HARLEY DAVIDSON FLSTC, FLSTF, FLSTS BLACK ENGINE GUARD INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 11-03-2011

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The front and/or rear guard(s) can provide limited leg and cosmetic vehicle protection under unique circumstances. (Fall over while stopped, very slow speed slide.) It is not made or intended to provide protection from bodily injury in a collision with another vehicle or any other object. (00022a) Kit Contents See Figure 4 and Table 1. INSTALLATION 1. See Figure 1. Note mounting locations for engine guard. 2. See Figure 2. Hold Engine Guard (1) in place. Attach top center mounting flange of engine guard to cross brace located between front downtubes just below the steering head with panhead screw (4), 5/16 inch washer (3) and 5/16 inch hex nut (2) as shown. Tighten finger tight. is04094 Figure 1. Installed Engine Guard 3. See Figure 3. On left side of the bike, attach the engine mounting guard (1) in the indicated location with a button- head screw (4), 3/8 inch washer (3) and 3/8-16 nylon locknut (2). Tighten finger tight. 4. Repeat installation on right side of the bike, attach the mounting guard in the indicated location. Tighten to 33 ft- lbs (44 N-m). 5. Tighten engine guard left side mounting hardware to 33 ft-lbs (44 N-m). Tighten engine guard top mounting hardware to 19 ft-lbs (25 N-m).

HARLEY DAVIDSON FRONT DETONATOR WHEELS INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 10-03-2011

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INSTALLATION 1. Remove existing front wheel assembly. Save axle, axle nut, brake disc and wheel spacers for kit installation. Discard moon-style hub cap on FLSTC and FLSTN models. Discard left side spacer on FXSTS models and tapered spacer on FXSTD models. Refer to FRONT WHEEL in Service Manual. Do not re-use brake disc screws. Re-using disc screws can result in torque loss and damage to rotor and/or brake assembly. (00319b) 2. See Figure 1. Install valve stem assembly (D) on wheel. Refer to TIRES in Service Manual. 3. Assemble wheel installation kit components and brake disc(s) to wheel, using the appropriate service parts table. Refer to FRONT WHEEL in Service Manual. NOTE Install primary bearing first using the applicable Service Manual and WHEEL BEARING REMOVER/INSTALLER. Kit 44550-07: The left side of the wheel has a groove machined in the hub to identify it as the disc side for installation, as well as the primary bearing side. The wheel should be installed so that the valve stem is on the right side of the motorcycle. Kits 44660-07 and 44661-07: The wheel should be installed so that the hub markings are on the left side of the motorcycle. An arrow engraved into the rim of 44661-07 indicates the direction of rotation. A groove is machined in the left-side hub face to indicate the primary bearing side. • Dual-disc models: Install the brake discs according to the Service Manual procedures. The Chrome hub cap (2) is not used. • Single-disc models: Install the brake disc according to the Service Manual procedures. Install the chrome hub cap (2) on the side opposite the brake disc. Kit 44660-07: The gross axle weight rating is unaffected by the installation of this wheel on a vehicle originally equipped with 21-inch wheels. Kit 44661-07: The gross axle weight rating is unaffected by the installation of this wheel on a vehicle originally equipped with 19-inch wheels. Kit 44552-08: The left side of the wheel has a groove machined in the hub to identify it as the left side for installation, as well as the primary bearing side. The wheel should be installed so that the valve stem is on the right side of the motorcycle. Kit 44556-07: The right side of the wheel has a groove machined in the hub to identify it as the right side for installa

HARLEY DAVIDSON FRONT DISC WHEELS INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 18-02-2011

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INSTALLATION 1. Remove existing front wheel assembly. Save axle, axle nut, brake disc, and wheel spacers for kit installation. Refer to FRONT WHEEL in Service Manual. For FLSTC and FLSTN Models: Discard moon-style hub cap. 2. See Figure 1. Install valve stem assembly (D) on wheel. Refer to TIRES in Service Manual. Do not re-use brake disc screws. Re-using disc screws can result in torque loss and damage to rotor and/or brake assembly. (00319b) NOTES Install the primary bearing first using appropriate Service Manual and WHEEL BEARING REMOVER/INSTALLER. The side opposite the valve stem is the primary bearing side. The front wheel should be installed so that the valve stem is on the right side of the motorcycle. 3. Assemble wheel installation kit components and brake disc(s) to wheel, using the appropriate the service parts table. Refer to FRONT WHEEL in Service Manual. 4. FLSTC and FLSTN models: Install wheel kit and right hand wheel spacer provided in kit installation. All other models: Install wheel spacers previously removed. 5. Install front wheel (1), stock axle, and stock axle nut. Refer to FRONT WHEEL in Service Manual. MAINTENANCE AND CLEANING Chrome parts must be maintained regularly to ensure that they keep their original shine and luster. 1. Clean heavily-soiled wheel surfaces using Harley-Davidson Wheel and Tire Cleaner, applied with Harley Wheel and Spoke Brush. 2. Thoroughly clean chrome with a good quality chrome cleaner, such as Harley Bright Chrome Cleaner. 3. After cleaning and polishing, seal the finish with a good quality sealer, such as Harley Glaze Polish and Sealant

HARLEY DAVIDSON FRONT THUNDERSTAR WHEELS INSTALLATION

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Filed Under (Harley Davidson) by admin on 08-11-2010

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Remove existing front wheel assembly. Save axle, axle nut, brake disc, and wheel spacers for kit installation. Refer to FRONT WHEEL in service manual. For FLSTC and FLSTN Models: Discard moon-style hub cap. -J04065 1 of 8 For FXSTD Models: Discard the tapered r ight side wheel spacer. Do not re-use brake disc/rotor screws. Re-using these screws can result in torque loss and damage to brake components. (00319c) NOTE • For Kits 43573-08, 43575-08, 43703-08, 43978-07, 43771- 07, 43609-07, 44323-07, 44282-07, 44322-07, 43975-07, 43602-07 and 43773-07 install short valve stem (43157- 83A) included in the installation kit. • For Kits 40943-09, 40966-09 and 40996-09 install long valve stem (43206-01) included in the installation kit. 2. See Figure 2. Install valve stem assembly (L, M or N) on wheel. Refer to TIRES in service manual. 3. Assemble wheel installation kit components and brake disc(s) to wheel, using the appropriate service parts table. Refer to FRONT WHEEL in Service Manual. NOTES Install the primary bearing first using appropriate service manual and WHEEL BEARING REMOVER/INSTALLER. For Kits 43573-08, 43575-08, 43703-08, 43978-07, 43771-07, 43609-07, 40943-09, 40966-09 and 40996-09: • The left side of the wheel has a machined groove (item 5, Figure 2) in the hub face and/or DOT markings to identify it as the brake disc and primary bearing side. • Install the wheel so that the valve stem is on the right side of the motorcycle. For Kits 44323-07, 44322-07 and 44282-07: • Install the wheel so that the hub markings are on the left side of the motorcycle. The left side of the wheel has a machined groove (item 5, Figure 2) in the hub face and hub markings to identify it as the primary bearing side. • These kits include one or two hub plates (43985-00) to install between the brake disc and the wheel and a chrome hub cap (43986-00) to install on the wheel opposite the brake disc side. Hub covers must be installed to prevent water intrusion, which could cause an imbalance condition. Dual brake disc models: Install one stainless steel hub plate (3) between each brake disc and wheel hub. Discard chrome hub cap (2). Install brake discs according to service manual procedures. Single brake disc models: Install one stainless steel hub plate (3) between the brake disc and wheel hub. Install the brake disc according to service manual procedures. Install the chrome hub cap (2) on the side opposite the brake disc. Discard extra stainless steel hub plate (3). • The gross axle weight ratings is unaffected by the installation of this wheel on a vehicle equipped with a 21-inch wheel. For Kits 43975-07, 43773-07, and 43602-07: • The wheel has a machined groove (item 5, Figure 2) in the hub face to identify the right side. • For 2007 and later FX Softail Models and 2008 and later FXDWG: The left side of the wheel is the primary bearing side. For all other models the right side of the wheel is the primary bearing side. • For Kit 43602-07: An arrow is engraved into the right side hub to indicate the direction of rotation. • For Kits 43975-07 and 43773-07: An arrow is cast between the spokes on the right side to indicate the direction of rotation. • These kits include one or two hub plates (43985-00) to install between the brake disc and the wheel and a chrome hub cap (43986-00) to install on the wheel opposite the brake-disc side. Hub covers must be installed to prevent water intrusion, which could cause an imbalance condition. Dual brake disc models: Install one stainless steel hub plate (3) between each brake disc and wheel hub. Discard chrome hub cap (2). Install brake discs according to service manual procedures. Single brake disc models: Install one stainless steel hub plate (3) between the brake disc and wheel hub. Install the brake disc according to service manual procedures. Install the chrome hub cap (2) on the side opposite the brake disc. Discard extra stainless steel hub plate (3). 4. Install wheel assembly parts from the appropriate Service Parts table for this fitment and stock brake disc. Discard parts from the installation kit that are not required. Refer to FRONT WHEEL in Service Manual. 5. For FLSTC and FLSTN Models: Install wheel kit and right side wheel spacer provided in installation kit. For FXSTD Models: Install wheel kit, stock left wheel spacer and right side wheel spacer from installation kit in place of the tapered right side wheel spacer discarded in Step 1. Refer to FRONT WHEEL in service manual. For FXSTS Models: Install the left side wheel spacer provided in the kit between the stock left wheel spacer and the left fork. All other models: Install wheel spacers previously removed. 6. Install front wheel (1), stock axle and stock axle nut. Refer to FRONT WHEEL in service manual

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