2003 – 2004 4Runner, 2004 Highlander, Prius, Sienna And Solara POWER WINDOW / ROOF INITIALIZATION PROCEDURES

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Filed Under (Toyota Manuals) by admin on 17-10-2011

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Turn the ignition switch ON. 2. Open the window halfway by pressing the power window switch. 3. Fully pull up the switch until the power window is fully closed and continue to hold the switch for at least three (3) seconds after the power window is fully closed. 4. Check that the “AUTO UP/DOWN” function operates normally. B. Back Door Power Window (4Runner) 1. Turn the ignition switch ON. 2. Open the back door glass. 3. Press the back door power window switch until the door glass is fully closed and continue to hold the switch one (1) second or more after the door glass is fully closed. 4. Check that the “AUTO UP/DOWN” function operates normally. C. Power Sliding Roof (4Runner, Sienna, Solara) 1. Turn the ignition switch ON. 2. Initialize the sliding roof by pressing and holding the TILT UP switch until the roof glass tilts upward fully (the roof glass automatically tilts downward slightly after fully tilting upward). 3. Release the switch. 4. Check that the “AUTO OPEN/CLOSE” function operates normally

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TOYOTA Upper/ Lower Windshield/ Rear Glass Tick Noise

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Filed Under (Toyota Manuals) by admin on 12-10-2011

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Upper/Lower Windshield/Rear Glass Tick Noise Service Category Vehicle Exterior Section Window/Glass Market USA Applicability YEAR(S) MODEL(S) ADDITIONAL INFORMATION 2003-2009 4Runner, Avalon, Camry, Camry HV, Celica, Corolla, Echo, FJ Cruiser, Highlander, Highlander HV, Land Cruiser, MR2 Spyder, Matrix, Prius, RAV4, RAV4 EV, Sequoia, Sienna, Solar a, Tacoma, Tundra, Venza, Yar is TSB REVISION NOTICE •July 13,2009 Rev2: •The Warranty Information table has been updated. •February2,2009 Rev1: •Applicability has been updated to include 2009 model years. •Titlehasbeen updated. •Introduction has been updated. •Warranty has been updated. Any previous printedversions of this service bulletin should be discarded. TSB SUPERSESSION NOTICE The information contained in this TSB supersedes TSB No. NV009-06. •Applicability has been updated to include 2008 model year applicable vehicles. TSB No. NV009-06 is Obsolete and any printed versions should be discarded. Be sure tore view the entire content of this service bulletin before proceeding

2001 – 2004 Camry, Highlander, Solara & 2004

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Filed Under (Toyota Manuals) by admin on 12-10-2011

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2004 model year Camry, Highlander, Solara and 2004 model year RAV4 vehicles with the 2AZ-FE engine may exhibit squealing and/or rattling noises coming from the engine compartment during vehicle operation especially after a cold soak. The belt tensioner assembly has been improved to correct this condition. 2001 – 2004 model year Camry, Highlander and Solara vehicles equipped with 2AZ-FE engines produced BEFORE the Production Change Effective VINs shown below. 2004 model year RAV4 vehicles produced BEFORE the Production Change Effective VINs shown below. MODEL ENGINE LINE PRODUCTION CHANGE EFFECTIVE VIN TMMK Line 1 4T1BE3#K#4U358206 Camry TMMK Line 2 4T1BE3#K#4U914052 y 2AZFE Tsutsumi JTDBE3#K#40296732 Highlander 2AZ-FE TMK JTE#D2#A#40100501 Solara TMMK 4T1CE3#P#4U914074 RAV4 Tahara JTE#D2#V#40029797 PREVIOUS PART NUMBERCURRENT PART NUMBER PART NAME QTY 16620-28010 16620-28011 Tensioner Assembly, V-ribbed Belt 1 OP CODE DESCRIPTION TIME OFP T1 T2 EG8001 R & R Accessory Belt Tensioner 0.9 16620-28010 91 55 Applicable Warranty*: This repair is covered under the Toyota Comprehensive Warranty. This warranty is in effect for 36 months or 36,000 miles, whichever occurs first, from the vehicle’s in-service date. *Warranty application is limited to correction of a problem based upon a customer’s specific complaint

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TOYOTA Engine Intermittent No Crank/ No Start REPAIR

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Filed Under (Toyota Manuals) by admin on 11-10-2011

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Some Highlander, Matrix, and RAV4 vehicles may intermittently exhibita”no crank”condition. The engine can usually be started after moving the shift lever to the Neutral position orby cycling the shift lever in and out of the Park position. Are vised neutral starts witch assembly is available to address this condition. Warranty Information OP CODE DESCRIPTION MODEL TIME OFP T1 T2 Highlander 0.9 Matrix 0.5 832131 R&RP ark/Neutral Position Switch Assembly RAV4 0.7 84540-42010 17 99 APPLICABLE WARRANTY •Thisrepairis covered under the Toyota Comprehensive Warranty. This warranty is in effect for 36 monthsor36,000 miles, whichever occurs first, from the vehicle’sin-service date. •Warranty application is limited to occurrence of the specified condition described in this bulletin.

2004 Highlander and Sienna STEERING ANGLE SENSOR REMOVAL

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Filed Under (Toyota Manuals) by admin on 11-10-2011

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and driving straight from a stop position. This condition is always accompanied by the instrument panel VSC light and audible warning buzzer turning on at the same time. To prevent this condition, the Steering Angle Sensor has been changed. 2004 model year Highlander and Sienna vehicles produced BEFORE the Production Change Effective VINs shown below. MODEL PRODUCTION CHANGE EFFECTIVE VIN JTEGD21A#40104366 JTEHD21A#40032825 JTEDP21A#40041794 Highlander JTEDD21A#40104490 g JTEEP21A#40064768 JTEGP21A#40041907 JTEHP21A#40064907 Sienna 5TDZA2#C#4S194312 Sienna 5TDBA2#C#4S025440 MODEL PREVIOUS PART NUMBERCURRENT PART NUMBER PART NAME QTY Highlander 89245-33030 8924508011 Sensor Steering 1 Sienna 89245-08010 89245-08011 Sensor, Steering 1 OP CODE DESCRIPTION TIME MODEL OFP T1 T2 BR4002 R&RSteeringAngle Sensor 08 HIghlander 89245-33030 87 74 BR4002 R & R Steering Angle Sensor 0.8 Sienna 89245-08010 87 74 Applicable Warranty*: This repair is covered under the Toyota Comprehensive Warranty. This warranty is in effect for 36 months or 36,000 miles, whichever occurs first, from the vehicle’s in-service date. *Warranty application is limited to correction of a problem based upon a customer’s specific complaint. BRAKES Introduction Applicable Vehicles

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2004 – 2005 Camry, Highlander, And Solara, 2005 Matrix & Corolla PASSENGER AIRBAG INDICATOR LAMP

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Filed Under (Toyota Manuals) by admin on 10-10-2011

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passengers weighing approximately less than 100 pounds, depending on their seating position. It is important for the front seat passengers to know that proper operation of the advanced frontal airbag system is highly dependent on the pressure placed on the seat bottom. Situations that add or subtract sensed weight can result in occupant misclassification. To minimize this situation: Check seating posture. Passengers should be seated upright with their back against the seat back and feet on the floor. Check loading conditions. Extra weight from items, such as bags or groceries or toys, hanging on the seat back can add to the sensed weight of the front seat passenger. A rear seat passenger lifting the front seat with their legs, objects placed under the front seat, or the front seatback in contact with the rear seat can subtract from the sensed weight of the front seat passenger. If the passenger airbag indicator lamp continues to switch ON to OFF after checking the above conditions, perform the following repair procedure. NOTE: The safest place for children is in the rear seat. Please note that Toyota recommends that you never install a rear-facing child restraint in the front passenger seat, even if the passenger “Airbag OFF” lamp is illuminated. Please refer to you Owner’s Manual for additional details. 2004 – 2005 model year Camry, Highlander, and Solara vehicles produced BEFORE the Production Change Effective VINs shown on the following page. 2005 model year Matrix and Corolla vehicles produced BEFORE the Production Change Effective VINs shown on the following page

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TOYOTA A/ C LIGHT FLASHING MAGNETIC CLUTCH RELAY

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Filed Under (Toyota Manuals) by admin on 09-10-2011

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01 – ’04 Camry, ECHO, & Celica ’02 – ’04 4Runner, Corolla, & MR2 Spyder ’03 – ’04 Highlander, Matrix, Sienna, & Solara Technical Service BULLETIN June 3, 2005 This bulletin is to provide information regarding countermeasures to the A/C magnetic clutch relay for A/C light flashing (inoperative A/C) issues on some vehicles equipped with a magnetic clutch compressor. 2001 – 2004 model year Camry, ECHO, and Celica vehicles. 2002 – 2004 model year 4Runner, Corolla, and MR2 Spyder vehicles. 2003 – 2004 model year Highlander, Matrix, Sienna, and Solara vehicle

2003 – 2005 Sequoia, 2004 – 2005 Highlander, Sienna, And Tundra DIAGNOSTIC GUIDE FOR REAR SEAT ENTERTAINMENT SYSTEMS

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Filed Under (Toyota Manuals) by admin on 08-10-2011

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Check the power, ground, and TX+, TX- wiring between the RSE ECU and the display. Perform the following check without disconnecting any connectors. A. Using the EWD, check the resistance of the wires between the DVD player ground terminal or integrated DVD player/RSE display and chassis ground. The resistance of the wires should be below 1 Ω. Refer to the Technical Information System (TIS): applicable model year Wiring Diagrams. B. Check the resistance of the wires between the RSE ECU ground terminal and chassis ground. The resistance of the wires should be below 1 Ω. C. Check the voltage on the power terminals on the DVD player and the RSE ECU. Voltage should be greater than 12 V. D. Check the voltage between terminals TX+ and chassis ground and TX- and chassis ground at both the RSE ECU and the DVD player. Voltage should be between 2.0 V and 3.0 V Check the resistance of the wires between the RSE ECU and the radio/player. The resistance of the wires should be below 1Ω. C. Check the resistance of the wires between the RSE ECU and the radio/player to ground. The resistance of the wires should be 10 kΩ or higher

2001 – '2005 Highlander (V6) FUEL INJECTOR TICKING NOISE

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Filed Under (Toyota Manuals) by admin on 08-10-2011

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Do NOT smoke or work near an open flame when working on the fuel system. Keep gasoline away from rubber or leather parts. Wear safety goggles while working with the fuel system under pressure. Do NOT disconnect any part of the fuel system until you have discharged the fuel system pressure. Even after discharging the fuel pressure, place a shop rag over fittings as you separate them to reduce risk of fuel spray on yourself or in the engine compartment. 1. Discharge fuel system pressure. A. Remove Circuit Opening Relay from Relay Block No. 1 located to the left of the Instrument Panel Junction Block behind the left lower finish panel If the connector and pipe are stuck, pinch the fuel pipe, push and pull the connector by hand to disconnect them. Do not use any tools. E. Drain the fuel that remains inside Fuel Pipe Sub-assembly No. 1. F. Place a tray under the vehicle or point of disconnection, if needed, to catch any fuel that may spill. G. Protect the disconnected fuel lines from debris by covering with a vinyl or plastic bag. H. Remove the original pulsation damper from the rear fuel rail. I. Remove and discard the remaining bolt holding Fuel Pipe Sub-assembly No. 1 to the front fuel rail

2004 Camry, Highlander & Solara OCCUPANT CLASSIFICATION SYSTEM INITIALIZATION

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Filed Under (Toyota Manuals) by admin on 07-10-2011

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Occupant Classification System (OCS) that will enable or disable the passenger front and side airbags based on occupancy, passenger weight and seat belt latch position. Passenger front and side airbags will automatically be disabled for children and small adults when weight on the seat is less than approximately 80 lbs. (36 kg). This system will clearly indicate that the passenger airbags are enabled “ON” or disabled “OFF.” Early production models of the 2004 Solara were built with an amber-colored PASSENGER AIRBAG light. To better differentiate the PASSENGER AIRBAG light from warning lights, it has been changed to white in color. This color change does not have any effect on the meaning or operation of the light. This light remains on at all times with the key in the ON position. In the event of an OCS malfunction, both the Supplemental Restraint System (SRS) warning light and passenger airbag “OFF” indicator lights will illuminate. After finding SRS code B1650 on Camry and Solara vehicles, or a B1150 on Highlander vehicles, the next step is to check codes in the OCCUPANT DETECT menu on the Diagnostic Tester. Take necessary steps to diagnose the root cause of the OCS DTC code BEFORE initializing the system

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