HARLEY DAVIDSON BLACK ENGINE GUARD KIT REMOVAL AND INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 24-02-2011

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REMOVAL NOTE This Instruction Sheet covers several different Harley-Davidson models and years. Be sure to locate and follow the procedures that apply to the motorcycle receiving the new guard. For Models without Lower Fairings 1. Proceed to For All Models section. For Model FLHTCUI (Ultra Classic Electra Glide) with Factory-Installed Lower Fairings 1. Remove the lower fairings following the instructions in the appropriate Service Manual. 2. When the lower fairings have been removed, proceed to For All Models section. For Models FLHR/I (Road King), FLHT (Electra Glide Standard) or FLHTC/I (Electra Glide Classic) with Harley-Davidson Genuine Motor Accessory Lower Fairings 1. See Figure 1. Remove the two black screws (1) that attach the fairing cap (2) to the lower fairing (5). Remove the cap. Set the parts aside for re-installation. 2. Remove the screw (7), rubber washer (8) and locknut (10) and the clamp (9) that attaches the bottom of the lower fairing to the engine guard and set aside. 3. Remove the two locknuts (3), U-bolt (6) and U-bolt retainer (4). 4. Remove the lower fairing by sliding it out from behind the engine guard. 5. Repeat Steps 1 through 4 for the opposite side. 6. Proceed to For All Models section. For Model FLTR/I (Road Glide) with Harley-Davidson Genuine Motor Accessory Lower Fairings Disconnect negative (-) battery cable first. If positive (+) cable should contact ground with negative (-) cable connected, the resulting sparks can cause a battery explosion, which could result in death or serious injury. (00049a) 1. Disconnect the battery, negative (-) battery cable first, following the instructions in the appropriate Service Manual. 2. Remove the seat following the instructions in the appropriate Service Manual. 3. Remove the cable strap holding the clutch cable to the engine guard. 4. See Figure 2. Remove the TORX screw (8), rubber washer (9) and locknut (11) and the clamp (10) that attaches the bottom of the lower fairing (4) to the engine guard and set aside INSTALLATION 1. Hold the engine guard in position, and loosely fasten the top of the guard with the new hex socket screw and flat washer from the kit. 2. Install the bottom brackets to the motorcycle frame with the two new TORX screws and locknuts. 3. Tighten all three screws to 15-20 ft-lbs (20.3-27.1 Nm) . For Model FLHTCUI (Ultra Classic Electra Glide) with Factory-Installed Lower Fairings 1. Install the lower fairings following the instructions in the appropriate Service Manual. For Models FLHR/I (Road King), FLHT (Electra Glide Standard) or FLHTC/I (Electra Glide Classic) with Harley- Davidson Genuine Motor Accessory Lower Fairings 1. Carefully place one lower fairing in position from behind the engine guard. 2. See Figure 1. Install the lower fairing to the top of the new engine guard with the U-bolt (6) from the back, through the holes at the top of the fairing. Install the retainer (4) in position on the U-bolt and secure to the engine guard with the two locknuts (3). Do not tighten the locknuts at this time. 3. Attach the bottom of the fairing to the engine guard with the clamp (9) removed earlier. Install the clamp around the engine guard in the direction shown, with the tabs toward the rear of the vehicle and the flat side of the clamp against the lower fairing. Insert the screw (7) through the lower fairing, rubber washer (8) and clamp (9). Secure the assembly with the locknut (10). Tighten to 12 ft-lbs (16.3 Nm) .

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HARLEY DAVIDSON FAIRING BRA INSTALLATION INSTRUCTIONS

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Filed Under (Harley Davidson) by admin on 05-02-2011

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This kit is designed for installation on 1996 and later FLHT, FLHTC, FLHTCU AND FLHTCU/I Model Motorcycles. Installation 1. Align each of the sewn-in pockets on the fairing bra with each of the outer edges of the fairing at handlebar level. 2. See Figure 1. Standing in front of the vehicle, remove the three T27 Torx screws (1) with washers securing the windshield along the front of the fairing. NOTE In the following Step, the Chrome Windshield Strip (purchased separately) , will serve as a mounting bracket for the fairing bra 3. Obtain the Chrome Windshield Strip (P/N 59213-96) and screws supplied with strip. While aligning holes in the chrome strip over the bra, install the new screws with washers through the strip and bra, then tighten securely into the windshield. 4. The six straps (three on each side near the bottom) will be captured between the inner and outer fairing. Refer to Figure 1. Remove the four screws (2) from the inner fairing. NOTE: The bottom two screws are below the fairing cap. Save screws for installation. Separate the inner and outer fairings just enough to install the straps into the fairing. Adjust the straps, then reinstall the screws and tighten securely. 5. Remove the Phillips screw located at the bottom of the headlamp trim ring. Save screw for installation 6. See Figure 2. Orient the elastic portion of the bra around the headlamp, however in front of, the retaining ring as shown. 7. Install the bottom elastic strap below the fairing seal under the headlamp. 8. Install the headlamp trim ring using the Phillips screw removed in Step 5.

TRAILER ELECTRICAL ISOLATOR Installation Procedures

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Filed Under (Tips and Review) by admin on 29-01-2011

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Control circuit connections to the motorcycle (normally under the seat or trunk): #1 Brownwireshould be connected to the taillight circuit. #2 Green/Redshouldbe connected to the brake light circuit. #3 LightBlueshould be connected to the left turn signal circuit. #4 Orangeshouldbe connected to the right turn signal circuit. #5 Greenwireshould be connected to frame ground (not to the battery negative post) #6 Yellowwire should be connected to positive 12 volt battery supply. TRAILER ELECTRICAL ISOLATOR WARRANTY -Krissproductsare covered under our standard limited warranty Items returned for inspection must have prior return authorization from the factory. All items must be sent freight prepaid. We are not responsible for any item returned without authorization. Technical assistance is available on the Internet. All items returned for inspection and found to operate properly will be subject to a minimum testing fee. Complete details of our limited warranty maybe found on our internetpages. for defective materials and workmanship. NOTE: Please observe standard good installation procedures by not placing or attaching electrical devices next to plastic decorative outer panels or fairings to prevent damage due to heat. Electricity can produce high temperatures in the event of short circuits. KRISS INDUSTRIESINC. wwwkriss.com . Techinical Support Warranty Assistance Product Information Contact Information KRISS MOTORCYCLE PRODUCTS Installation Procedures Use a test light to identify the correct circuits. If you do not have the proper tools or knowledge to identify the proper wiring we suggest that you seek professional assistance locally. Please note that we are notable to provide telephone or email installation and/or electrical training

Aermacchi IHRO1 Machine Specifications

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Filed Under (Aermacchi) by admin on 13-11-2010

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1. IHRO 1 caters for single cylinder thoroughbred Grand Prix racing motorcycles constructed during the period 1945-1972 inclusive, for the specific purpose of participation in Grand Prix competition during that era. Maximum capacity for any machine is 500cc, and wherever possible it is intended to run three classes, for machines up to 250cc, 350cc and 500cc. 2. Motorcycles must be presented in original, period condition, with no external updating. Period appearance seats, fuel tanks and fairings (if fitted) must be used. No external changes may be made to the appearance of any machine unless it can be proved that such a change was made in the period. Modern safety fixtures required by some federations and modifications mentioned in this document are not covered by this ruling. 3. No disc brakes are allowed. Drum brakes only may be used. 4. No alloy/magnesium wheels are allowed. Wire wheels only may be used. 5. All machines must have twin shock rear suspension: No monoshocks except Vincent Grey Flash. Suspension units must resemble period components, i.e. no external gas reservoirs etc. 6. All frames and swinging arms must conform exactly to period appearance; no box section swinging arms allowed unless fitted by the manufacturer to that machine in the period. 7. The maximum permitted rim width on either wheel is WM3. 8. No slick tyres, hand cut slicks or modern racing tyres designated by the manufacturer as being exclusively for wet weather use are permitted. Only the following rear tyres may be fitted. Any 19″ tyre. The following 18″ tyres, Dunlop 3.50×18, 3.50/3.25×18 KR124 and KR124A, Avon AM22 110/80×18 Rear Fitment and Avon AM18 120×18 9. Choice of carburettor is free, provided that this is of a period type cylindrical slide model, albeit of a later manufacture. Flat slide instruments are not permitted with the exception of Gardner carburettors. Fuel injection is not permitted except if it can be proved that particular motorcycle ran between 1945-72 with the same type of injection system fitted. A Wal Philips injector is classified under this heading. 10. The type of fuel used must conform to the ACU and FIM’s current fuel regulations for 100LL Avgas at 102 MON. See full specifications below. All machines must finish a race with a minimum of 2 litres of fuel in the tank to allow a sample to be taken for analysis. 11. The use of belt primary drives is encouraged.

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