HARLEY DAVIDSON FXD HANDLEBAR RISERS INSTALLATION INSTRUCTIONS

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Filed Under (Harley Davidson) by admin on 29-12-2010

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Place a blanket folded several times over the fuel tank to help prevent any damage during the installation of the risers. Using a æ” socket loosen the two riser mounting bolts located on the bottom side of the upper steering head. Using a º” hex key wrench loosen the four handlebar top clamp bolts. 2. It will help having a second person to hold the handlebars while you change the risers. Remove the four bolts from the top clamp and then remove the clamp. Pull the handlebars up off the risers, pull them back and rest them on top of the blanket. 3. Remove the bolt from the bottom of one of the risers and remove the riser while keeping the bolt in place. Place one of the supplied Ω” washers onto the protruding bolt, and then the new riser (Note; There are LEFT & RIGHT risers.) and mount the bolt finger tight. (Take care not to scratch the top surface of the upper steering head while installing the new risers.) 4. Place the handlebars back up onto the new risers. Install the top clamp using the supplied four black 5/16-18 X 1 º” bolts. Set the height of the handlebars to the desired position; tighten the clamp bolts evenly making sure the gap between the clamps & risers are the same. (15-18 ft. lbs.) Tighten the two riser mounting bolts securely. (20-25 ft. lbs.). 5. Turn the handlebars all the way to the left and then right checking for any pulling or binding of the wires, hoses or cables. Also check that the throttle returns freely on its own

HARLEY DAVIDSON FXD (DYNA) PASSENGER FLOOR BOARDS AND RELOCATION ARMS INSTALLATION INSTRUCTIONS

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Filed Under (Harley Davidson) by admin on 21-12-2010

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1. Beginning on the RIGHT side, use a 9/16″ wrench to remove the bolt from the back of the passenger peg mount. Remove entire peg assembly. 2. Remove the new floorboards and mounts from their packaging. Notice the Left and Right markings on the backside of the floorboard mounting plates. 3. Install the supplied Right floorboard support (the longer one) with the round mounting face for the floorboard towards the upper-right using the supplied 7/16 x 1 º” long bolt. Apply blue Loctite to the threads. Insert the bolt from the backside where the original peg was mounted. Use a 5/8″ wrench & tighten securely. Note: If also installing with optional Relocation Arms (#FXD005-5) skip step 4 and go onto step 5. 4. Installation of Right Floorboard only. There are two sets of alignment holes on the floorboard support. Insert two of the four dowel-pins into the dowel pinholes at six and twelve o’clock. Place the right floorboard onto the mount and dowel pins so that it is parallel (horizontal) to the ground. Insert the supplied 5/16 X 1″ socket head cap screw through the floorboard mount & thread into the floorboard support. Use a º” hex key wrench & tighten securely. 5. Remove Right Floorboard – Installation of Right Floorboard with Relocation Arm. There are two sets of alignment holes on the floorboard support. Insert two of the four dowel pins into the dowel holes 180 degrees apart. Notice the L & R markings on the backside of the relocation arms. Install the Right relocation arm so marking (R) is facing inward and the threaded hole is facing toward the front of the motorcycle. There are two sets of alignment holes on the relocation arms. Place the arm onto the mount (Match dowel pin holes) in desired upper or lower position. Insert the supplied 5/16 X 1″ socket head cap screw through the relocation arm & thread into the floorboard support. Use a º” hex key wrench & tighten securely