HARLEY DAVIDSON LEATHER FUEL TANK PANEL INSTALLATION INSTRUCTIONS

0

Filed Under (Harley Davidson) by admin on 07-02-2011

download
INSTALLATION Softail Models NOTE Generic leather tank panel shown for illustration purposes. 1. Refer to Owner’s manual for removal of seat. 2 3 1 is00927 1. Instrument panel 2. Nut 3. Masking tape Figure 1. Leather Fuel Tank Panel Installed 2. See Figure 1. Remove nut (2) securing instrument panel (1). Gently lift instrument panel up and turn it so stock fuel tank panel front end is uncovered. 3. Place a shop towel under instrument panel and set instrument panel on fuel tank. 4. See Figure 2. Remove lower mounting screw and washer (1) and retain for reinstallation. 5. Lay leather tank panel on tank in desired position. 6. Install screw and washer saved in Step 4 into hole on tank panel. Tighten screw finger tight. 1 is02467 1. Save screw and nut for reinstallation Figure 2. Softail Tank Panel Installs With Original Screw And Nut 7. See Figure 1. Install instrument panel (1) and tighten nut (2) to 8 ft-lb (11 Nm) . 8. Tighten lower mounting screw. After installing seat, pull upward on seat to be sure it is locked in position. While riding, a loose seat can shift causing loss of control, which could result in death or serious injury. (00070b) 9. Install seat on the motorcycle by inserting the tab at front of seat into slot at the rear of fuel tank. Secure seat to fender with screw. INSTALLATION FXDWG and FXDC NOTE Generic leather tank panel shown for illustration purposes. 1. Refer to Owner’s manual for removal of seat. 2. 1993-2003 Models: Figure 1. Remove nut (2) securing instrument panel (1). Gently lift instrument panel up and turn it so stock fuel tank panel front end is uncovered. 2004 and later Models: See Figure 4.

Incoming search terms:

HARLEY DAVIDSON BADLANDER XL CUSTOM SEAT INSTALLATION INSTRUCTIONS

0

Filed Under (Harley Davidson) by admin on 03-02-2011

download
Removal of Stock Seat 1. Remove screw (8) to detach rear seat mounting bracket from fender. 2. Slide seat rearward to unhook front of seat from frame, then remove seat. 3. If equipped with a grab strap, remove hardware that holds it in place and remove strap. Installation of Kit Seat For 1996 and earlier models: Make certain you select the correct kit screw in step 1. Attempting to install a coarse threaded screw in a fine threaded hole, or vice versa, will damage threads. 1. Secure grab strap (2) to fender using washer (7) and appropriate screw (6) below: On 1995 and earlier models use 1/4-28 (fine) screw. On 1996 – 2003 models use 1/4-20 (coarse) screw. 2. Slide seat into position until front of seat engages frame, then secure bracket to fender with screw (8) using guide washer (3) between bracket and fender with the small washer diameter facing upwards. The guide washer will center the screw in the bracket hole and serve as a washer to protect the fender. NOTE For 1997 883 models, a retention nut and washer must be installed into the fender hole, covered with a plastic cap, where the rear seat bracket will be attached. A cable strap is included to aid in this installation. For 1997 – 2003 models: 1. Install grab strap (see step 1 for 1996 and earlier models). 2. Remove plastic cap from hole in fender where the rear seat bracket will be attached. 3. Place retention nut (5) over cable strap (9) so wide end of nut rests on eye of cable strap. Thread cable strap up under fender and through fender hole. Pull up on cable strap to hold nut snug against underside of fender. 4. With rib on retention nut seated into notch in fender hole, slide retention washer (4) into place from the rear. This will lock the retention nut in place. 5. Slide seat into position untilang=en

HARLEY DAVIDSON VENTED FAIRING LOWERS KIT INSTALLATION INSTRUCTIONS

0

Filed Under (Harley Davidson) by admin on 03-02-2011

download
INSTALLATION 1. See Figure 1. From the kit, obtain the left side fairing lower (1), left side fairing lower cap (2), two flange locking nuts (3) and two stud clips (4). Place fairing lower cap in front of the left side engine guard and left side fairing lower behind engine fairing guard. With both pieces in place around engine guard, install the two flange locking nuts onto the studs clips and hand tighten. Repeat procedure for right side fairing lower. 2. Secure bottom of fairing lower to lower engine guard with round clamp (5) from hardware kit. Position clamp around engine guard with tabs toward rear of vehicle and flat side of clamp against fairing lower and with the rubber washer (6) between clamp and engine guard. Place Torx pan screw (7) through fairing lower, rubber washer and clamp. Secure assembly with flanged locknut (8). Repeat for right side fairing lower. Tighten to 144 in-lbs (16.3 Nm). 3. Tighten all left and right side upper flange locking nuts (3) to 72 in-lbs (8.1 Nm). 4. Install left side door assembly glovebox (9) to fairing lower using the attachment cord (10). Insert glovebox door into fairing lower. Repeat for right side fairing lower. NOTE Do not press reflector firmly into place until you have it positioned in desired location. The adhesive is very strong and once it comes in contact with a surface, it will be difficult to remove without damaging the reflector. 5. Peel adhesive strip off back of reflector from kit. Position reflector on side of front fender above chrome side trim strip and approximately 4 inches rearward from front of fender. Press reflector securely into place. Repeat for opposite side reflector

Incoming search terms:

HARLEY DAVIDSON FXR BADLANDER CUSTOM SEAT INSTALLATION INSTRUCTIONS

0

Filed Under (Harley Davidson) by admin on 01-02-2011

download
This kit is designed for installation on 1982 and later FXR model vehicles.installation 1 CAUTION When performing the following procedures, be cautious not to scratch painted surfaces (fender, tank, etc.) with metal tabs on seat. 1. Remove existing seat from motorcycle. Discard rear mounting hardware (screw, lockwasher and nylon washer). 2. Remove grab strap from vehicle and discard. 3. Locate seat bracket from kit. Remove two mounting screws securing rear portion of tank to motorcycle frame. Discard screw, but save washers. 4. Install seat bracket from kit onto motorcycle at tank mounting tab location, using two hex cap screws from kit and washers removed in Step 3. 5. See Figure 1. Locate grab strap (1) from kit. Bring the two ends of grab strap (1) around the top and outside of frame (2) so that end of grab strap can be joined under seat. 6. See Figure 1. Line up two holes on one end of grab strap with two hole in opposite end of grab strap. Place one metal washer (3) from kit over end of flange screw (4) from kit. Insert screw (4) through one set of holes in grab strap (1). Place one remaining metal washer (3) over end of flange screw (4). Tighten assembly together using locknut (5) from kit. 7. Locate battery mounting tab (6) on motorcycle. Loosen locknut (7) and back out hex head screw (8) from frame until remaining joined holes in grab strap (1) can be slipped into position over end of screw (8). Re-tighten screw (8) and locknut (7). 8. Carefully slip seat into position (without scratching tank or fender) under grab strap and engage mounting tab on front of seat with mounting bracket installed at tank mounting tab. 9. Secure rear of seat using truss head screw with lockwasher and guide washer (placed between seat bracket and fender) from kit. The guide washer will center the screw in the seat bracket hole and serve as a washer to protect the fender

Incoming search terms:

HARLEY DAVIDSON FENDER POUCH Installation Instructions

0

Filed Under (Harley Davidson) by admin on 29-01-2011

download
This kit is designed to fit 1986 and later Softail, 1991 and later Dyna, and 1986 and later XL model motorcycles, except models with luggage racks or Bobtail style fenders1. Remove license plate and bracket from fender. Save all hardware for reinstallation. 2. Remove license plate from license plate bracket. Save all hardware for reinstallation. 3. See Figure 1. Slip nylon “slip” (1) on fender pouch (2) over license plate bracket post (3). 4. Remove adhesive backing and place anti-abrasion tape (4) onto the fender where the pouch will make contact with the fender. Press firmly into place. The anti- abrasion tape, H-D Part Number 64269-04 is a serviceable item and can be purchased from your Harley-Davidson dealer. NOTE Failure to use anti-abrasion tape may result in scratches to the fender. 5. Reinstall license plate on license plate bracket. 6. Reinstall license plate bracket, with fender pouch nylon mount tab in between license plate bracket and fender, as shown

HONDA VTX1300 FRONT FENDER BUMPER INSTALLATION INSTRUCTIONS

0

Filed Under (Honda) by admin on 25-12-2010

download
1. Carefully slide the bumper up into position (it will be necessary to flex the bumper inward to get the brackets over the fender mounting bolts. 2. Remove the 2 front bolts and replace them with the longer bolts supplied and next replace the 2 rear bolts. Tighten all 4 securely. 3. Install the 4 nuts supplied, before tightening peel the backing from the clear bumper supplied and stick it to the fender behind the center of the lower chrome front bumper rail, center the bumper left to right while keeping it down against the rubber bumper on the fender and tighten the 4 nuts securely.

HONDA VTX 1300 FRONT FENDER BUMPER INSTALLATION INSTRUCTIONS

0

Filed Under (Honda) by admin on 23-12-2010

download
1. Carefully slide the bumper up into position (it will be necessary to flex the bumper inward to get the brackets over the fender mounting bolts. 2. Remove the 2 front bolts and replace them with the longer bolts supplied and next replace the 2 rear bolts. Tighten all 4 securely. 3. Install the 4 nuts supplied, before tightening peel the backing from the clear bumper supplied and stick it to the fender behind the center of the lower chrome front bumper rail, center the bumper left to right while keeping it down against the rubber bumper on the fender and tighten the 4 nuts securely.

Victory Lowering Kit INSTALLATION INSTRUCTIONS

0

Filed Under (Victory) by admin on 04-12-2010

download
This kit was designed for use with stock length shocks ONLY! We do not recommend using shorter than stock length shocks with this kit. We highly recommend that your dealer install this kit. If you do not have access to a stand capable of securely supporting/lifting the motorcycle as well as tools capable of removing/replacing the suspension links, please allow your dealer to assist you. INSTALLATION INSTRUCTIONS 1. Support motorcycle securely so that rear wheel is off the ground. 2. Remove #19, #21, #22, & #23. Refer to Fig.1 Secure & support the swing arm before removal of these parts. 3. Re-install #19, #21, & #22 using our kit in place of #23. 4. Torque fasteners to 35 ft. lbs. 5. Check for proper clearance at fender & belt guard. Please note that excessive load or other riding/road conditions could cause the bike to bottom out and potentially cause the tire to come into contact with the rear wiring harness. Adjust the pre-load of the shock per the owner’s manual or relocate the wiring harness as necessary

Suzuki B-King GSX1300 BK Suspension Removal and Installation

0

Filed Under (Suzuki) by admin on 01-12-2010

download
Front Fork Removal and Installation B823H12206002 NOTE The right and left front forks are installed symmetrically and therefore the removal procedure for one side is the same as that for the other side. Removal 1) Remove the front wheel assembly. Refer to “Front Wheel Assembly Removal and Installation in Section 2D (Page 2D-4)”. CAUTION ! •Make sure that the motorcycle is supported securely. •Do not operate the front brake lever with the front wheel removed. 2) Disconnect the brake hose clamp (1) from the front fender. 3) Disconnect the brake hose (2) from the brake hose clamp. 4) Remove the front fender by removing the bolts (3) , left and right. 5) Remove the reflex reflector for E-03, 24, 28, 33. 6) After removing of the headlight cover upper screws (4), move the headlight assembly forward. 7) Loose the front fork upper clamp bolt (5). NOTE •Slightly loosen the front fork cap bolt (6) to facilitate later disassembly. •Be sure to adjust the rebound damping force adjuster (7) to the softest position before removing the front fork. 8) Loosen the front fork lower clamp bolts (8) and remove the front fork. NOTE Hold the front fork by the hand to prevent sliding out of the steering stem. Installation 1) Set the front fork to the front fork lower bracket temporarily by tightening the lower clamp bolts (1) . 2) Tighten the front fork cap bolt (2) to the specified torque. Tightening torque Front fork cap bolt (a): 23 N·m (2.3 kgf-m, 16.5 lb-ft) 3) Loosen the lower clamp bolts. 4) Set the front fork with the upper surface “T” of the outer tube positioned 3.0 mm (0.12 in) “a” from the upper surface of the steering stem upper bracket. 5) Tighten the front fork lower clamp bolts (1). Tightening torque Front fork lower clamp bolt (b): 23 N·m (2.3 kgf- m, 16.5 lb-ft) 6) Tighten the front fork upper clamp bolt (3). Tightening torque Front fork upper clamp bolt (c): 23 N·m (2.3 kgf- m, 16.5 lb-ft

YAMAHA ROAD STAR WARRIOR OIL COOLER KIT INSTALLATION MANUAL

0

Filed Under (Yamaha) by admin on 09-11-2010

download
INSTALLATION: 1. See FIG. F: Apply a thin film of oil to O-RING (#9) on OIL COOLER MOUNT ADAPTER (#2). Install the OIL COOLER MOUNT ADAPTER with OIL COOLER SUMP STUD (#6). Note that o-ring on adapter is mounted against oil filter sump. TIP: Only tighten “finger tight” at this point so adapter can move as needed to adjust oil lines. 2. See FIG. G: Install OIL LINES (#3 & #4) to OIL COOLER and OIL COOLER MOUNT ADAPTER as shown. Do not tighten fittings yet. NOTE: The shorter 9-3/4″ OIL LINE will be on the TOP fitting on the ADAPTER. 3. See FIG. H :Install OIL COOLER to frame with the BILLET OIL COOLER CLAMP (#7). Adjust OIL COOLER to desired position and tighten the three 10-24 X 1/2 SOCKET HEAD SCREWS (#8) securely. Rotate the OIL COOLER MOUNT ADAPTER as necessary to align the Oil Lines properly. WARNING: Make sure OIL COOLER is moved outward far enough so that it does not contact the Front Fender when the fender goes through its full range of motion! 5. See FIG. I & J: Tighten the AN fittings on the OIL COOLER MOUNT ADAPTER as shown with an 11/16″ open end wrench. Tighten the AN fittings on the OIL COOLER with an 11/16″ open end wrench. TIP: To prevent the OIL COOLER from turning when the fittings are tightened, place a thin screw driver or long allen wrench between the fittings as shown. NOTE: DO NOT USE ANY SEALANT ON AN FITTINGS! 6. See FIG. K : Tighten OIL COOLER SUMP STUD (#6). Re-install oil filter. Start the engine and check for leaks. Check oil level and top-off as necessary. MAINTENANCE:

Incoming search terms: