2002 – 2003 Camry A/ C PERFORMANCE & DURABILITY IMPROVEMENT

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Filed Under (Toyota Manuals) by admin on 28-10-2011

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Start the engine. B. Inspect the compressor for a metallic rattle sound. a. Check if there is a metallic rattle sound from the compressor when the A/C switch is on. b. If a metallic rattle sound is heard, replace the compressor assembly. Please follow the instructions in the repair manual for compressor removal and replacement: V6 engine: page 55-50 L4 engine: page 55-57 C. Inspect magnetic clutch condition. a. Check the magnetic clutch for signs of overheating. b. If there are signs of overheating, replace the magnetic clutch. 2. Install Air Conditioner Wire. A. Remove instrument panel under cover sub-assembly No. 1, glove compartment door pad, instrument panel sub-assembly lower and heater to foot duct No. 1. B. Remove the cooler thermistor connector from the blower unit.

2004 Highlander, Land Cruiser and Prius MULTI-DISPLAY FUNCTIONS ARE INOPERATIVE

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Filed Under (Toyota Manuals) by admin on 26-10-2011

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Confirm the connectors to the multi-display are fully seated. Replace any damaged connectors. 3. If all the TX
terminals are tight and the connectors are fully seated, replace the multi-display. NOTE: For Highlander multi-display Removal and Replacement, refer to the Technical Information System (TIS), 2004 model year Highlander Repair Manual: Audio & Visual System: Multi-display (CRT display): Replacement. For Land Cruiser multi-display Removal and Replacement, refer to TIS, 2004 model year Land Cruiser Repair Manual: Body (Mechanical): Instrument Panel: Removal. For Prius multi-display Removal and Replacement, refer to TIS, 2004 model year Prius Repair Manual: Audio & Visual System: Multi-display Assy: Replacement.

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2004 Highlander and Sienna STEERING ANGLE SENSOR REMOVAL

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Filed Under (Toyota Manuals) by admin on 11-10-2011

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and driving straight from a stop position. This condition is always accompanied by the instrument panel VSC light and audible warning buzzer turning on at the same time. To prevent this condition, the Steering Angle Sensor has been changed. 2004 model year Highlander and Sienna vehicles produced BEFORE the Production Change Effective VINs shown below. MODEL PRODUCTION CHANGE EFFECTIVE VIN JTEGD21A#40104366 JTEHD21A#40032825 JTEDP21A#40041794 Highlander JTEDD21A#40104490 g JTEEP21A#40064768 JTEGP21A#40041907 JTEHP21A#40064907 Sienna 5TDZA2#C#4S194312 Sienna 5TDBA2#C#4S025440 MODEL PREVIOUS PART NUMBERCURRENT PART NUMBER PART NAME QTY Highlander 89245-33030 8924508011 Sensor Steering 1 Sienna 89245-08010 89245-08011 Sensor, Steering 1 OP CODE DESCRIPTION TIME MODEL OFP T1 T2 BR4002 R&RSteeringAngle Sensor 08 HIghlander 89245-33030 87 74 BR4002 R & R Steering Angle Sensor 0.8 Sienna 89245-08010 87 74 Applicable Warranty*: This repair is covered under the Toyota Comprehensive Warranty. This warranty is in effect for 36 months or 36,000 miles, whichever occurs first, from the vehicle’s in-service date. *Warranty application is limited to correction of a problem based upon a customer’s specific complaint. BRAKES Introduction Applicable Vehicles

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2001 – '2005 Highlander (V6) FUEL INJECTOR TICKING NOISE

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Filed Under (Toyota Manuals) by admin on 08-10-2011

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Do NOT smoke or work near an open flame when working on the fuel system. Keep gasoline away from rubber or leather parts. Wear safety goggles while working with the fuel system under pressure. Do NOT disconnect any part of the fuel system until you have discharged the fuel system pressure. Even after discharging the fuel pressure, place a shop rag over fittings as you separate them to reduce risk of fuel spray on yourself or in the engine compartment. 1. Discharge fuel system pressure. A. Remove Circuit Opening Relay from Relay Block No. 1 located to the left of the Instrument Panel Junction Block behind the left lower finish panel If the connector and pipe are stuck, pinch the fuel pipe, push and pull the connector by hand to disconnect them. Do not use any tools. E. Drain the fuel that remains inside Fuel Pipe Sub-assembly No. 1. F. Place a tray under the vehicle or point of disconnection, if needed, to catch any fuel that may spill. G. Protect the disconnected fuel lines from debris by covering with a vinyl or plastic bag. H. Remove the original pulsation damper from the rear fuel rail. I. Remove and discard the remaining bolt holding Fuel Pipe Sub-assembly No. 1 to the front fuel rail

1993 MODEL AIRBAG PARTS REPLACEMENT RECOMMENDATIONS

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Filed Under (Toyota Manuals) by admin on 30-09-2011

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the Airbag Parts Replacement Recommendations chart is designed as an aid to damage appraisal, and an initial guide to vehicle-specific airbag system repair after a deployment. The chart covers production vehicles sold in the United States. Because of the many changes that are occurring in airbag systems, there may be some exceptions to the chart. This chart is NOT intended to replace the service manual. A SERVICE MANUAL IS REQUIRED when making any airbag system repairs. The only way to determine if an airbag system is working properly is to observe the airbag warning lamp on the instrument panel. When the key is switched ON, the airbag lamp should light for a few seconds. This is important because it indicates that the lamp is working. If after a few seconds the lamp goes out, the system is working properly. If the lamp stays lit, a problem exists.

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Toyota Tacoma 2001-2003 Dash Pad Removal & Installation Procedures

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Filed Under (Toyota Manuals) by admin on 26-05-2011

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During a test drive, locate the noise source by using the palm of your hand to apply
pressure on the suspect area or by grasping and holding onto the suspected source.
When disassembling the dash, it is suggested that all of the identified noise reducing
countermeasures be performed, as shown below.
Noise Located at Defroster Duct
1. Remove instrument panel (refer to the Tacoma Repair Manual Volume 2, pages BO-
52 to BO-54, for applicable year).
2. Remove plastic defroster nozzle assembly and discard.
3. Add EPT sealer to the inlet and outlet surfaces of a new defroster nozzle assembly
(P/N 559501-04020).
4. Install the new defroster nozzle assembly.
5. Insulate all clips, pins and connectors used.

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All 2002 – 2007 Toyota & 2004 – 2007 Scion Models REPAIR MANUAL SUPPLEMENT VEHICLE PULLING TO ONE SIDE

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Filed Under (Toyota Manuals) by admin on 23-05-2011

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Relationship Between Tire Characteristics and Vehicle Pulling to One Side When radial tires are rotating, they have the characteristic of generating force in the lateral direction between the tire and the road surface. This lateral force is comprised of two factors: S Ply-steer, which changes direction according to the rotation direction of the tires.
S Conicity, which is generated in a fixed direction regardless of the tire rotation direction. If these lateral forces are too strong, vehicle pulling will occur. A. Ply-Steer Lateral force due to ply-steer is produced by the construction of the belts inside the tire tread. With radial tires, the wire of the belt is slanted as shown in the illustration below. Thus, it is in the lateral direction that tire tread easily changes shape (stretches), and lateral force is generated between the tire and the road surface in the lateral direction.

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HARLEY DAVIDSON DASH PANEL EXTENSION KIT INSTALLATION MANUAL

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Filed Under (Harley Davidson) by admin on 21-02-2011

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INSTALLATION 1. Remove the seat. 2. See Figure 1. Loosen the two socket head screws on the instrument panel console. Raise the console enough to access the two pushnuts holding the upper end of the leather insert. Remove and discard the pushnuts using pliers or a blade-type screwdriver. 3. Remove and discard the phillips head screw (3) and washer (4) securing the lower portion of the leather insert to the fuel tank. Remove the leather insert and discard it. 4. Obtain the dash panel extension (1) and the dash panel extension trim (2) from kit. Place the dash panel extension on the dash panel extension trim making sure the panel is centered and fits cleanly into the lips on both sides of the trim. 5. Gently lift up on the rear of the instrument panel console and install the dash panel extension with the rubber dash panel extension trim underneath, butting the two together. Make sure the rubber dash panel extension trim is aligned with the dash panel extension. Finger tighten the two socket head screws to hold down the instrument panel temporarily in place. NOTE The console rubber trim from a stock vehicle may need to be trimmed slightly to assure proper fit. NOTE When performing the next step, note that proper alignment is achieved when space is eliminated between the instrument panel console and/or between the dash panel extension trim piece and the fuel tank. Due to variances in fuel tank and instrument panel console fitments, the foam pads are used on “as needed” basis to achieve proper alignment. It may be necessary to experiment a few times using various combinations of pads to achieve the desired alignment. In some cases, pads may not be necessary while in others, it may be necessary to use all with one stacked above another. 6. Observe the overall fitment of the panels over the tank and determine whether the foam pads will be necessary to achieve the desired alignment. 7. If necessary, remove the dash panel extension assembly. Peel the adhesive backing and install the needed foam pads (5) to the raised areas extending from the front of the dash panel extension as shown. Re-install the panel. 8. When the proper alignment between the new kit and the fuel tank is achieved, tighten the rear mounting screw (3) with the washer (4) to the speed nut located on the tab at the rear of the fuel tank. 9. Tighten to 18-24 in-lbs (2.0-2.7 Nm). 10. Tighten the instrument panel console?s two socket head screws to 18-24 in-lbs (2.0-2.7 Nm). 11. Install the seat

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HARLEY DAVIDSON LEATHER FUEL TANK PANEL INSTALLATION INSTRUCTIONS

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Filed Under (Harley Davidson) by admin on 07-02-2011

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INSTALLATION Softail Models NOTE Generic leather tank panel shown for illustration purposes. 1. Refer to Owner’s manual for removal of seat. 2 3 1 is00927 1. Instrument panel 2. Nut 3. Masking tape Figure 1. Leather Fuel Tank Panel Installed 2. See Figure 1. Remove nut (2) securing instrument panel (1). Gently lift instrument panel up and turn it so stock fuel tank panel front end is uncovered. 3. Place a shop towel under instrument panel and set instrument panel on fuel tank. 4. See Figure 2. Remove lower mounting screw and washer (1) and retain for reinstallation. 5. Lay leather tank panel on tank in desired position. 6. Install screw and washer saved in Step 4 into hole on tank panel. Tighten screw finger tight. 1 is02467 1. Save screw and nut for reinstallation Figure 2. Softail Tank Panel Installs With Original Screw And Nut 7. See Figure 1. Install instrument panel (1) and tighten nut (2) to 8 ft-lb (11 Nm) . 8. Tighten lower mounting screw. After installing seat, pull upward on seat to be sure it is locked in position. While riding, a loose seat can shift causing loss of control, which could result in death or serious injury. (00070b) 9. Install seat on the motorcycle by inserting the tab at front of seat into slot at the rear of fuel tank. Secure seat to fender with screw. INSTALLATION FXDWG and FXDC NOTE Generic leather tank panel shown for illustration purposes. 1. Refer to Owner’s manual for removal of seat. 2. 1993-2003 Models: Figure 1. Remove nut (2) securing instrument panel (1). Gently lift instrument panel up and turn it so stock fuel tank panel front end is uncovered. 2004 and later Models: See Figure 4.

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DUCATI SUPERBIKE 848 Owner's manual and maintenance manual

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Filed Under (Ducati) by admin on 14-12-2010

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Position of the motorcycle controls (fig. 3) 1) Instrument panel. 2) Key-operated ignition switch and steering lock. 3) Left-hand handlebar switch. 4) Clutch lever. 5) Rear brake pedal. 6) Right-hand handlebar switch. 7) Throttle twistgrip. 8) Front brake lever. 9) Gearchange pedal. 1 4 3 2 9 8 5 7 6 fig. 3 11 E Instrument panel (fig. 4) 1) LCD (see page13). 2) Tachometer (rpm). Indicates engine revs per minute. 3) Neutral (N) indicator ( green ). Illuminates when the gearbox is in neutral. 4) Fuel warning light ( yellow ). Illuminates when there are about 3 litres of fuel left in the tank. 5) Turn signal indicator light ( green ). Illuminates and flashes when the turn signal is in operation. 6) Engine oil pressure warning light ( red ). Illuminates when engine oil pressure is too low. This light should illuminate when the ignition is switched to ON and should go out a few seconds after the engine starts. It may come on briefly if the engine is very hot, but should goout again as engine speed increases. Important If this light (6) stays on, stop the engine to avoid serious damage. 7) High beam warning light ( blue ). Illuminates when the high beam headlight is on. 8) “Engine diagnostics light” ( amber ). The engine ECU illuminates this light steadily to indicate the presence of errors leading to engine lock. 9) “Motorcycle diagnostics” light . Illuminates when the motorcycle diagnostics detects a problem. 10) Rev limiter indicator lights . Indicator light 10A: illuminates steadily at 800rpm before intervention of the rev limiter. Indicator lights 10A + 10B: illuminate steadily 400rpm before intervention of the rev limiter. Indicator lights 10A + 10B + 10C: start flashing when the rev limiter is reached. 2 1 5 9 8 6 3 4 5 7 10B 10C 10A fig. 4 12 E 11) 2-position switch A and B . Switch used for displaying and setting instrument panel parameters. It has two positions, A “▲” and B “▼”. 12) High beam headlight flasher switch (fig. 5). The high beam headlight flasher switch is also used for theLAP and USB data aquisition functions.