector that simulates the injector (male). There is no order to hookup the TFI harness to the factory harness just make sure the original factory connector goes toits’original cylinder. It is a good idea to make sure there is a little slack in the harness to prevent engine vibration from damaging/breakingawireon the connectors. 6. Be sure to check the wires are not indirect contact with any sharp edges, exhaust and/or other objects that could result in long term wearing and/or damage. 7. Connect the TFI ground lead to the negative terminal of the battery along with the factory ground lead.