Harley Davidson Road King Lightbar installation manual

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Filed Under (Harley Davidson) by admin on 06-03-2012

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This product is designed to mount in the lowest, visible section of the motorcycle windshield. 1. Install the 3 housing edge seals (1 long seal and 2 short seals) onto the lightbar as shown (Fig. 1). Make sure that the seal is oriented so that the lip curls inward (Fig 2). 2. Remove the 3 screws shown from the upper section of the windscreen (Fig. 3.). CAUTION! DO NOT LOOK DIRECTLY AT THESE LED’SWHILE THEY ARE ON. MOMENTARY BLINDNESS AND/OR EYE DAMAGE COULD RESULT! IMPORTANT WARNING! WARNING! All customer supplied W ires that connect to the positive terminal of the battery must be sized to supply at least 125% of the maximum operating current and FUSED at the battery to carry that load. DO NOT USE CIRCUIT BREAKERS WITH THIS PRODUCT! Fig. 1 Fig. 4 Fig. 3 Fig. 2 3. Position the lightbar into its mounting position behind the windscreen. When properly positioned, the holes in the lightbar mounting tabs will be aligned with the vacant holes through the windscreen. 4. Using the mounting hardware included with the lightbar, secure the lightbar to the windscreen assembly. 5. Route the wires to their respective destinations (Fig. 4). It is left to the installation technician’s discretion to select a path for these wires that will both protect them from possible damage and not interfere with the operation of any other vehicle components or equipment

HARLEY DAVIDSON ROAD KING CLASSIC FRONT FENDER SKIRT INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 20-04-2011

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INSTALLATION 1. Remove fasteners from stock fender skirt. NOTE Some early models have rivets for fasteners. These rivets will need to be drilled out. Drill the rivet heads to a sufficient depth to remove the head from the rivet shaft. Do not attempt to drill the rivet all the way through. This may scratch the fender?s painted surface. 2. Remove stock fender skirt. 3. Thoroughly clean the fender under the skirt. At this point it may be a good idea to wax this portion of the fender to prevent rust in the future. 4. See Figure 1. Cut the adhesive foam strip (5) into three equal parts. Remove the backing from the adhesive strips and apply adhesive on middle and two sides at the inside/bottom of the fender skirt (1). The foam strips will prevent rattling and unwanted noise. NOTE On some later FLT models, there may not be enough fender skirt support to allow the application of adhesive strips. If this is true for your motorcycle, you may install this kit without the adhesive strips. 5. Place the fender skirt in position, aligning fastener holes. 6. Install the screws (2) from the outside of the fender. Install the washers (4) and nuts (3) inside the fender. 3 2 4 1 5 is03865 1. Fender skirt 2. Screws 3. Locknuts 4. Washers 5. Adhesive foam strip Figure 1. Front Fender Skirt and Hardware

HARLEY DAVIDSON ROAD KING FORK LOCK COVER INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 18-03-2011

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INSTALLATION 1. See Figure 1. At the handlebar cover, carefully pry under black plastic area of the lock plate and remove the lock plate. Discard the lock plate. 1 2 is00632 1. Lock plate 2. Pry location Figure 1. Remove Fork Lock Plate 2. See Figure 2. Remove and discard the two Phillips cover screws beneath the lock plate. 1 is00633 1. Cover screws Figure 2. Remove Cover Screws 3. See Figure 3. Obtain the rubber gasket (4) and flat spring (3) from kit. Place the gasket over the mounting location and align the screw holes. Place the flat spring over the gasket and align the screw holes. 4. See Figure 3. Obtain two chrome socket head screws (2) from kit. Place the cover assembly (1) into position, and install screws to secure cover

Harley-Davidson Road King Classic Saddlebag Locks INSTALLATION INSTRUCTIONS

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Filed Under (Harley Davidson) by admin on 24-10-2010

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1. Cut off the back stud (at the pointed end of the emblem) with a hacksaw. Hacksaw must have a fine tooth metal cutting blade. Allow blade to slide along the flat edges of the emblem as shown. 3. Place washer (J) over emblem stud and insert threaded stud through the hole in the backing plate (L). Place cloverleaf spring (K) over the stud and onto the backing plate with the dome facing up. Place flat washer (J) and nylon cap nut (I) on the stud and tighten until a smooth open/close rotation is achieved. See illustration at right. Emblem should snap in place and not rattle* 2. Thread the front stud with the tap provided. OIL THE STUD FIRST. Thread the stud square, using a socket or wrench. Make no more than a half turn at one time, always backing up one-half turn each time. 4. Pin template on the bag with #10 screws (T) provided. Make two 5/16″ holes where shown. Make one 3/4″ hole where shown with a punch, hole saw or drill bit. If drilling the 3/4″ hole always cut the leather off first using a sharp knife. Punches, either knock-out type or gasket type do the best job without removing the leather layer

Harley-Davidson Road King Classic Tour Pack INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 24-10-2010

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1. Close the bag completely. Support the outside of the bag with a covered piece of soft material to prevent marring or scratching. 2. Position the template on the outside of the bag, centered between the buckles. Align the template along the gap between the seams as shown at right. Tape the template in place. 3. Drill all of the small holes on the template using a 1/4″ drill bit for the assembly holes. Drill or punch the 3/4″ hole for the lock. 4. Sandwich the lock. item 4, between items 3 and 5 as shown above in FIG.1. Fasten it to the bag with the black slotted blind screws (items 7). Sandwich the leather between the lock cover plate (item 6) on the outside and the lock assembly. It may be necessary to remove a section of excess overlapped leather. 5. Use the phillips head screws (item 7) provided to attach the spring loaded ratched bar assembly. 6. Lock operation. *a. rotate the locking bar down as the bag is closed * * so that it is started into the lock aseembly. *b. check that the bag straps are outside of the bag. *c. Press the bag lid down as your help to align the * * bag lock assembly with the locking ratched bar. the ratchet bar whill operate smoothly into the * * lock when properly aligned.