2004 Kawasaki ZX12R Power Commander Installation Instructions

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Filed Under (Kawasaki) by admin on 25-10-2010

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1. Remove the main seat and the passenger seat 2 Prop the front of the fuel tank up. 3 Place the Power Commander in the tail section and route the wiring harness on the inside of the tail section towards the front of the bike. 4 Locate the 16 pin grey connector underneath the fuel tank (Fig. A). Unplug this connector. 5 Plug the black connectors from the PCIII in-line of the stock grey connectors (Fig. B). 6. Locate the 2 pin white connector underneath the fuel tank towards the rear of the bike (Fig. C). Unplug this connector 7. Plug the red connectors from the PCIIIin-line of the stock white connectors (Fig. D). 8. Connect the ground wire off of the PCIII to the negative side of the battery (Fig. E). 9. Install the PCIII in the tail section of the bike. You can use the supplied velcro to attach the unit to the inside of the tool tray if desired. 10 Bolt the fuel tank back into place and all removed body- work.

2008-2009 Kawasaki Concours Bar Adapters Installation Instructions

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Filed Under (Kawasaki) by admin on 25-10-2010

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1.) Three minor alterations need to be made before the stock bars can be unbolted from the top triple clamp. These alterations will provide the necessary slack in the clutch hydraulic line, front brake hydraulic line and the two large wire looms running up to the left and right handlebar control housings. a.) Unbolt the metal wire guide that holds the clutch hydraulic line in place on the left side of the steering head. Flip the guide end for end keeping the offset to the outside (left) and place the clutch hydraulic line into the offset. Reinstall the two 6mm bolts (10mm heads) and torque to 7 ft. lbs. Make sure the clutch hydraulic line sits on top of the upper fairing mount bolt. See photo # 1. b.) Locate the left and right wire loom plastic guides mounted to the lower triple clamp. See photo # 2 (left side shown). Pull up on the wire loom with one hand while you feed the loom through the plastic guide with your other hand. About ½” extra slack should be fine. If the plastic guide pops open, simply re-gather the looms together and snap the guide back together. Some adjustment may be necessary after install. c.) CAUTION: Cover the fuel tank and the upper fairing sides with a towel / rag, etc. Carefully loosen the front brake banjo bolt located at the bottom of the front brake master cylinder just enough to rotate the line forward (roughly ½”). See photo # 3. This banjo bolt will loosen with a sudden snap and may move (loosen) more than you need. Keep your hands away from the brake lever as this may force brake fluid out around the banjo fitting. Move your hydraulic line as shown in photo # 3 and re-tighten the banjo bolt to 16 ft. lbs.

2000-2001 Kawasaki ZX-12R Power Commander Installation Instructions

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Filed Under (Kawasaki) by admin on 25-10-2010

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1) Remove the passenger seat or solo seat cover section. 2) Remove the main seat. 3) Remove the fuel tank shell and prop the front of the fuel tank up. 4) Disconnect the fuel injector connector shown in Fig. A. This connector is located on the backside of the frame towards the bottom of the fuel tank. There are two connectors side by side, disconnect the one on the left. 5) Plug the connectors from the Power Commander in line of these connectors. (Fig. B) 6) Disconnect the rear brake light connector. (Fig. C) Plug the connectors from the Power Commander in line of these connectors. (Fig. D). 7) Connect the ground wire from the Power Commander to the negative side of the battery (Fig. E). 8) Mount the Power Commander in the rear trunk area using the supplied velcro strips. 9) Reinstall the fuel tank and its shell. 10) Reinstall main seat and passenger seat/solo cover

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