HONDA GL1200 HEADLIGHT BEZEL WITH GRILL MOUNTING INSTRUCTIONS

0

Filed Under (Honda) by admin on 27-02-2011

download
Read instructions thoroughly before installing. 1. Place bike on center stand. 2. Take windshield panel off per service manual instructions. 3. Take lower grill out. Replace the metal bracket under the windshield with the replacement bracket provided. 4. Reinstall the windshield panel in the reverse order of removal.

HONDA GL1800 CHROME KICKSTAND INSTALLATION MANUAL

0

Filed Under (Honda) by admin on 27-02-2011

download
NOTE: Read instructions thoroughly before installing. 1. Place bike on center stand. 2. Remove side stand by first removing the spring. Warning: Keep hand and fingers away from spring. 3. Remove locknut behind stand (14mm). 4. Remove the 8mm nut holding the switch and remove switch. 5. Remove 14mm bolt and then the side stand. 6. Install the new Chrome Kickstand in reverse order using the ORIGINAL bolt, nuts and spring or use the original bolt, nut and Add On part 45-1636, Chrome Kickstand Spring

HONDA GL-1500 Trailer Wire Harness with Relay INSTALLATION MANUAL

0

Filed Under (Honda) by admin on 27-02-2011

download
Seat: (if optional accessory wire is to be used) After removing trunk pan, run a stiff piece of wire from the bottom of the left saddlebag frame behind the rear tire up until it comes out under the trunk. Then hook open end of wire harness to fish wire and tape with electrical tape. Pull the harness back down to the bottom of the saddlebag frame. Route the long part of harness wire around the back of the license plate light to the right side 6-pin vertical connector just in front of tail light assembly. Unplug the stock connector and plug wire harness in between the stock plugs. Do the same for the left side with the short side of the Y on the harness. Now pull the slack down from the bottom of the harness and tuck all of the wires under the frames tubes so that the pan can be reinstalled without any problems. You can now hook up the loose ends of the harness to any style connector to match your trailer connector using the following color codes: GREEN GROUND ORANGE- LEFT TURN YELLOW- BRAKE BLUE- RIGHT TURN BROWN- TAIL RED POWER . Note : This accessory is an electronic isolated trailer wire harness. It should be installed by a qualified mechanic . 1. Disconnect the negative from the battery. 2. Install the harness. 3. When connecting to the trailer make sure all wires are used for the proper use and are waterproof. Make sure there are not exposed wires. Consult the trailer manufacturer for proper wiring. 4. Reconnect the battery negative. Double check the functions

HONDA GL1500 FRONT WHEEL INSTALLATION MANUAL

0

Filed Under (Honda) by admin on 27-02-2011

download
1. Rotor Covers. Tri-chromed ABS rotor covers replace the painted ones. Light weight, beautiful and functional. Include a rear strap and sold in pairs. Also, available are chrome rotor covers with amber strip lights installed. Fits 1988 to 2000. 2. Fork Light Mounts . Specially designed mounts are tri-chromed metal and hold a total of 6 lights. Lights not included. Sold in pairs 3. LED Lighted Rotor Cover Trim Rings . NEW Update your bike with LED lights. Tri-chromed ABS rings include amber or red, blue and amber LED lights. Sold in Pairs 5. 252-216 Rotor cover Plugs. These¾” chromed steel plugs fill the holes on the GL1500 rotor covers. Sold in a 4 pack

Honda GL1800 EZ-Steer Installation Manual

0

Filed Under (Honda) by admin on 16-02-2011

download
1. Use the Parts Checklist included with your hardware to verify the contents of the box. 2. Remove the front wheel, forks and triple clamps as shown in the Honda Shop Manual. 3. Remove the fork tube caps and install the new 1-inch extensions using the new “O” rings provided in your kit. 4. Install the new Triple Clamps. Remember to grease the new upper and lower steering bearings. The signal-cancel device under the lower triple clamp does not require special re-mounting hardware. 5. Install the forks into the new Triple Clamps. Check the steering lock action by turning the forks fully in both directions. 6. Reinstall the fender and wheel assembly. Be sure the brake hoses are routed to allow full travel of the forks.

2007 HONDA CBR600RR GALFER Super Bike BRAKE LINES INSTALLATION INSTRUCTIONS

0

Filed Under (Honda) by admin on 29-01-2011

download
Step 1: Identify the key components that complete our Superbike kit: You should have 2 lines (front kit), 1 double banjo bolt and 2 lower adapters. There are also a total of 7 washers. 5 will be used, and 2 are spares. We strongly suggest having a professional mechanic install these brake lines; all other installations VOID warranty. Inspect your brake system after every race. A: Left Caliper (looking at the bike from the front, not seating on it) Step 2: Cover the complete front end of the bike so that if any brake fluid does spill the paint will not be damaged, brake fluid will spill, there is no question!! Step 3: Uninstall stock hoses; be aware of how the stock system was routed in case you need to re-install it. Step 4: Install onto the calipers the Galfer male adapters, the course thread area threads to the caliper with one washer.Torque level is 12 to 13 ft pounds. See Picture C

2001-2002 GL1800/ A ORDERING AND REPLACING THE CD CHANGER

0

Filed Under (Honda) by admin on 29-01-2011

download
1. Before calling the CD Changer Order Desk, have the following information ready: • VIN • Failure Information (i.e., symptom) • Warranty Status 2. To order, call the CD Changer Order Desk toll free: (888) 997-7278 . The CD Changer Order Desk hours are Monday thru Friday, 8:30am – 8:00pm EST. Part Number: 08A06-MCA-100RM Honda Code: 7097009 3. After calling the CD Changer Order Desk, an exchange CD Changer will be shipped overnight (freight prepaid). 4. Replace the faulty CD Changer with the exchange unit (see REPAIR PROCEDURE ). DO NOT remove the faulty CD Changer until you receive the exchange unit. DO NOT ATTEMPT TO REMOVE ANY STUCK CD’S. CHANGERS DAMAGED IN THIS WAY WILL BE RETURNED TO THE DEALER AND NO CORE CREDIT WILL BE ALLOWED. You will be billed $300.00 for the replacement unit. You must return the faulty CD Changer for a core credit and file a warranty claim to receive your total reimbursement (see TRANSACTION SUMMARY on page 3 for details). REPAIR PROCEDURE 1. Refer to the Installation Instructions included with the replacement CD Changer. 2. NOTE: You MUST remove the shipping bracket from the replacement unit before you complete the installation. If a CD is stuck inside the faulty unit, leave it there : • The vendor needs it for diagnosing and testing. • If you try to remove it, you’ll damage the unit. • The vendor will return the unit if it has been damaged during attempted CD removal. Fill in the customer information on the Audio System Diagnosis and Core Return form. The vendor will remove the CD and mail it back to the custome

2001-2004 HONDA GL1800/A Trunk Opener Unit Removal/ Installation instructions

0

Filed Under (Honda) by admin on 29-01-2011

download
come customers may experience trunk or saddlebag lids not opening when the corresponding latch lever is pulled. To correct this condition, the opener mechanism must be replaced with a new opener mechanism. Follow the Trunk Opener Unit Removal/Installation instructions in the GL1800/A Gold Wing Service Manual. Opener Unit P/N: 81310-MCA-A22 H/C: 7700768 The normal GL1800/A warranty applies. Follow all normal warranty procedures and guidelines. Labor Operation: 412122 Flat Rate Time: 0.6 If you feel that goodwill consideration is appropriate, contact your District Service Manager or TechLine BEFORE starting this repair. 2001-2004 GL1800/A Trunk Opener Unit MTB 10535 (0403) GL1800/A #15 MAY 2004 REPAIR PROCEDURE PARTS INFORMATION WARRANTY INFORMATION QUESTIONS PART DESCRIPTION TRUNK OPENER UNIT

Incoming search terms:

HONDA Motorcycle Airbag System

0

Filed Under (Honda) by admin on 29-01-2011

download
System Composition and Functionality Airbag module Stored in front of the rider, the airbag module is comprised of the following components: ? The airbag, which inflates to absorb some of the rider’s kinetic energy ? The inflator, which causes the airbag to inflate ? A lid, which covers the other components stored in the airbag module, and which opens when the airbag is deployed ? A retainer box, which contains and secures the airbag and inflator Airbag The airbag is made of the same type of material as automobile airbags: a strong nylon with an inner coating of silicon. Reaching a volume of some 150 liters when filled with the nitrogen gas used in deployment, the airbag is designed with a V-shaped back to help secure the rider in position. To prevent the airbag from going forward along with the rider, it is secured to the motorcycle with tethers. And to further cushion the impact of the airbag with the rider, deflation vents are located on each side of the back of the airbag. Inflator Similar in structure to the inflator used in a passenger-side automobile airbag, the inflator is a metal container and encloses an electronic ignition device, ignition agent, nitrogen gas ignition agent and other components. The inflator instantaneously responds to an electronic impulse from the airbag ECU, initiating the flow of nitrogen gas to inflate the airbag. Lid The lid is on the surface of the motorcycle and covers the airbag system components stored in the retainer box. During deployment, the pressure of the gas released by the inflator causes this lid to open

Incoming search terms:

2001 HONDA GL1800/ A Radio Muting Improvement

0

Filed Under (Honda) by admin on 29-01-2011

download
1. Place the faulty radio in the same box in which the exchange radio was sent. THE FAULTY RADIO (CORE) MUST BE RETURNED IN THE SAME BOX IN WHICH THE EXCHANGE RADIO WAS SHIPPED. These boxes are identified by the label shown below which is printed on the inside of the lid. 2. Fill out the pre-printed FedEx airbill that came in the box with the exchange radio. The airbill should have the following address preprinted on it: AHM Remanufactured Parts c/o NK Parts Industries Inc./West 2640 Campbell Rd. Sidney, OH 45365-8836 • Do not use an ordinary FedEx airbill. The pre- addressed airbill has a special account number on it for the exchange program. If you need more airbills, call the Radio Order Desk toll free, not your assigned Parts Center . • Write your dealer number and the warranty claim number in the area shown in the sample airbill ffix the FedEx Airbill to the outside of the box. Radios sent in a box not bearing the correct FedEx airbill will not be accepted for reimbursement under this program. 4. Enclose a copy of the HONDANET for Windows warranty claim in the box. If the claim form is incomplete or not in the box, the faulty radio will be returned to your dealership. 5. Ship the faulty radio to the preprinted address on the airbill. NOTE: Do not ship the faulty radio to the manufacturer or the Warranty Parts Inspection (WPI) Center. 6. For your records, on the repair order include the following: • warranty claim number • original part number • FedEx airbill number When the faulty radio is received, a core credit will be posted to your dealership’s Balance Forward Account. The credit can be identified by the claim number + “CORE” (e.g., 12345/CORE). REMEMBER: A copy of the HONDANET for Windows warranty claim must be included in the box. RETURNING THE FAULTY RADIO The faulty radio must be returned within 20 days of

Incoming search terms: