TRIUMPH ROCKET III SWING ARM COVER INSTALLION INSTRUCTIONS

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Filed Under (Triumph) by admin on 29-01-2011

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1. Locate and remove the 6mm screw which secures the rear brake hose clip to the top of the swing arm (just in front of the lower right shock absorbers mounting point. 2. Notice the double faced adhesive tape on the inside of the cover and where it will contact the swing arm when installed, clean this area with rubbing alcohol and remove the backing from the adhesive tape on the inside of the cover. 3. Place the ยบ” washer provided on the top of the swing arm over the brake hose clip mounting hole. Starting at the rear of the swing arm slide the cover carefully into place and align the small hole in the top of the cover with the washer and the threaded hole. Place the screw thru the hose clip then the cover and finally the washer, next thread the screw into the hole finger tight only. 4. Press the front area of the cover with the adhesive tape firmly into place. Tighten the 6mm brake hose clip screw securely.

YAMAHA ROAD STAR LONGSHOT EXHAUST SYSTEM INSTALLATION MANUAL

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Filed Under (Yamaha) by admin on 28-12-2010

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1. Remove the header flange nuts from the rear cylinder. 2. Loosen the muffler clamp on the front head pipe. 3. Remove the two muffler mounting bracket bolts, located between the two mufflers. 4. Carefully separate the front head pipe from the muffler assembly. Remove the muffler assembly with the rear head pipe attached and set it aside. 5. Remove the header flange nuts from the front cylinder. Remove the front head pipe and set it aside. 6. Remove the muffler mounting bracket from the frame. Note: The rear brake hose must be disconnected from the rear brake caliper in order to remove the muffler mounting bracket. INSTALLING YOUR NEW VANCE & HINES EXHAUST SYSTEM 1. Reconnect the brake hose to the rear caliper. Important : Bleed the rear brake to remove any air from the system and refill the reservoir with the proper brake fluid. 2. Install the new mounting bracket (stamped 274) to the frame, by aligning the two 10mm holes in the bracket with the two holes in the frame below the right rear footrest (where the stock mounting bar was removed). Use the two 10mm bolts and lock nuts (supplied), do not tighten at this time. Note: The bracket will bend away from the motorcycle when mounted correctly. Refer to figure 1. 3. Connect the brake hose clip to the muffler mounting bracket, using the 6mm bolt and lock nut (supplied). Refer to figure 1. 4. Install the chrome flanges (supplied) on to both the new head pipes. 5. Check the stock exhaust gaskets to be sure they are in good shape. If you have any doubts as to their condition, replace them. 6. Install the front head pipe using the stock nuts, do not tighten at this time. 7. Install the rear head pipe using the stock nuts, do not tighten at this time. 8. Install one muffler clamp (supplied) over the front (notched end) of each muffler. 9. Slip one muffler onto the front head pipe. Slide one dog bone shaped nut plate under the bracket that is welded to the backside of the muffler and attach the muffler to the mounting bracket using two of the 5/16″ flange head bolts (supplied), but leave them loose at this time. 10. Repeat step #8 for the rear muffler. 11. Align the mufflers so they are parallel when viewing from the right side of the bike, and tighten the 5/16″ flange bolts on the back side of both mufflers. 12. Tighten the two 10mm bolts that mount the bracket to the frame. 13. Unscrew all of the hose clamps (supplied) until they are completely loose. Feed the tail end of the hose clamp into the clips on the inside of both heat shields. Note: The screw end of the hose clamp should be accessible, but not visible when pipe is mounted on the bike. 14. Place the appropriate heat shield onto the rear pipe, wrap the hose clamps around the head pipe and tighten. Repeat this step with the front heat shield